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Violation Detail
Standard Cited: 19100119 J02 Process safety management of highly hazardous chemicals.
Inspection Nr: 314506338
Citation: 01006
Citation Type: Serious
Abatement Status: X
Initial Penalty: $1,875.00
Current Penalty: $1,054.00
Issuance Date: 01/05/2011
Nr Instances: 15
Nr Exposed: 14
Abatement Date: 01/31/2011
Gravity: 05
Report ID: 0855610
Contest Date:
Final Order:
Related Event Code (REC):
Emphasis:
| Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
|---|---|---|---|---|---|---|
| Penalty | I: Informal Settlement | 02/23/2011 | $1,054.00 | 01/31/2011 | Serious | |
| Penalty | Z: Issued | 01/05/2011 | $1,875.00 | 01/31/2011 | Serious |
Text For Citation: 01 Item/Group: 006 Hazard: REFINERY
1910.119(j)(2)* Mechanical integrity. Written procedures. The employer shall establish and implement written procedures to maintain the on-going integrity of process equipment: 1. Mechanical integrity procedures had not been developed for safety/safety critical instrumentation; employees were using manufacturer's/owner's manuals to rely upon repair and maintenance procedures/information for instrumentation. 2. Mechanical integrity program did not address anomalous data. 3. Mechanical integrity program for "Inspection & Testing Procedures" for repair procedures associated with pressure vessels did not properly address repair/alteration procedures associated with repair/maintenance personnel. 4. Mechanical integrity program for "Inspection & Testing Procedures" did not include/list specific requirements for welders' qualifications for welding process piping or when qualified welding procedures were required. 5. Prior to 2009 the mechanical integrity procedure for inspecting piping was not complete IAW RAGAGEP (API 570).