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Region 5 News Release: 12-1208-CHI
June 14, 2012
Contact: Scott Allen      Rhonda Burke
Phone:       312-353-6976
Email: allen.scott@dol.gov      burke.rhonda@dol.gov

US Department of Labor's OSHA cites Guardian West for failing to monitor
workers' exposure to chromium, conduct medical evaluations at Illinois plant

URBANA, Ill. – The U.S. Department of Labor's Occupational Safety and Health Administration has cited Flex-N-Gate Corp., which operates as Guardian West in Urbana, with nine serious safety and health violations for failing to monitor workers' exposure to nickel, chromium, hydrochloric acid and sulfuric acid while cleaning electroplating tanks at the company's bumper manufacturing plant. Proposed fines total $57,000 following a December 2011 inspection.

"Employers such as Guardian West are responsible for knowing the hazards that exist in their manufacturing plants and taking the necessary procedures to ensure that workers are monitored for exposure to potentially harmful substances," said Tom Bielema, OSHA's area director in Peoria. "OSHA is committed to protecting workers on the job, especially when employers fail to do so."

Four of the violations are related to medical surveillance for workers performing decorative plating operations in regard to chromium and chromic acid exposure. These involve failing to provide periodic examinations of exposed body parts, especially nostrils; implement an effective respiratory program that includes training; identify and evaluate respiratory hazards; and provide medical evaluations for respirator use and fit-testing for respirators.

The remaining violations involve failing to conduct monitoring to determine the 8-hour, time-weighted average exposure to chromium for each employee; maintain surfaces free of chromium accumulations; provide effective information and training on hazardous chemicals in the work area during a worker's initial assignment or when a new hazard is introduced to the work area; and provide medical examinations for chromium exposure while ensuring that the medical professional conducting exams has copies of the exposure standards as well as a description of employees' duties. A serious violation occurs when there is substantial probability that death or serious physical harm could result from a hazard about which the employer knew or should have known.

Urbana-headquartered Flex-N-Gate employs more than 12,450 people at 50 manufacturing and nine product development and engineering facilities throughout the United States, Canada, Mexico, Argentina, Brazil and Spain. The Urbana plant previously was inspected by OSHA in October 2010, resulting in citations for two serious violations.

The company has 15 business days from receipt of the citations and penalties to comply, request an informal conference with OSHA's area director or contest the findings before the independent Occupational Safety and Health Review Commission.

To ask questions, obtain compliance assistance, file a complaint, or report workplace hospitalizations, fatalities or situations posing imminent danger to workers, the public should call OSHA's toll-free hotline at 800-321-OSHA (6742) or the agency's Peoria Area Office at 309-589-7033.

Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA's role is to ensure these conditions for America's working men and women by setting and enforcing standards, and providing training, education and assistance. For more information, visit http://www.osha.gov.

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U.S. Department of Labor news materials are accessible at http://www.dol.gov. The information above is available in large print, Braille or CD from the COAST office upon request by calling 202-693-7828 or TTY 202-693-7755.


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