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Accident Report Detail

Accident Summary Nr: 202454641 - Employee Suffers Burns on Leg from Molten Metal

Accident Summary Nr: 202454641 -- Report ID: 0950642 -- Event Date: 06/10/2008
Inspection NrDate OpenedSICNAICSEstablishment Name
31049189906/19/20083544333511Techni-Cast Corporation

Abstract: At approximately 2:00 p.m. on June 10, 2008, Employee #1 was moving metal ingots into a storage barrel. Employee #1 had poured a molten aluminum and bronze alloy into approximately 40 molds to form ingots. Employee #1 dumped the ingots onto a cooling rack and then began picking up the 35-pound ingots with a pair of tongs to place them in a storage barrel. To raise the ingot into the storage barrel, Employee #1 would grasp the ingots with tongs, swing them backwards to gain momentum, and then swing them forward into the barrel. Employee #1 had placed many ingots into the barrel using this technique at the time of the injury without a problem. While swinging one ingot forward, the tongs punctured the ingot. Molten metal spilled onto Employee #1's right leg, flowing between his leather protective legging and his denim pants, burning through his pants causing second-degree and third-degree burns to his right lower leg. Employee #1 was hospitalized and underwent surgery.

Keywords: BURN, HEAT, ALUMINUM PROCESSING, PPE, MOLTEN METAL, TONGS, FOUNDRY, METAL INGOT, LEG

Employee Details
Employee # Inspection Nr Age Sex Degree of Injury Nature of Injury Occupation
1 310491899 Hospitalized injury Burn/Scald(Heat) Occupation not reported

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