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Violation Detail

Standard Cited: 19100119 D03 ID Process safety management of highly hazardous chemicals.

Inspection Nr: 315973891

Citation: 01005

Citation Type: Serious

Abatement Status: X

Initial Penalty: $7,000.00

Current Penalty: $5,000.00

Issuance Date: 05/31/2012

Nr Instances: 1

Nr Exposed: 500

Abatement Date: 07/03/2012

Gravity: 10

Report ID: 0627100

Contest Date:

Final Order:

Related Event Code (REC): C

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty I: Informal Settlement 06/21/2012 $5,000.00 07/03/2012 Serious  
Penalty Z: Issued 05/31/2012 $7,000.00 07/03/2012 Serious  

Text For Citation: 01 Item/Group: 005 Hazard: CHEMNEP

29 CFR 1910.119(d)(3)(i)(D): Process safety information pertaining to the equipment in the process did not include a complete relief system design and design basis: On or about February 28, 2012 the employer failed to maintain a complete design or design basis for relief system. Equipment not included in the current design system is: a.Compressor 22 b.Compressor 23 c.Compressor 24 d.Compressor 25 e.Compressor 26 f.Compressor 27 g.LTPR 5 h.IC-5 i.IC-6 j.HPR-1 k.HPR-2 l.HPR-3 m.HPR-4 n.HPR-5 o.HTPR-5 p.HTPR-2 q.LTPR-3 r.LTPR-4 s.LTPR-7 t.LTPR-1 u.LTPR-6 v.IHPR-9 w.HSC 17 x.HSC 5 y.LSC 20 z.HTPR-10 aa.HTPR-11 bb.TV-1 cc.TV-2 dd.TV-3 This condition exposes employees to the hazard of being struck by pieces of a vessel in the event of vessel failure in an overpressure situation and exposure to ammonia. Pursuant to 29 CFR 1903.19, within ten (10) calendar days of the abatement date, the employer must submit documentation showing that it is in compliance with the standard, including describing the steps that it is taking to ensure that the design and design basis for the relief systems for the following equipment is documented: Compressors 22, 23,24, 25, 26, 27, LTPR 5, IC-5, IC-6, HPR-1, HPR-2, HPR-3, HPR-4, HPR-5, HTPR-5, HTPR-2, LTPR-3, LTPR-4, LTPR-7, LTPR-1, LTPR-6, ITHPR-9, HSC 17, HSC 5, LSC 20, HTPR-10, HTPR-11, TV-1, TV-2 and TV-3.

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