Violation Detail
Standard Cited: 19100119 D02 I A Process safety management of highly hazardous chemicals.
Inspection Nr: 451379.015
Citation: 01010
Citation Type: Serious
Abatement Status: Abatement Completed
Initial Penalty: $7,000.00
Current Penalty: $7,000.00
Issuance Date: 11/26/2012
Nr Instances: 10
Nr Exposed: 160
Abatement Date: 01/28/2013
Gravity: 10
Report ID: 0522500
Contest Date: 12/12/2012
Final Order: 03/10/2014
Related Event Code (REC):
Emphasis:
| Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
|---|---|---|---|---|---|---|
| Penalty | F: Formal Settlement | 03/10/2014 | $7,000.00 | 01/28/2013 | Serious | |
| Penalty | C: Contested | 12/19/2012 | $7,000.00 | 01/28/2013 | Serious | |
| Penalty | Z: Issued | 11/26/2012 | $7,000.00 | 01/28/2013 | Serious |
Text For Citation: 01 Item/Group: 010 Hazard:
29 CFR 1910.119(d)(2)(i)(A): Process safety information. Information concerning the technology of the process shall contain at least the following: A block flow diagram or simplified process flow diagram (see Appendix B to this section): Information compiled did not include a block flow diagram, or process flow diagram, for processes, which include, but are not limited to: a. Chlorination 40R reactor process: did not include a block flow diagram or process flow diagram. b. Chlorination 20 reactor process: did not include a block flow diagram or process flow diagram. c. Chlorination 18/19R reactor process: did not include a block flow diagram or process flow diagram. d. Chlorination 49R reactor process: did not include a block flow diagram or process flow diagram. e. Chlorination 4R/5R reactor process: did not include a block flow diagram or process flow diagram. f. Chlorination 1R/2R reactor process: did not include a block flow diagram or process flow diagram. g. Chlorination 45R reactor and 1P acid absorber system process: did not include a block flow diagram or process flow diagram. Information compiled in block flow diagrams, or process flow diagrams was not accurate for the following processes: h. Chlorination chlorine unloading and vaporizers process: PSI was inaccurate regarding the little vaporizers (#4, #5, #6, #7 and #8) discussed in the process description and contained in the process diagram. i. 35R reactor process: block flow diagram is inaccurate in that it depicts equipment that is no longer interconnected. j. 72R reactor process: block flow diagram is inaccurate in that it depicts equipment that is no longer interconnected
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