Violation Detail
Standard Cited: 19100119 D03 I B Process safety management of highly hazardous chemicals.
Inspection Nr: 1800720.015
Citation: 01003
Citation Type: Serious
Abatement Status: Corrected During Inspection
Initial Penalty: $7,093.00
Current Penalty: $2,255.80
Issuance Date: 06/26/2025
Nr Instances: 3
Nr Exposed: 10
Abatement Date:
Gravity: 1
Report ID: 0625500
Contest Date:
Final Order: 07/21/2025
Related Event Code (REC):
Emphasis:
Substance: 0170
Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
---|---|---|---|---|---|---|
Penalty | I: Informal Settlement | 07/21/2025 | $2,255.80 | Serious | ||
Penalty | Z: Issued | 06/26/2025 | $7,093.00 | Serious |
Text For Citation: 01 Item/Group: 003 Hazard:
29 CFR 1910.119(d)(3)(i)(B): Information concerning the equipment of the process did not include a complete and accurate piping and instrument diagram: On or about 01/28/2025, the employer did not ensure that piping and instrument diagrams (P&IDs) were accurate. The P&IDs were not accurate as the following but not limited to: a) In P&ID R7005A, Rev. 3 (date 04/17/2023) level transmitter LT9 of the high temperature reciculator (HRT2) is not shown any connections to high temperature recirculator pumps (HTR2-P1 and HTR2- P2). b) In P&ID R7005A, Rev. 3 (date 04/17/2023), level (float) switch FLT10 of the high temperature reciculator (HRT2) is not shown any connection to high stage compressors. c) P&ID R7005 was provided at 2 different times with different revisions and date. i. P&ID R7005, Rev.7 (date 12/11/2020), High Temperature Accumulator (HTA1) was displayed but it does not exist in the field. ii. P&ID R7005 Rev. 3 (date 10/11/2021), lines and instruments associated with HTA1 have a "X" mark of them. The king valve CV-14 was displayed in these P&ID R7005 and not shown any connections to any emergency buttons or ammonia detectors.