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Accident: 108537.015 - Six Employees Are Injured When Engulfed By Blast Furnace'S H

Accident: 108537.015 -- Report ID: 0552651 -- Event Date: 08/10/2018
InspectionOpen DateSICEstablishment Name
1338471.01508/14/2018Sssi Inc
At 9:15 p.m. on August 10, 2018, during a Blast Furnace outage, Employees #1 thr ough 6, Boilermakers, and several other coworkers, were removing the lower cone of a 38 foot, 1-1/4 inch diameter by 87 foot, 2-inch height Blast Furnace Flue D ust Catcher attached with a bolted flange. The Blast Furnace Flue Dust Catcher w as reportedly clogging, as evidenced by hydro-jetting records for prior service, and before and during the blast furnace shut down. Three 10-ton air hoists we re attached to the upper and lower cone flanges. As Employees #1 through 6 cut every other bolt around the flange, including the last bolt with a torch, three of the air hoists failed and then, the lower cone struck a scaffold in use by E mployees #1 through 6 and also the second floor deck, which was located approxim ately eight feet below. The hot contents of the Blast Furnace, Flue Dust Catch er was released and engulfed Employees #1 through 6. The contents of the dust h azard was not reported; however, as a result of the incident, Employee #1 was ho spitalized with serious inhalation burns to his lungs and face; Employee #2 was hospitalized with burns to his face and neck with dust inhalation exposure; Empl oyee #3 was treated for contusions to the neck, head, and chest with dust inhala tion exposure; Employee #4 was treated for contusions to the leg and knee with d ust inhalation exposure, and Employees #5 and #6 were also treated for dust inha lation exposure.
Keywords: access/egress, accidental discharge, blast furnace, blunt force trauma, bolt, burn, carbon monoxide, caught in, chemical burn, chemical exposure, chemical reaction, chemical vapor, chest, clogged, combustible dust,
End Use Proj Type Proj Cost Stories NonBldgHt Fatality
Manufacturing plant Alteration or rehabilitation   120
Employee # Inspection Age Sex Degree Nature Occupation
1 1338471.015 45 M Non Hospitalized injury Carpenters
2 1338471.015 22 M Hospitalized injury Boilermakers
3 1338471.015 54 M Hospitalized injury Boilermakers
4 1338471.015 28 M Non Hospitalized injury Boilermakers
5 1338471.015 54 M Non Hospitalized injury Boilermakers
6 1338471.015 54 M Non Hospitalized injury Carpenters

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