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Violation Detail

Standard Cited: 19100119 J02 Process safety management of highly hazardous chemicals.

Inspection Nr: 999145.015

Citation: 01006A

Citation Type: Serious

Abatement Status: Abatement Completed

Initial Penalty: $7,000.00

Current Penalty: $3,500.00

Issuance Date: 02/05/2015

Nr Instances: 6

Nr Exposed: 1512

Abatement Date: 02/23/2015

Gravity: 10

Report ID: 0627700

Contest Date: 03/20/2015

Final Order: 05/18/2015

Related Event Code (REC):

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty C: Contested 08/31/2015 $7,000.00 02/23/2015 Serious  
Penalty F: Formal Settlement 05/18/2015 $3,500.00 02/23/2015 Serious  
Penalty Z: Issued 02/05/2015 $7,000.00 02/23/2015 Serious  

Text For Citation: 01 Item/Group: 006A Hazard:

29 CFR 1910.119(j)(2): The employer does not ensure written procedures are established and implemented to maintain the on-going mechanical integrity of process equipment. The violation occurred in the GCS and Main Ammonia Refrigeration Engine Rooms on or about October 8, 2014 and at times prior thereto. Employees were exposed to fire, explosion, and/or inhalation hazards from ammonia vapors when the employer failed to ensure detailed written procedures were established and implemented for the testing and/or inspection of safety systems. Identified safety systems include but not limited to: a. Compressor Discharge High/Low Pressure b. Compressor High/Low Oil Pressure Differential c. Compressor High Discharge Temperature d. Emergency Shutdown Systems (E-Stop) e. Emergency Ventilation Systems f. High/Low Vessel Levels g. Ammonia Detectors h. Pressure Relief Valve Vents. Pursuant to 29 C.F.R. 1903.19, within ten (10) calendar days of the abatement date the employer must submit documentation showing it is in compliance with the standard, including describing the steps it is taking to ensure written procedures are established and implemented to maintain the on-going mechanical integrity of process equipment.

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