Workers loading and unloading materials should be instructed
in safe procedures appropriate to the material they handle. Truck or rail tank
car loading or the unloading of flammable/combustible liquids is one of the most
hazardous operations likely to be undertaken at any manufacturing or storage
facility. Workers engaged in the loading or unloading of suspension-type highway
trailers may be at an increased risk of injury due to the inability of damaged
trailers to support the weight of the powered industrial truck used to load or
unload the trailer. Throughout the trucking industry, Powered Industrial Trucks, 29
CFR 1910.178, is the most
commonly cited standard. Many fatalities occur when a worker is
crushed by a forklift that has overturned or fallen from a loading
dock.
The following
is an overview
of the regulations, training requirements and other resources:
Loading and
Unloading Overview
OSHA
has jurisdiction over off-highway loading and unloading, such
as warehouses, plants, grain handling facilities, retail locations,
marine terminals, wharves, piers, and shipyards. OSHA also has
jurisdiction in airport terminals unless the FAA has negotiated an
airport manual and safety plan with a carrier which has a
provision that preempts OSHA's jurisdiction by
Section 4(b)1 for that
provision. In all locations, OSHA has jurisdiction over
forklift operators and terminal employees who perform loading
and unloading operations.
Compliance
-
1910.178, Powered industrial trucks
-
1910.305, Electrical, wiring methods,
equipment and components for general use
-
1910.157, Portable fire extinguishers
-
1910.132, General
requirements (personal protective equipment)
-
1910.23, Walking-working surfaces,
guarding floor and wall openings and holes
-
1910.303, General
requirements (electrical)
-
1910.147, The control of hazardous
energy (lockout/tagout)
-
1910.215, Machinery and machine guarding, abrasive wheel machinery
Training Requirements
-
1910.178, Powered Industrial Trucks. OSHA Standard. Includes specific training requirements for forklift operators
who load and unload trucks.
-
Host employers may require site-specific forklift training of visiting workers. OSHA
Standard Interpretation,
(1999, October 28). Determines that under the OSH Act and the
OSHA powered industrial truck regulation, the host
employer is responsible for ensuring that persons who
operate forklifts at its worksite have been trained properly.
The training and evaluation which the regulation requires are
truck-specific and site-specific. The host employer
may require outside drivers who come into its workplace to
have undergone its training course.
General Hazard References
-
Frequently Asked Questions: Powered Industrial Trucks. OSHA, (2000).
-
Loading/Unloading Inspection. Federal Motor Carrier Safety
Administration (FMCSA), (2003).
-
Inspection
of Suspension-Type Highway Trailers Prior to Loading and Unloading
with Powered Industrial Trucks. OSHA Technical Information Bulletin
(TIB), (2000, July 31). Also available as a
19 KB
PDF, 3 pages.
-
Longshoring and Marine Terminals: Hazard Abatement Summaries.
OSHA Publication, (2002, October). Also available as a 2 MB PDF, 97 pages.
-
Material Handling and Storage. OSHA Publication 2326, (2002). Also available as a 560 KB
PDF, 41 pages.
- Related OSHA Safety and Health Topics pages:
Industry Specific Hazards
Airline
-
Baggage Handling. OSHA eTool. Describes many of the common hazards
associated with the baggage handling process. Provides possible
solutions that are ranked according to their feasibility to the
operations.
-
Safety. Federal Aviation Administration (FAA), (2003). Develops and implements improved
tools and processes to facilitate more effective use of safety
data, both inside and outside the agency, to help improve aviation
safety.
Beverage Delivery
Grocery Warehousing
-
Grocery Warehousing. OSHA eTool. Describes example ergonomic hazards and solutions related to Order
Picking, one of the three main grocery warehouse operations. It
has sections on transport, storage, packaging and work practice.
Logging
Maritime
-
OSHA Assistance for the Maritime Industry.
OSHA Safety and Health Topics Page.
-
Shipyard Employment. OSHA eTool. Describes common hazards and
possible solutions for tasks performed during the maritime
industry's ship repair, shipbuilding, shipbreaking, and barge
cleaning processes.
-
Shipyard Industry. OSHA Publication 2268, (1998), 561 KB
PDF, 220 pages.
Contains all
the safety and health standards specific to the Shipyard Industry
contained in Title 29 Code of Federal Regulations (CFR) Part 1915,
as of July 1, 1994. Also included are brief discussions on the
importance of regular employee training to establish and reinforce
employee awareness in the areas of job safety and health;
and the elements of a safety and health program that can be used by employers
to develop effective programs at their worksites.
-
Longshoring Industry. OSHA Publication
2232, (2001). Also available as a 492 KB PDF, 291 pages.
Includes standards related
to the Longshoring Industry.
-
Longshoring and Marine Terminals: Hazard Abatement Summaries.
OSHA Publication, (2002, October). Also available as a 2 MB
PDF, 97 pages.
Meat Packing
-
Poultry Processing. OSHA eTool. Focuses on identifying and
controlling major hazards that contribute to the high rates of
injuries within the poultry processing industry.
Oil & Well Gas Drilling and Servicing
Railroad
Accessibility Assistance: Contact the OSHA Directorate of Science, Technology and Medicine at 202-693-2300 for assistance
accessing OSHA PDF materials.
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