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Violation Detail

Standard Cited: 19100119 E03 II Process safety management of highly hazardous chemicals.

Inspection Nr: 315298307

Citation: 01004B

Citation Type: Serious

Abatement Status: X

Initial Penalty: $7,000.00

Current Penalty:

Issuance Date: 09/12/2011

Nr Instances: 1

Nr Exposed: 12

Abatement Date: 04/19/2012

Gravity: 10

Report ID: 0134000

Contest Date: 09/30/2011

Final Order: 05/01/2012

Related Event Code (REC): R

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty F: Formal Settlement 05/01/2012 04/19/2012 Serious  
Penalty Z: Issued 09/12/2011 $7,000.00 10/27/2011 Serious  

Text For Citation: 01 Item/Group: 004B Hazard: CHEMNEP

29 CFR 1910.119(e)(3)(ii): The process hazard analysis did not identify any previous incident which had a likely potential for catastrophic consequencces in the workplace: (a) Location - Direct Solvation - Building 9: On or about the time of the Inspection, the process hazard analysis (PHA) did not identify the following incidents: 1. In March 2009, a rupture disk blew resulting in a 1,000 pound spill of MEK, toluene, and polyester resin. 2. In March 2009, a rupture disk blew resulting in a 15 gallon spill of MEK. 3. In April 2009, an over-pressurization in the Solvator resulted in a spill of MEK. 4. In October 2009, a power outage occurred at the facility resulting in fires in the freezer pumps.

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