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Violation Detail
Standard Cited: 19100119 J02 Process safety management of highly hazardous chemicals.
Inspection Nr: 1381782.015
Citation: 01005A
Citation Type: Serious
Abatement Status: Abatement Completed
Initial Penalty: $10,741.00
Current Penalty: $6,444.60
Issuance Date: 07/25/2019
Nr Instances: 10
Nr Exposed: 7
Abatement Date: 02/07/2020
Gravity: 10
Report ID: 0626600
Contest Date:
Final Order: 08/09/2019
Related Event Code (REC):
Emphasis:
| Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
|---|---|---|---|---|---|---|
| Penalty | P: Petition to Mod Abatement | $6,444.60 | 02/07/2020 | Serious | ||
| Penalty | I: Informal Settlement | 08/09/2019 | $6,444.60 | 02/07/2020 | Serious | |
| Penalty | Z: Issued | 07/25/2019 | $10,741.00 | 08/13/2019 | Serious |
Text For Citation: 01 Item/Group: 005A Hazard:
29 CFR 1910.119(j)(2): The employer did not establish and implement written procedures to maintain the on-going integrity of process equipment: The violation occurred in the Chemicals, Inc. facility in Baytown, TX on February 28, 2019 when the employer failed to establish or implement written procedures to maintain the on-going integrity of process equipment, such as but not limited to: a) RX-F7 Reactor (P&ID Drawing No. 4 Rev. #3 (Date:04/04/17). b) RX-F15 Reactor (P&ID Drawing No. 2, Rev. #4 (Date:04/24/17) c) TK-739 Methanol Receiver (P&ID Drawing No. 2, Rev. #4 (Date:04/24/17). d) F6 Knock out vessel (P&ID Drawing No.3 Rev. #3 (Date:04/04/17). e) TK-805 Formalin Feed Tank (P&ID SMD9600 Rev#1 (Date 12/20/2016) f) RX-G-2 Reactor (P&ID SMD9600 Rev#1 (Date 12/20/2016) The violation occurred in the Chemicals, Inc. facility in Baytown, TX on February 28, 2019 failed to establish or implement written procedures to maintain the on-going integrity of process equipment, such as but not limited to: g) 2 SS SCH 40 from RX-F7 to RX-F15 (P&ID Drawing 2 to Drawing 4) h) 2 SS SCH 40 Methanol feedline to reactor RX-F15 (P&ID Drawing 7 to Drawing 2) i) 2 SS SCH 40 CS2 feedline to reactor RX-F15 (P&ID Drawing 2) j) 2 SS SCH 40 formalin feed TK-805 to RX-G-2 reactor (P&ID SMD9600 Rev. 1)