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Hospital eTool - Healthcare Wide Hazards Module
Needlesticks/Sharps Injuries
OSHA estimates that 8 million workers in the healthcare industry and related occupations are at risk of occupational exposure to
bloodborne pathogens. Bloodborne pathogens are pathogenic microorganisms that are present in human blood and
can cause disease in humans. These pathogens include
Human Immunodeficiency Virus (HIV),
Hepatitis B Virus (HBV),
Hepatitis C Virus (HCV), and others.
Any worker handling sharp devices or equipment such as scalpels, sutures,
hypodermic needles, blood collection devices, or phlebotomy devices is at
risk. According to
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Retractable Needle
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Common safety and health topics:
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Definitions for bloodborne pathogens, other potentially infectious materials (OPIM), and occupational exposure are found in the Bloodborne Pathogens Standard, Definitions
29 CFR 1910.1030(b).
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Potential Hazard
Exposure to blood and OPIM from contaminated sharps injuries.
Possible Solutions
Follow the requirements of the Bloodborne Pathogens Standard and
implement engineering and work practice controls to minimize exposure to blood and bloodborne pathogens.
- Engineering and Work Practice Controls must be the primary means used to eliminate or minimize exposure to bloodborne pathogens.
Where engineering controls will reduce employee exposure either by removing, eliminating, or isolating the hazard, they must be used,
and changes to the Exposure Control Plan (ECP) must include these engineering controls
[29 CFR 1910.1030(c)(1)(iv),
29 CFR 1910.1030(d)(2)(i),
OSHA Directive CPL
02-02-069 [CPL 2-2.69].
- Engineering Controls are measures (e.g., sharps disposal containers, self-sheathing needles, safer medical devices, such as sharps
injury protections and needleless systems) that isolate or remove the bloodborne pathogens hazard from the workplace
[29 CFR 1910.1030(b)].
- NOTE: The exposure control plan must document consideration and implementation of appropriate commercially
available and effective engineering controls designed to eliminate or minimize exposure [OSHA Directive OSHA Directive CPL
02-02-069 [CPL 2-2.69]], and revised Standard
Exposure Control Plan [29 CFR 1910.1030(c)(1)(iv)(B)].
- Work Practice Controls are measures that reduce the likelihood of exposure by altering the manner in which a task is performed
(e.g., prohibiting recapping of needles by a two-handed technique).
- The revised Bloodborne Pathogens and NeedleStick Prevention Standard
requirements (effective date April 18, 2001) include:
- Employers must implement the safer medical devices that are appropriate, commercially available, and effective
[29 CFR 1910.1030(c)(1)(iv)(B)]
and document consideration and implementation of safer medical devices annually.
- Employers must get input for these devices from those responsible for direct patient care in
[29 CFR 1910.1030(c)(1)(v)].
This input must be documented.
- Employers must train employees to use new devices and/or procedures and document training in the Exposure Control Plan.
- Employers must maintain a log of injuries from contaminated sharps 29 CFR 1910.1030(h)(5)(i).
- The new Record keeping Standard 29 CFR 1904.8 also requires needlestick
injuries to be recorded on the
OSHA 300 Log. This includes all work
related needlestick injuries and cuts from sharp objects that are contaminated with another person's blood
or other potentially infectious materials (OPIM).
- If this recorded employee injury is later diagnosed with an infectious bloodborne disease the OSHA 300 log must be updated.
Other Bloodborne Pathogens Standard requirements include:
For additional information, see Healthcare Wide Hazards -
Bloodborne Pathogens.
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In an average hospital, workers incurred approximately 30 needlestick injuries for 100 beds per year
[Exposure
Prevention Information Network (EPINET),
1996].
-
Exposure Prevention Information Network (EPINET). International
Healthcare Worker Safety Center, U.Va. Health System. Conducts
epidemiological research on needlesticks and blood exposures, advocates
for a safer health care workplace and provides resources:
- Fact Sheet: Percutaneous Injuries From Suture Needles.
(2006, June), 83 KB
PDF, 1 page. Identifies
suture needles are the main source of needlesticks to OR
personnel, causing 51% of all
sharps injuries in surgical settings.
- Checklist for Sharps Injury Prevention.
23 KB
PDF, 2 pages.
-
CDC Releases National Needlestick Estimates. Reports CDC’s estimate of
384,325 percutaneous injuries (PIs) annually.
- Occupational safety: selected cost and benefit
implications of needlestick prevention devices for hospitals. United States
General Accounting Office, Publication GAO-01-60R, (2000, November), 191
KB
PDF, 18 pages.
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Potential Hazard
Exposure to blood and other potentially infectious materials (OPIM) because of:
Possible Solutions
- Use safer needle devices and needleless devices to decrease needlestick or other sharps exposures.
See Safer Needle Devices Section.
- Properly handle and dispose of needles and other sharps according to the Bloodborne Pathogens
Standard.
- Handling Needles/Sharps:
- Do not bend, recap, or remove contaminated needles and other sharps unless such an act is required by a specific procedure or has
no feasible alternative [29 CFR 1910.1030(d)(2)(vii)].
- Do not shear or break contaminated sharps. (OSHA defines contaminated as the presence or the
reasonably anticipated presence of blood or other potentially infectious materials on an item or surface)
[29 CFR 1910.1030(d)(2)(vii)].
- Containerization:
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For additional information, see Healthcare Wide Hazards -
Bloodborne Pathogens.
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"Contaminated sharps" means any contaminated object that can penetrate the skin including, but not limited to, needles,
scalpels, broken glass, broken capillary tubes, and exposed ends of dental wires
[29 CFR 1910.1030(b)] Definitions.
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Potential Hazard
Exposure to blood and
other potentially infectious
materials (OPIM), from contaminated sharps for example:
- Glass Capillary Tubes that may break when used and if handled incorrectly may result in a penetrating
wound of employee.
- Used Disposable Razors that could be contaminated with blood.
- I.V. Connector Systems that use needles to connect I.V. setups.
Possible Solutions
Follow the requirements of the Bloodborne Pathogens Standard 1910.1030 and implement engineering and work
practice controls to help prevent needlesticks or other sharps exposures.
- Glass Capillary Tubes:
- Do not pick up broken glassware, such as capillary tubes directly with the hands
[29 CFR 1910.1030(d)(4)(ii)(D)].
- Dispose of regulated wastes including capillary tubes properly [29 CFR 1910.1030(d)(4)(iii)].
- Wear gloves when among other things, handling or touching contaminated items or surfaces, such as capillary tubes
[29 CFR 1910.1030(d)(3)(ix)].
- In their joint document (Glass
Capillary Tubes: Joint Safety Advisory About Potential Risks, (1999, February)), OSHA,
Food and Drug Administration (FDA) and National Institute for
Occupational Safety and Health (NIOSH) warn healthcare workers about
the hazards from breakage of glass capillary tubes and recommend using:
- Capillary tubes that are not made of glass.
- Glass capillary tubes wrapped in puncture-resistant film.
- Products that use a method of sealing that does not require manually pushing one end of the tube into putty to form a plug.
- Used Disposable Razors should be considered contaminated waste and disposed of properly in appropriate
sharps containers.
- I.V. connector systems: Use needleless connector systems with I.V. setups to minimize occupational
exposure to needles and bloodborne pathogens. Avoid using needles where safe and effective alternatives are available.

(Figure 1) Needleless I.V. Connector |
The FDA urges using needleless
systems, or recessed needle systems to reduce the risk of needlestick injuries.
These connectors use devices other than needles to connect one I.V. to another. This example shows the plunger-type system.
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Most needlestick injuries result from unsafe needle devices rather than carelessness by healthcare workers,
(JSHQ, 1998, Summer).
Safer needle devices have built-in safety control devices, such as those that use a self-sheathing needle, to help prevent injuries
before, during, and after use through safer design features.
The Centers for Disease Control and Prevention (CDC) estimated in March of 2000 that 62 to 88 percent of sharps injuries in the hospital setting could be preventing by using
safer medical devices.
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Potential Hazard
According to the revised
Bloodborne Pathogens Standard, employers with the help of employees, must select safer needle devices to use in work environments.
- There are different types of safety features that are available for safer needle devices such as:
- Passive safety features: remain in effect before, during and after use.
- Active devices: require the worker to activate the safety mechanism.
- Integrated safety design: have a safety feature that is built in as an integral part of the device and
cannot be removed. This design feature is usually preferred.
- Accessory safety devices: have safety features that are external to the device and must be carried to,
or be temporarily or permanently fixed to, the point of use. This design is dependent on employee compliance and according to some
researchers, is less desirable.
- Desirable Characteristics of Safety Devices include:
- The device is needleless.
- The safety feature is an integral part of the device.
- The device is easy to use and practical.
- The device performs reliably.
- The safety feature cannot be deactivated and remains protective through disposal.
- The devices work effectively and reliably, and are acceptable to the healthcare worker, and do not adversely affect patient care.
- The Food
and Drug administration (FDA) is responsible for
clearing medical devices for marketing in the US It recommends safer needle devices with a fixed safety feature that:
- Provides a barrier between the hands and the needle after use; the safety feature should allow or require the worker's hands to
remain behind the needle at all times.
- Is an integral part of the device and not an accessory.
- Is in effect before disassembly and remains in effect after disposal to protect users and trash handlers, and for environmental
safety.
- Is as simple as possible, and requires little or no training to use effectively.
- Examples of Safety Device Designs
There are many types of safety devices. Some examples of safety device designs include:
- Needleless Connector Systems: Needleless connectors for IV delivery systems (e.g., blunt cannula for use
with prepierced ports and valved connectors that accept tapered or luer ends of IV tubing),
(Figure 1).
- Self-Sheathing Safety Feature: Sliding needle shields attached to disposable syringes and vacuum tube
holders (Figure
2A and 2B).
- Disposable scalpels with safety features such as a sliding blade shield (Figure 6).
- Retractable Technology: Needles or sharps that retract into a syringe, vacuum tube holder, or back into the device.
- Syringe with a retractable needle (Figure 3).
- Retractable finger/heel-stick lancets (Figure 8).
- Self Blunting Technology: Self-blunting phlebotomy and winged-steel "butterfly" needles
(a blunt cannula seated inside the phlebotomy needle is advanced beyond the needle tip before the needle is withdrawn from the vein
(Figure 4),
(Figure 5).
- Add-on Safety Feature: Hinged or sliding shields attached to phlebotomy needles, winged steel needles,
and blood gas needles, (Figure 7).
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Example Devices with Safety Features |

(Figure 2A) Self Re-sheathing Needles. Before
Use.
(Figure 2B) Self Re-sheathing Needles. After Use.
*Please note these safety devices lock in place and do not reset in actual use situations. The animation resets for viewer convenience only. |
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Self Re-sheathing Needles
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Initially, the sleeve is located over the barrel of the syringe with the needle exposed for use.
- After the device is used, the user slides the sleeve forward over the needle where it locks in place and provides a guard around
the used needle.
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*(Figure 3) Syringe with Retractable Needles. The used needle retracts into the barrel of the syringe.
*Please note these safety devices lock in place and do not reset in actual use situations. The animation resets for viewer convenience only.
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Syringe with Retractable Needles
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After the needle is used, an extra push on the plunger retracts the needle into the syringe, removing the hazard
of needle exposure.
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*(Figure 4) Blunt-Tipped Blood Drawing Needles. Blood collection tube and blood drawing syringe.
*Please note these safety devices lock in place and do not reset in actual use situations. The animation resets for viewer convenience only. |
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Blunt-Tipped Blood Drawing Needles
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After blood is drawn, a push on the collection tube moves the blunt tip needle forward through the needle and
past the sharp needle point.
The blunt point tip of this needle can be activated before it is removed from the vein or artery.
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*(Figure 5) Winged Steel Needles. Blunt-tipped winged steel needle.
*Please note these safety devices lock in place and do not reset in actual use situations. The animation resets for viewer convenience only. |
After placement, the third wing is rotated to flat position which blunts the needle point before it is removed
from the patient.
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*(Figure 6) Re-sheathing Disposable Scalpels. Re-sheathing scalpel.
*Please note these safety devices lock in place and do not reset in actual use situations. The animation resets for viewer convenience only. |
Single-use disposable scalpels have a shield that is advanced forward over the blade after use, containing and
removing the hazard.
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*(Figure 7) "Add on" Safety Feature.
"Add on" sliding shield.
*Please note these safety devices lock in place and do not reset in actual use situations. The animation resets for viewer convenience only. |
Hinged or sliding shields attached to phlebotomy needles, winged steel needles, and blood gas needles,
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*(Figure 8) Retracting Finger Prick Lancets. Retracting Finger Lancet
*Please note these safety devices lock in place and do not reset in actual use situations. The animation resets for viewer convenience only. |
This single use lancet automatically retracts after use, containing and removing the hazard.
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(These drawings are presented for educational purposes and do not imply endorsement of a particular product).
According to NIOSH's
Preventing
Needlestick Injuries in Health Care Settings the
process for selecting and evaluating needle devices with safety features
includes:
- Form a multidisciplinary team that includes workers to (1) develop, implement, and evaluate a plan to reduce needlestick
injuries in the institution, and (2) evaluate needle devices with safety features.
- Identify priorities based on assessments of how needlestick injuries are occurring, patterns of device use in the institution,
and local and national data on injury and disease transmission trends. Give the highest priority to needle devices with safety
features that will have the greatest impact on preventing occupational infection (e.g., hollow-bore needles used in veins and arteries).
- When selecting a safer device, identify its intended scope of use in the healthcare facility and any special technique or design
factors that will influence its safety, efficiency, and user acceptability. Seek published, Internet, or other sources of data on
the safety and overall performance of the device.
- Conduct a product evaluation, making sure that the participants represent the scope of eventual product users. The following steps
will contribute to a successful product evaluation:
- Train healthcare workers in the correct use of the new device.
- Establish clear criteria and measures to evaluate the device with regard to both healthcare worker safety and patient care.
(Safety feature evaluation forms are available from the references cited earlier.)
- Conduct onsite follow-up to obtain informal feedback, identify problems, and provide additional guidance.
- Monitor the use of a new device after it is implemented to determine the need for additional training, solicit informal
feedback on healthcare worker experience with the device (e.g., using a suggestion box), and identify possible adverse effects of
the device on patient care.
OSHA Directive CPL
02-02-069 [CPL 2-2.69] provides
suggested non-mandatory forms to help employers evaluate engineering controls such as safety syringes, I.V. access devices, and sharps
containers.
- The appendix includes the sample evaluation form, a 18 KB
PDF, 1 page, developed by the Emergency Care Research Institute (ECRI). [Appendix B, OSHA Directive CPL
02-02-069 [CPL 2-2.69].
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