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Violation Detail

Standard Cited: 19100119 D03 I F Process safety management of highly hazardous chemicals.

Inspection Nr: 1051164.015

Citation: 01009

Citation Type: Serious

Abatement Status: Abatement Completed

Initial Penalty: $4,900.00

Current Penalty: $2,205.00

Issuance Date: 08/31/2015

Nr Instances: 8

Nr Exposed: 7

Abatement Date: 09/22/2015

Gravity: 10

Report ID: 0626300

Contest Date: 09/15/2015

Final Order: 04/06/2016

Related Event Code (REC):

Emphasis:

Substance: 1190


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty F: Formal Settlement 04/06/2016 $2,205.00 09/22/2015 Serious  
Penalty C: Contested 09/24/2015 $4,900.00 09/22/2015 Serious  
Penalty Z: Issued 08/31/2015 $4,900.00 09/22/2015 Serious  

Text For Citation: 01 Item/Group: 009 Hazard:

29 CFR 1910.119(d)(3)(i)(F): Information pertaining to the equipment in the process did not include design codes and standards employed: On or about March 17, 2015, and at times thereafter, the employer exposed employees to inhalation, fire, and explosion hazards when it did not include design codes and standards employed in the information pertaining to the ethylene oxide process equipment. Design codes and standards include, but are not limited to NFPA 15 (Standard for Water Spray Fixed Systems for Fire Protection), NEC (National Electrical Code), API 537 (Flare Details for General Refinery and Petrochem Service), ANSI (American National Standards Institute), ASME (American Society of Mechanical Engineers) Boiler & Pressure Vessel Code. The equipment includes but are not limited to: a) Ethylene Oxide Storage Tank, T-100 (P&ID: PID-100-01, date 10/15/13) b) Ethylene Oxide Storage Tank, T-101(P&ID: PID-T-101-01, date 05/07/13) c) Reactor Tank, R-100 (P&ID: PID-R-100, date 01/15/14) d) Reactor Tank, R-200 (P&ID: PID-R-200, date 06/05/14) e) SS-2-SC.40 (from an EO railcar through the pump P-101 to Storage Tanks, T-100 and T-101 listed on the P&ID: PRO, T-100-02 date 11/16/14) f) SS-4-SC.40 (from Storage Tanks, T-100 and T-101 through the pump P-100 to Reactor R-100 and Reactor R200 listed on the P&IDs: PRO, T-100-02 date 11/16/14, PID-R-100, date 01/15/14 and PID-R-200, date 06/05/14) g) Flare system h) Deluge system/sprinkler

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