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Loading and Unloading
The powered industrial trucks (PIT) standard (29 CFR 1910.178) is the most commonly cited standard throughout the material handling industries. Most fatalities occur when a worker is crushed by a forklift that has overturned or fallen from a loading dock. The following is an overview of the regulations, training requirements, and other resources:
Loading and Unloading Overview

PITs, or forklifts, are used in numerous work settings, primarily to load and unload materials. Forklift overturns are the leading cause of fatalities involving forklifts and they represent about 25% of all forklift-related deaths. The case studies examined by the National Institute for Occupational Safety and Health (NIOSH) indicate that the forklift, the factory environment, and actions of the operator can all contribute to fatal incidents involving forklifts. In addition, these fatalities indicate that many employees and employers are not using or may be unaware of safety procedures and the proper use of forklifts to reduce the risk of injury and death.

For additional information on this fatality data, see Preventing Injuries and Deaths of Workers Who Operate or Work Near Forklifts. Department of Health and Human Services (DHHS), National Institute for Occupational Safety and Health (NIOSH) Publication No. 2001-109, (2001, June).


OSHA Compliance

Standards
General Industry (29 CFR 1910)
  • 1910 Subpart N, Materials handling and storage
    • 1910.176, Handling materials - general. Contains requirements for use of mechanical equipment, materials storage, load clearances, etc.
    • 1910.178, Powered industrial trucks
      • Powered Industrial Trucks. Final Rules 68:32637-32638, (2003, June 2). States that 29 CFR 1910.178(m)(12) is unenforceable by OSHA. This technical amendment deletes a Powered Industrial Trucks Standard covering the use of powered industrial trucks to lift personnel. It is being deleted because it was invalidly promulgated from a non-mandatory provision of a national consensus standard. Because it is unenforceable, OSHA is removing that provision, 29 CFR 1910.178(m)(12), from the Powered Industrial Trucks Standard. Note that OSHA is removing all of paragraph (m)(12), including its subordinate paragraphs (m)(12)(i) through (m)(12)(iii). This amendment becomes effective July 2, 2003.
Shipyard Employment (29 CFR 1915)
  • 1915 Subpart G, Gear and equipment for rigging and materials handling
    • 1915.120, Powered industrial truck operator training
Marine Terminals (29 CFR 1917) Longshoring (29 CFR 1918) Construction Industry (29 CFR 1926)
  • 1926 Subpart O, Motor vehicles, mechanized equipment, and marine operations
    • 1926.602, Material handling equipment. Includes requirements for powered industrial trucks.
For additional information, see OSHA Standards and Frequently Cited OSHA Standards.

For further information on industry standards, see National Consensus Standards.


Directives Standard Interpretations Training Requirements
  • 29 CFR 1910.178, Powered industrial trucks. Includes specific training requirements for forklift operators who load and unload trucks.
  • Host employers may require site-specific forklift training of visiting workers. OSHA Standard Interpretation, (1999, October 28). Indicates that employers are entitled to require that persons who operate power pallet jacks at its worksite have a greater degree of training than is required by the regulation and that they be trained specifically in the equipment and conditions at its worksite.
General Hazard References Industry Specific Hazards

Airline
  • Baggage Handling. OSHA eTool. Describes many of the common hazards associated with the baggage handling process and provides possible solutions that are ranked according to their feasibility to the operations.
Beverage Delivery Construction Grocery Warehousing
  • Grocery Warehousing. OSHA eTool. Describes example ergonomic hazards and solutions related to Order Picking, which accounts for a large number of musculoskeletal disorders (MSDs).
Logging
  • Logging. OSHA eTool. Provide expert assistance for businesses and workers seeking to comply with OSHA's logging standard. Logging procedures are examined, OSHA regulations explained, and links are provided to the specific sections of the standard. This is also available as a downloadable file.
Maritime
  • Shipyard Employment: Ship Repair. OSHA eTool. Addresses the entire 1915 regulation as it pertains to Ship Repair which includes activities such as altering, converting, installing, cleaning, painting, and maintaining vessels.
  • OSHA Assistance for the Maritime Industry. OSHA Safety and Health Topics Page.
  • Longshoring Industry. OSHA Publication 2232, (2001), 480 KB PDF, 291 pages. Contains all the safety and health standards concerning the marine terminal and longshoring industries, as contained in 29 CFR 1917 and 29 CFR 1918), as of June 30, 2000. Accessibility Assistance: Contact the OSHA Directorate of Science, Technology and Medicine at 202-693-2300 for assistance accessing OSHA PDF materials.
  • Longshoring and Marine Terminals: Hazard Abatement Summaries. OSHA Directorate of Science, Technology and Medicine, (2002, October).
Meat Packing
  • Poultry Processing Industry. OSHA eTool. Focuses on identifying and controlling major hazards that contributed to the high rates of injuries found in a recent OSHA Survey of the industry. Other serious hazards are also discussed. Examples used in this advisor are from the processing of chickens, but may be applicable to other bird processing.
Oil and Well Gas Drilling and Servicing Railroad Wood Products
 
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