Violation Detail
Standard Cited: 19100119 J04 II Process safety management of highly hazardous chemicals.
This violation item has been deleted.
Inspection Nr: 315239087
Citation: 01005
Citation Type: Serious
Abatement Status: X
Initial Penalty: $7,000.00
Current Penalty:
Issuance Date: 11/01/2011
Nr Instances: 3
Nr Exposed: 100
Abatement Date: 02/01/2012
Gravity: 10
Report ID: 0521400
Contest Date:
Final Order:
Related Event Code (REC):
Emphasis:
| Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
|---|---|---|---|---|---|---|
| Penalty | I: Informal Settlement | 11/18/2011 | 02/01/2012 | Serious | ||
| Penalty | Z: Issued | 11/01/2011 | $7,000.00 | 02/01/2012 | Serious |
Text For Citation: 01 Item/Group: 005 Hazard: CHEMNEP
29 CFR 1910.119(j)(4)(ii): Inspections and testing procedures performed on process equipment to maintain its mechanical integrity, did not follow recognized and generally accepted good engineering practices: Inspections on the following equipment, at Akzo Nobel Surface Chemistry, LLC, in Morris, Illinois, did not follow recognized and generally accepted good engineering practices: a.The results of the piping inspections for Arquad Unit Reactor #1 and the Ammonia Storage and Transfer Unit are not reviewed by an Authorized Piping Inspector who has received certification in accordance with API 570 Piping Inspections Code: In-Service Inspection, Rating, Repair, and Alteration of Piping Systems, November, 2009. b.The results of the pressure vessel inspections for Arquad Unit Reactor #1 and the Ammonia Storage and Transfer Unit are not reviewed by a Certified Inspector in accordance with API 510 Pressure Vessel Inspection Code: In-Service Inspection, Rating, Repair and Alteration, June, 2006. c.Arquad Unit Reactor #1: The corrosion rates have not been identified or calculated for this vessel in accordance with API 510 Pressure Vessel Inspection Code: In-Service Inspection, Rating, Repair and Alteration, June, 2006. DOCUMENTATION AND CERTIFICATION IS REQUIRED FOR THIS ITEM.
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