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Violation Detail

Standard Cited: 19100119 F01 II Process safety management of highly hazardous chemicals.

Inspection Nr: 311793145

Citation: 01007

Citation Type: Serious

Abatement Status: X

Initial Penalty: $2,500.00

Current Penalty: $2,500.00

Issuance Date: 03/24/2009

Nr Instances: 8

Nr Exposed: 14

Abatement Date: 10/01/2009

Gravity: 03

Report ID: 0729700

Contest Date:

Final Order:

Related Event Code (REC):

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty I: Informal Settlement 04/13/2009 $2,500.00 10/01/2009 Serious  
Penalty Z: Issued 03/24/2009 $2,500.00 04/28/2009 Serious  

Text For Citation: 01 Item/Group: 007 Hazard: REFINERY

29 CFR 1910.119(f)(1)(ii): The employer's written operating procedures did not address the requirements for the operating limits listed in 29 CFR 191.119(f)(1)(ii)(A) and (B): At the facility, the employer's written operating procedures (Normal Operating Procedures (NOPs) and Emergency Operating Procedures (EOPs) listed below did not address consequences of deviation and steps required to correct or avoid deviation either directly in the procedures or as incorporated by reference to Standard Operating Condition Limits (SOCLs): Operating procedures ALKY Emergency Operations a) 33-11-11 - Temporary Operating The Isostripper With (1) PSV Removed, 11/10/06. Operating Procedures FCC Normal Operations b) 35-11-05 - Bypassing the LCO Coalescer, 04/20/01 Emergency Operations c) 35-13-03 - Bypassing Gas Con, 03/11/07 d) 35-15-04 - Putting Absorber to FCCU Flare, 03/04/07 e) 35-20-04 - Bypassing The Super Heater, 12/11/02 d) 35-26-02 - Switching FCCU Preheater to Natural Gas, 09/20/01 Normal Shutdown / Assigned Shutdown Responsibility. f) 35-06-03 - Emergency Steam to Riser, 09/24/02 g) 35-31-01 - FCCU Controlled Shutdown, 01/29/07 Employees were exposed to release of volatile organic compounds (VOC)s to atmosphere that have resulted in explosion and fire leading to death and injury to persons in or near the facility. 29 CFR 1903.19(d)(1) requires certification and documentation that the abatement of the above violation is completed.

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