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Violation Detail
Standard Cited: 19100119 E03 III Process safety management of highly hazardous chemicals.
Inspection Nr: 1123880.015
Citation: 01002
Citation Type: Other
Abatement Status: Abatement Completed
Initial Penalty: $5,000.00
Current Penalty: $12,500.00
Issuance Date: 08/01/2016
Nr Instances: 8
Nr Exposed: 9
Abatement Date: 08/22/2016
Gravity:
Report ID: 0213900
Contest Date: 08/08/2016
Final Order: 01/16/2018
Related Event Code (REC):
Emphasis:
| Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
|---|---|---|---|---|---|---|
| Penalty | F: Formal Settlement | 01/16/2018 | $12,500.00 | 08/22/2016 | Other | |
| Penalty | C: Contested | 08/10/2016 | $5,000.00 | 08/22/2016 | Serious | |
| Penalty | Z: Issued | 08/01/2016 | $5,000.00 | 08/22/2016 | Serious |
Text For Citation: 01 Item/Group: 002 Hazard:
29 CFR 1910.119(e)(3)(iii): The process hazard analysis did not address engineering and administrative controls applicable to the hazards: a) D2 Vinylidene Fluoride Process (VF2): In the employer's 2011 PHA, the HAZOP did not list the safeguards in place for improper labeling of V-212 on P&ID F205 sheet 1(page 80 node 19), on or about 2/9/16. b) D2 Vinylidene Fluoride Process (VF2): In the employer's 2011 PHA, the HAZOP did not list the safeguards in place for high pressure due to failure of a check valve not holding downstream of DV-209 (page 84 node 20), on or about 2/9/16. c) D2 Vinylidene Fluoride Process (VF2): In the employer's 2011 PHA, the HAZOP did not list the safeguards in place for a compressor malfunction (page 85 node 20), on or about 2/9/16. d) D2 Vinylidene Fluoride Process (VF2): In the employer's 2011 PHA, the HAZOP did not list the safeguards in place for a deadleg located in line 20510 from V-213 to the air column (page 91 node 21), on or about 2/9/16. e) D2 Vinylidene Fluoride Process (VF2): In the employer's 2011 PHA, the HAZOP did not list the safeguards in place for a tube rupture in E-212 (page 102 node 24), on or about 2/9/16. f) D2 Vinylidene Fluoride Process (VF2): In the employer's 2011 PHA, the HAZOP did not list the safeguards in place for the manual valves to E 213.1 left open or by-passed (page 126 node 31), on or about 2/9/16. g) D2 Vinylidene Fluoride Process (VF2): In the employer's 2011 PHA, the HAZOP did not list the safeguards in place for out of service equipment including V 191 and related equipment for the 142b recovery (page 162 node 45), on or about 2/9/16. h) D2 Vinylidene Fluoride Process (VF2): In the employer's 2011 PHA, the HAZOP did not list the safeguards in place when an operator opens a by-pass around the condensate return valve on the re-boilers (page 174 node 47), on or about 2/9/16. NOTE: THE EMPLOYER IS REQUIRED TO SUBMIT ABATEMENT CERTIFICATION FOR THIS ITEM. FAILURE TO COMPLY WILL RESULT IN AN ADDITIONAL PENALTY OF $1000.00 IN ACCORDANCE WITH 29 CFR 1903.19.