Navajo Refining Company, Llc | Occupational Safety and Health Administration osha.gov

Violation Detail

Standard Cited: 19100119 D03 IB Process safety management of highly hazardous chemicals.

This violation item has been deleted.

Inspection Nr: 317160166

Citation: 01001B

Citation Type: Serious

Abatement Date: 04/29/2014

Initial Penalty:

Current Penalty:

Issuance Date: 03/27/2014

Nr Instances: 3

Nr Exposed: 50

Related Event Code (REC):

Gravity: 02

Report ID: 0653510

Contest Date: 04/25/2014

Final Order: 06/19/2015

Emphasis:

**Penalty and Failure to Abate Event History**
Type	Latest Event	Event Date	Penalty	Abatement Due Date	Citation Type	Failure to Abate Inspection
Penalty	F: Formal Settlement	06/19/2015		04/29/2014	Serious
Penalty	Z: Issued	03/27/2014		04/29/2014	Serious

Text For Citation: 01 Item/Group: 001B Hazard: REFINERY

11.5.2.9 NMAC 29 CFR 1910.119(d)(3)(i)(B): Process safety information pertaining to the equipment in the process did not include accurate piping and instrument diagrams (P&ID's): The employer did not ensure that Process Safety Information on their P&IDS was up-to-date and accurate. The inaccurate or out of date information includes, but is not limited to: 1.Alky Unit (Unit 9): a.Spare Fresh KOH Storage (T-807) is no longer in use, but is included in the P&ID (09-V-3-D-12) and not identified as being out of service. b.Spare Fresh KOH Drum (D-623) is no longer in use, but is included in the P&ID (09- V-3-D-12) and not identified as being out of service. c.H-600 Induced Draft Fan (F-657) has been out of service for approximately 4 years, but is included in the P&ID (09-V-3-D-20) and not identified as being out of service.. 2.Sats Gas Unit (Unit 35): a.Depropanizer (W-83) has been out of service since at least 2010, but is included in the P&ID (35-V-2-D-4) and not identified as being out of service. It is not included in the current list of pressurized vessels. The P&ID also doesn't include the connections to this equipment that have been disconnected since it was taken out of service. b.Depropanizer Overhead Receiver (D-313) is out of service, but is included in the P&ID (35-V-2-D-4) and not identified as being out of service. It is not included in the current list of pressurized vessels. c.W-60 De-ethanizer Intercooler Bottom (X-229) and W-60 De-ethanizer Intercooler Top (X-230) are out of service and blinded, but are included in the P&ID (35-V-2-D-2) and not identified as being out of service. Both are on the current list of pressurized vessels and identified as being out of service. d.Butane to storage cooler (X-268) is out of service, but is included in the P&ID (35-V- 2-D-11) and not identified as being out of service. It is on the current list of pressurized vessels and identified as being out of service. 3.CCR Unit (Unit 70): a.Relief Valve for D-276 is misidentified as PSV-279 in the P&ID (70-V-11-D-6) and the pressure setting is incorrectly identified as 550 psig, which exceeds the vessel design pressure of 168 psig. It should be PSV-7051 and the pressure setting should be 168 psig. b.Reactor Effluent Fin Fans (X-314, X-315, X-316 and X-317) are not included in the P&IDs. All are on the current list of pressurized vessels. Date Corrected: Describe Corrective Action:

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