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306368671 | 306372442 | 306372459

Inspection: 306368671 - Kerr Mcgee Rocky Mountain Corp.

Inspection Information - Office: Denver

Nr: 306368671Report ID: 0830500Open Date: 04/01/2003

Kerr Mcgee Rocky Mountain Corp.
Wcr18 & Wcr25
Fort Lupton, CO 80621
Union Status: NonUnion
SIC: 1311/Crude Petroleum and Natural Gas
NAICS: 211111/Crude Petroleum and Natural Gas Extraction
Mailing: 3939 Carson Avenue, Evans, CO 80620

Inspection Type:Unprog Rel
Scope:Complete Advanced Notice:N
Ownership:Private
Safety/Health:Safety Close Conference:09/16/2003
Close Case:01/13/2006

Related Activity:TypeIDSafetyHealth
 Accident101572626    
 Referral201576584 Yes  

Violation Summary
Serious Willful Repeat Other Unclass Total
Initial Violations 5 5
Current Violations 3 1 4
Initial Penalty $20,250 $20,250
Current Penalty $13,500 $500 $14,000
FTA Amount

Violation Items
# ID Type Standard Issuance Abate Curr$ Init$ Fta$ Contest LastEvent
  1. 01001 Other 19100303 F 09/24/2003 10/16/2003 $500 $2,250 $0 I - Informal Settlement
Deleted 2. 01002 Serious 19260152 I02 VA 09/24/2003 11/10/2003 $0 $4,500 $0 I - Informal Settlement
  3. 01003A Serious 19260152 I06 09/24/2003 10/16/2003 $4,500 $4,500 $0 I - Informal Settlement
  4. 01003B Serious 19260352 A 09/24/2003 10/16/2003 $0 $0 $0 I - Informal Settlement
  5. 01004 Serious 19260352 C 09/24/2003 10/16/2003 $4,500 $4,500 $0 I - Informal Settlement
  6. 01005A Serious 19260352 I 09/24/2003 10/16/2003 $4,500 $4,500 $0 I - Informal Settlement
Deleted 7. 01005B Serious 19260352 J 09/24/2003 09/29/2003 $0 $0 $0 I - Informal Settlement

Accident Investigation Summary
Summary Nr: 201572450Event: 03/31/2003Employee Killed When Tank Explodes
On March 31, 2003, Employee #1, a roustabout; Employee #2, a welder; and Employe e #3 and #4, also roustabouts; were installing an additional tank for crude oil as part of group of steel tanks (tank battery). The existing tanks of the tank b attery were used to separate waste water (salt water) from residual crude oil in the salt water. Employee #2 was installing anchor brackets at several locations around the circumference of the base of this additional oil tank. The attachmen t had been completed for one of four anchor brackets that needed to be installed . Welding was nearly completed on the second anchor bracket when suddenly an exp losion occurred, which launched the tank approximately 15 feet vertically. At th e time of the explosion, Employee #2 and Employees #1 and #3 were immediately ad jacent to the tank. Employee #4 was outside the containment berm for the tank ba ttery. Employee #1, positioned adjacent to the tank, suffered fatal injuries and died at the scene. Employee #2 and #3, positioned adjacent to the tank, were ho spitalized with serious injuries. Employee #4, positioned outside the containmen t berm, was hospitalized, treated and released. Prior to welding on the anchor b rackets, this additional steel tank had been connected to several pipelines that were already installed and connected to the three existing crude oil tanks in t he tank battery. One of these pipelines was a ventilation pipe that was connecte d to top of the three existing crude oil tanks. The ventilation pipe had been in stalled to carry flammable vapors from the headspaces of the existing crude oil tanks to relieve pressure buildup in the tanks. The tank battery, at this salt w ater disposal facility, was comprised of seven steel tanks as follows: three sal t water tanks, three crude oil tanks and a smaller sump drainage tank. All of th ese tanks were located inside a concrete containment berm with a concrete pad en tirely covering the floor of the containment area. The tank, that exploded while being welded on, was to become the fourth crude oil tank in the tank battery. T he three larger water tanks, labeled Number 1, Number 2 and Number 3, were each approximately 30 feet high and 15 feet in diameter with a reported capacity of 1 ,000 barrels (42,000 gallons) each. The three smaller crude oil tanks, labeled N umber 4, Number 5 and Number 6, were approximately 15 feet high and 12 feet in d iameter with a reported capacity of 300 barrels (12,600 gallons) each. The fourt h crude oil tank, being installed, was also approximately 15 feet high and 12 fe et in diameter with a reported capacity of 300 barrels (12,600 gallons). The ent ire facility (Salt Water Disposal Number 1) included: the tank battery within a containment berm, two pump stations for unloading tanker trucks with salt water containing 1- 2 residual crude oil, a separate pump and filter building for fina l treatment of salt water, and a deep well for returning salt water underground. The facility provided final separation of the remaining residual crude oil from the waste water that was produced when oil or gas was recovered from nearby pro duction wells. This waste water was labeled salt water because it contained natu ral minerals and salts carried from underground. Although most of the crude oil was separated from the salt water at the sites of oil or gas wells, the salt wat er contained variable quantities of residual crude oil.
Keywords: welder, explosion, tank
Inspection Degree Nature Occupation
1 306368671 Fatality Fracture Occupation not reported

Inspection: 306372442 - Bravo Services Total Inc

Inspection Information - Office: Denver

Nr: 306372442Report ID: 0830500Open Date: 04/01/2003

Bravo Services Total Inc
Wcr18 & Wcr25
Fort Lupton, CO 80621
Union Status: NonUnion
SIC: 1389/Oil and Gas Field Services, Not Elsewhere Classified
NAICS: 213112/Support Activities for Oil and Gas Operations
Mailing: 15119 Nancy Avenue, Fort Lupton, CO 80621

Inspection Type:Accident
Scope:Partial Advanced Notice:N
Ownership:Private
Safety/Health:Safety Close Conference:09/11/2003
Close Case:01/27/2005

Related Activity:TypeIDSafetyHealth
 Accident101572626    
 Referral201576584    

Violation Summary
Serious Willful Repeat Other Unclass Total
Initial Violations 3 3
Current Violations 2 2
Initial Penalty $4,500 $4,500
Current Penalty $3,000 $3,000
FTA Amount

Violation Items
# ID Type Standard Issuance Abate Curr$ Init$ Fta$ Contest LastEvent
Deleted 1. 01001A Serious 19260021 B02 09/24/2003 09/29/2003 $0 $1,500 $0 10/16/2003 F - Formal Settlement
  2. 01001B Serious 19101200 H02 II 09/24/2003 10/18/2004 $1,500 $0 $0 10/16/2003 F - Formal Settlement
  3. 01002 Serious 19260152 I06 09/24/2003 10/18/2004 $1,500 $1,500 $0 10/16/2003 F - Formal Settlement
Deleted 4. 01003A Serious 19260352 I 09/24/2003 09/29/2003 $0 $1,500 $0 10/16/2003 F - Formal Settlement
Deleted 5. 01003B Serious 19260352 J 09/24/2003 09/29/2003 $0 $0 $0 10/16/2003 F - Formal Settlement

Accident Investigation Summary
Summary Nr: 201572526Event: 03/31/2003Employee Killed When Tank Explodes
On March 31, 2003, Employee #1, a roustabout; Employee #2, a welder; and Employe es #3 and #4, also roustabouts; were installing anchor brackets at several locat ions around the circumference of the base of the additional oil tank, which was part of a battery of tanks. Prior to welding on the anchor brackets, the additio nal steel tank had been connected to several pipelines that were already install ed and connected to the three existing crude oil tanks. When welding was nearly completed on the second anchor bracket, an explosion occurred, which launched th e tank approximately 15 feet vertically. At the time of the explosion, Employee #2, the welder, and Employees #1 and #3 were immediately adjacent to the tank. E mployee #4 was outside the containment berm for the tank battery. Employee #1 su ffered fatal injuries and died at the scene. Employees #2 and #3, positioned adj acent to the tank, were hospitalized with serious injuries. Employee #4, positio ned outside the containment berm, was hospitalized, treated and released.
Keywords: welder, explosion, tank
Inspection Degree Nature Occupation
1 306372442 Fatality Fracture Occupation not reported

Note: The following inspection has not been indicated as closed. Please be aware that the information shown may change, e.g. violations may be added or deleted. For open cases, in which a citation has been issued, the citation information may not be available for 5 days following receipt by the employer for Federal inspections or for 30 days following receipt by the employer for State inspections.

Inspection: 306372459 - M.J. Welding, Inc

Inspection Information - Office: Denver

Nr: 306372459Report ID: 0830500Open Date: 04/01/2003

M.J. Welding, Inc
Wcr18 & Wcr25
Fort Lupton, CO 80621
Union Status: NonUnion
SIC: 1389/Oil and Gas Field Services, Not Elsewhere Classified
NAICS: 213112/Support Activities for Oil and Gas Operations
Mailing: 292 N. 16th Drive, Brighton, CO 80601

Inspection Type:Unprog Rel
Scope:Partial Advanced Notice:N
Ownership:Private
Safety/Health:Safety Close Conference:09/11/2003
Close Case:

Related Activity:TypeIDSafetyHealth
 Accident101572626    
 Referral201576584    

Violation Summary
Serious Willful Repeat Other Unclass Total
Initial Violations 4 4
Current Violations 4 4
Initial Penalty $6,000 $6,000
Current Penalty $3,900 $3,900
FTA Amount

Violation Items
# ID Type Standard Issuance Abate Curr$ Init$ Fta$ Contest LastEvent
  1. 01001A Serious 19260021 B02 09/24/2003 11/10/2003 $975 $1,500 $0 I - Informal Settlement
  2. 01001B Serious 19101200 H02 II 09/24/2003 11/10/2003 $0 $0 $0 I - Informal Settlement
  3. 01002 Serious 19260152 I06 09/24/2003 09/29/2003 $975 $1,500 $0 I - Informal Settlement
  4. 01003 Serious 19260352 C 09/24/2003 09/29/2003 $975 $1,500 $0 I - Informal Settlement
  5. 01004A Serious 19260352 I 09/24/2003 09/29/2003 $975 $1,500 $0 I - Informal Settlement
Deleted 6. 01004B Serious 19260352 J 09/24/2003 09/29/2003 $0 $0 $0 I - Informal Settlement

Accident Investigation Summary
Summary Nr: 201572518Event: 03/31/2003Employee Killed When Tank Explodes
On March 31, 2003, Employee #1, a roustabout; Employee #2, a welder; Employees # 3 and #4, also roustabouts; were installing an additional tank for crude oil as part of group of steel tanks (tank battery). The existing tanks of the tank batt ery were used to separate waste water (salt water) from residual crude oil in th e salt water. Employee #2 was installing anchor brackets at several locations ar ound the circumference of the base of this additional oil tank. The attachment w as completed for one of four anchor brackets that needed to be installed. Weldin g was nearly completed on the second anchor bracket when suddenly an explosion o ccurred, which launched the tank approximately 15 feet vertically. At the time o f the explosion, Employee #2 and Employees #1 and #3 were positioned immediately adjacent to the tank. Employee #4 was positioned outside the containment berm f or the tank battery. Employee #1 suffered fatal injuries and died at the scene. Employee #2 and Employee #3, positioned adjacent to the tank, were hospitalized with serious injuries. Employee #4, positioned outside the containment berm, was hospitalized, treated and released. Prior to welding on the anchor brackets, th is additional steel tank had been connected to several pipelines that were alrea dy installed and connected to the three existing crude oil tanks. The ventilatio n pipe had been installed to carry flammable vapors from the headspaces of the e xisting crude oil tanks to relieve pressure buildup in the tanks. Flammable vapo rs could flow through the ventilation pipe, which did not have a valve installed , into the tank being welded on. Flammable vapors could not flow out of this oth erwise empty tank because all openings, pipe connection and valves were closed.
Keywords: welder, explosion, tank
Inspection Degree Nature Occupation
1 306372459 Fatality Fracture Occupation not reported

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