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Violation Detail

Standard Cited: 19100119 E05 Process safety management of highly hazardous chemicals.

Inspection Nr: 312602147

Citation: 01008

Citation Type: Serious

Abatement Status: X

Initial Penalty: $7,000.00

Current Penalty: $6,000.00

Issuance Date: 09/30/2009

Nr Instances: 12

Nr Exposed: 113

Abatement Date: 12/31/2010

Gravity: 10

Report ID: 0627400

Contest Date: 10/23/2009

Final Order: 04/16/2010

Related Event Code (REC):

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty J: ALJ Decision 04/16/2010 $6,000.00 12/31/2010 Serious  
Penalty Z: Issued 09/30/2009 $7,000.00 02/12/2010 Serious  

Text For Citation: 01 Item/Group: 008 Hazard: REFINERY

29 CFR 1910.119(e)(5): The employer did not establish a system to promptly address the process hazard analysis team's findings and recommendations: ALON USA, LP, 200 Refinery Road, Big Spring, TX. The employer does not ensure the process hazard analysis findings and recommendations are addressed promptly. This violation was observed on or about April 15, 2009 in the following instances: a) Fina Recommended Action Tracking System (FRATS) Recommendation No. 1, from the 1996 Process Hazard Analysis for the #1 Sulfur Recovery Unit, (SRU1 PHA), submitted 08/14/1996 with an Assigned Completion Date of 03/01/2000. b) FRATS Recommendation No. 2, from the 1996 PHA for the #2 Sour Water Stripper and #2 Sulfur Recovery Unit and SCOT unit (1996 SWS/SRU2/SCOT PHA) submitted 01/25/1996, with an Assigned Completion Date of 06/30/2002. c) FRATS Recommendation No. 5, from the 1996 SWS/SRU2/SCOT PHA for the #2 SWS, submitted 01/25/1996, with an Assigned Completion Date of 06/01/2002. d) FRATS Recommendation No. 21, from the 1996 SWS/SRU2/SCOT PHA for the #2 SCOT unit, submitted 01/25/1996, with an Assigned Completion Date of 06/01/2002. e) FRATS Recommendation No. 55, from the 1996 SWS/SRU2/SCOT PHA, submitted 01/25/1996, with an Assigned Completion Date of 12/31/1996. f) FRATS Recommendation No. 56.2, from the 1996 SWS/SRU2/SCOT PHA, submitted 01/25/1996 with an Assigned Completion Date of 12/31/1996. g) FRATS Recommendation No. 79, from the 1996 SWS/SRU2/SCOT PHA, submitted 01/25/1996, with an Assigned Completion Date of 06/01/2002. h) FRATS Recommendation No. 81, from the 1996 SWS/SRU2/SCOT PHA, submitted 01/25/1996, with an Assigned Completion Date of 12/31/1996. i) FRATS Recommendation No. 85, from the 1996 SWS/SRU2/SCOT PHA, submitted 01/25/1996, with an Assigned Completion Date of 09/01/1999. j) FRATS Recommendation No. 86, from the 1996 SWS/SRU2/SCOT PHA, submitted 01/25/1996, with an Assigned Completion Date of 12/31/1996. k) FRATS Recommendation No. 130, from the #1 SRU PHA, submitted 10/23/1998, with an Assigned Completion Date 06/01/2002. l) Facility siting issues. Pursuant to 29 C.F.R. 1903.19, within ten (10) calendar days of the date of this citation, the employer must submit documentation showing that it is in compliance with thestandard, including describing the steps that it is taking in the workplace to ensure / assure that the recommendations are resolved in a timely manner and that the resolution is documented.

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