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Occupational Safety and Health Administration OSHA

Accident Report Detail

Accident: 14500482 - Employee Crushed Between Shuttle Arm And Machine Frame

Accident: 14500482 -- Report ID: 0523400 -- Event Date: 01/28/1991
InspectionOpen DateSICEstablishment Name
10234807501/29/19913714Daimler Chrysler Corp.

At approximately 7:40 p.m. on January 28, 1991, Employee #1 was troubleshooting an automotive engine cylinder head transfer line. A heat treat machine was located adjacent to, and worked in conjunction with, the transfer line. The cylinder head transfer line advanced heads into the Tocco-Lamb heat treat machine (s/n 7120122). A cyclic problem developed with the heat treat machine, which stopped the transfer line feed through a limit switch that senses the advancement, or lack thereof, of the heads. Employee #1, a set-up person, swung open a hinged (non-interlocked) gate to the transfer line shuttle area, leaned in, and moved a cylinder head away from the limit switch. Since the electro-hydraulic energy source to the transfer shuttle line was still energized, it caused the shuttle to shift to the right. Employee #1's head was crushed between the shuttle arm and the machine frame, a space that diminished from 17 to 3 3/4 inches wide. The causal factor was inadvertent machine startup during a servicing function.

Keywords: head, maintenance, cylinder, work rules, lockout, caught between, crushed, machine--misc

Employee Details
Employee # Inspection Age Sex Degree Nature Occupation
1 102348075 Fatality Fracture Machinery maintenance occupations

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