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Violation Detail

Standard Cited: 19100134 E01 Respiratory Protection.

Inspection Nr: 282425.015

Citation: 01002

Citation Type: Serious

Abatement Status: Abatement Completed

Initial Penalty: $2,550.00

Current Penalty: $2,550.00

Issuance Date: 07/18/2012

Nr Instances: 5

Nr Exposed: 5

Abatement Date: 09/07/2012

Gravity: 1

Report ID: 0830500

Contest Date:

Final Order: 08/10/2012

Related Event Code (REC):

Emphasis:


Penalty and Failure to Abate Event History
Type Latest Event Event Date Penalty Abatement Due Date Citation Type Failure to Abate Inspection
Penalty P: Petition to Mod Abatement $2,550.00 09/07/2012 Serious  
Penalty I: Informal Settlement 08/10/2012 $2,550.00 09/07/2012 Serious  
Penalty Z: Issued 07/18/2012 $2,550.00 08/02/2012 Serious  

Text For Citation: 01 Item/Group: 002 Hazard:

29 CFR 1910.134(e)(1): The employer did not provide a medical evaluation to determine the employee's ability to use a respirator, before the employee was fit tested, or required to use the respirator in the workplace: Environmental Materials LLC, dba Environmental Stoneworks, at 6300 East Stapleton Drive South, Denver, CO: On 5/23/12, Environmental Materials LLC did not provide a medical evaluation to determine the employee's ability to use a respirator, before the employee was fit tested, or required to use the respirator in the workplace. Employees fabricated architectural stone using precast concrete and pigment. The processes generated Particulates Not Otherwise Regulated (Total Dust). On 5/23/12 one employee loading mold frames onto the pour line was exposed to Particulates Not Otherwise Regulated (Total Dust) at a concentration greater than the 8 hour Time Weighted Average (TWA) Permissible Exposure Limit (PEL) of 15.0 mg/m3. The employee was exposed to total dust at a concentration of 49.28 mg/m3 as an 8 hour TWA. This is 3.3 times the PEL. Air monitoring was conducted for 450 minutes. Employees wore Gateway model 80101 N95 filtering facepiece respirators when working in the pouring or stripping areas. The employer did not provide a medical evaluation to determine the employee's ability to use a respirator. Environmental Materials LLC, dba Environmental Stoneworks, at 6300 East Stapleton Drive South, Denver, CO: On 5/23/12, Environmental Materials LLC did not provide a medical evaluation to determine the employee's ability to use a respirator, before the employee was fit tested, or required to use the respirator in the workplace. Employees fabricated architectural stone using precast concrete and pigment. The processes generated Particulates Not Otherwise Regulated (Total Dust). On 5/23/12 one employee adding pigment to the molds on the pour line was exposed to Particulates Not Otherwise Regulated (Total Dust) at a concentration greater than the 8 hour Time Weighted Average (TWA) Permissible Exposure Limit (PEL) of 15.0 mg/m3. The employee was exposed to total dust at a concentration of 44.48 mg/m3 as an 8 hour TWA. This is 3.0 times the PEL. Air monitoring was conducted for 459 minutes. Employees wore Gateway model 80101 N95 filtering facepiece respirators when working in the pouring or stripping areas. The employer did not provide a medical evaluation to determine the employee's ability to use a respirator. Environmental Materials LLC, dba Environmental Stoneworks, at 6300 East Stapleton Drive South, Denver, CO: On 5/23/12, Environmental Materials LLC did not provide a medical evaluation to determine the employee's ability to use a respirator, before the employee was fit tested, or required to use the respirator in the workplace. Employees fabricated architectural stone using precast concrete and pigment. The processes generated Particulates Not Otherwise Regulated (Total Dust). On 5/23/12 one employee stripping dried architectural stone from mold frames was exposed to Particulates Not Otherwise Regulated (Total Dust) at a concentration greater than the 8 hour Time Weighted Average (TWA) Permissible Exposure Limit (PEL) of 15.0 mg/m3. The employee was exposed to total dust at a concentration of 16.28 mg/m3 as an 8 hour TWA. This is 1.1 times the PEL. Air monitoring was conducted for 441 minutes. Employees wore Gateway model 80101 N95 filtering facepiece respirators when working in the pouring or stripping areas. The employer did not provide a medical evaluation to determine the employee's ability to use a respirator. Environmental Materials LLC, dba Environmental Stoneworks, at 6300 East Stapleton Drive South, Denver, CO: On 5/23/12, Environmental Materials LLC did not provide a medical evaluation to determine the employee's ability to use a respirator, before the employee was fit tested, or required to use the respirator in the workplace. Employees fabricated architectural stone using precast concrete and pigment. The processes generated calcium oxide dust. On 5/23/12 one employee unloading from the pour line mold frames filled with precast concrete was exposed to calcium oxide dust at a concentration greater than the 8 hour Time Weighted Average (TWA) Permissible Exposure Limit (PEL) of 5.0 mg/m3. The employee was exposed to calcium oxide at a concentration of 5.763 mg/m3 as an 8 hour TWA. This is 1.2 times the PEL. Air monitoring was conducted for 455 minutes. Employees wore Gateway model 80101 N95 filtering facepiece respirators when working in the pouring or stripping areas. The employer did not provide a medical evaluation to determine the employee's ability to use a respirator. Environmental Materials LLC, dba Environmental Stoneworks, at 6300 East Stapleton Drive South, Denver, CO: On and preceding 5/23/12, Environmental Materials LLC did not provide a medical evaluation to determine the employee's ability to use a respirator, before the employee was fit tested, or required to use the respirator in the workplace. Employees fabricated molds for the architectural stone using BASF Elastocast S 55090T Isocyanate (containing 48% diphenylmethane-4,4'-diisocyanate) and BASF Elastofoam 37430R Resin. Work processes generated aerosols of diphenylmethane-4,4'-diisocyanate. The employer required employees to wear 3M tight fitting air purifying half mask respirators with organic vapor cartridges and P100 filters when fabricating molds. The employer did not provide a medical evaluation to determine an employee's ability to use a respirator.

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