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Violation Detail

Standard Cited: 19100119 D03 IB Process safety management of highly hazardous chemicals.

Inspection Nr: 311917009

Citation: 01006

Citation Type: Serious

Abatement Status: X

Initial Penalty: $5,000.00

Current Penalty: $5,000.00

Issuance Date: 05/13/2009

Nr Instances: 5

Nr Exposed: 10

Abatement Date: 06/29/2009

Gravity: 10

Report ID: 0213400

Contest Date: 06/03/2009

Final Order: 12/24/2009

Related Event Code (REC):

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty R: Review Commission 12/24/2009 $5,000.00 06/29/2009 Serious  
Penalty J: ALJ Decision 08/28/2009 $5,000.00 06/29/2009 Serious  
Penalty Z: Issued 05/13/2009 $5,000.00 06/29/2009 Serious  

Text For Citation: 01 Item/Group: 006 Hazard: REFINERY

29 CFR 1910.119(d)(3)(i)(B): Process safety information pertaining to the equipment in the process did not include the piping and instrument diagrams (P&IDs): a- Hess Port Reading Refinery, FCCU - RV set pressures for D-507 Main Column Overhead Receiver were marked incorrectly on P&ID 62-D13. RV-D-507-1, RV-D- 507-3 and RV-D-507-4 were recorded on the P&ID at 23 psi, 23.6 psi and 22.5 psi when the correct settings should have been 23.6 psi, 22.5 psi and 23 psi, respectively. Condition noted on or about 03/13/09. b- Hess Port Reading Refinery, FCCU - RV set pressures for T-501 Main Column were marked incorrectly on P&ID 62-D12. RV-T-501R-1, RV-T-501R-10, RV-T- 501R-2, RV-T-501R-3, RV-T-501R-5, RV-T-501R-6, RV-T-501R-7 and RV-T-501R- 8 were recorded at 27 psi, 28.3 psi, 28.35 psi, 28.35 psi, 27.6 psi, 27.5 psi, 28.3 psi and 28.3 psi when the correct settings should have been 28.3 psi, 28.35 psi, 28.3 psi, 28.3 psi, 27 psi, 27.6 psi, 27.6 psi and 27.6 psi. Condition noted on or about 03/13/09. d- Hess Port Reading Refinery, Dimersol - Set pressures for rupture disks (RD) associated with equipment RVs to include S-2204A Stabilizer Feed Filter, S-2204B Caustic Rag Layer Filter, R-2201 1st Reactor, D-2202 Water Wash, D-2201 Caustic Wash, R-2202 2nd Reactor, D-2213 Ammonia Mix Drum and R-2203 Finishing Reactor were not indicated on P&IDs. Condition noted on or about 03/05/09.

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