Violation Detail
Standard Cited: 19100119 J04 III Process safety management of highly hazardous chemicals.
Inspection Nr: 1160701.015
Citation: 01004B
Citation Type: Serious
Abatement Status: Abatement Completed
Initial Penalty: $0.00
Current Penalty: $0.00
Issuance Date: 11/08/2016
Nr Instances: 3
Nr Exposed: 8
Abatement Date: 12/13/2016
Gravity: 5
Report ID: 0420600
Contest Date:
Final Order: 12/06/2016
Related Event Code (REC):
Emphasis:
Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
---|---|---|---|---|---|---|
Penalty | I: Informal Settlement | 12/06/2016 | $0.00 | 12/13/2016 | Serious | |
Penalty | Z: Issued | 11/08/2016 | $0.00 | 12/13/2016 | Serious |
Text For Citation: 01 Item/Group: 004B Hazard:
29 CFR 1910.119(j)(4)(iii): The frequency of inspections and tests of process equipment was not consistent with applicable manufacturers' recommendations and good engineering practices, and more frequently if determined to be necessary by prior operating experience. For the ammonia process, as observed on or about/between 07/07/2016 - 08/31/2016, the following equipment was not inspected with the frequency specified in the manufacturer's recommendations, employers procedures, or good engineering practice: a) Sensidyne ammonia sensors were calibrated annually while the manufacturer specifies a calibration frequency of once every 90 days. Bump tests were also not performed on a regular basis. b) Ammonia piping 5-year audits/inspections were not conducted in the last five years as the employer's inspection frequency and selected industry design standards specified. The last time piping inspections were conducted that included non-destructive testing was in 2009.