Violation Detail
Standard Cited: 19100119 D03 IA Process safety management of highly hazardous chemicals.
This violation item has been deleted.
Inspection Nr: 312412356
Citation: 03008
Citation Type: Serious
Abatement Date: 06/03/2010
Initial Penalty: $3,000.00
Current Penalty: $3,000.00
Issuance Date: 04/28/2010
Nr Instances: 19
Nr Exposed: 24
Related Event Code (REC):
Gravity: 10
Report ID: 0854910
Contest Date: 05/27/2010
Final Order: 10/23/2013
Emphasis:
Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
---|---|---|---|---|---|---|
Penalty | F: Formal Settlement | 10/23/2013 | $3,000.00 | 06/03/2010 | Serious | |
Penalty | Z: Issued | 04/28/2010 | $3,000.00 | 06/03/2010 | Serious |
Text For Citation: 03 Item/Group: 008 Hazard: REFINERY
29 CFR 1910.119(d)(3)(i)[A] Information pertaining to the equipment in the process shall include: Materials of construction. A. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for FAN 10215. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. During inspection of equipment in the #1 Crude Unit, FAN 10215 was found not to have adequate design and construction documentation (no U1-A or other documentation) nor had this information been established per API 510 section 7. Documents provided by the employer, MDDW 1-UOSH-134, also verified the lack of the U1-A or other critical documentation. Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. B. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for FAN 10214. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. During inspection of equipment in the #1 Crude Unit, FAN 10214 was found not to have adequate design and construction documentation (no U1-A or other documentation) nor had this information been established per API 510 section 7. Documents provided by the employer, MDDW 1-UOSH-134, also verified the lack of the U1-A or other critical documentation. Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. C. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for VES 10201. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. During inspection of equipment in the #1 Crude Unit, VES 10201 was found not to have adequate design and construction documentation (no U1-A or other documentation) nor had this information been established per API 510 section 7. Documents provided by the employer, MDDW 1-UOSH-134, also verified the lack of the U1-A or other critical documentation. Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. D. The employer did not ensure that information pertaining to the equipment in the processincluded materials of construction for TWR 10136. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. During inspection of equipment in the #1 Crude Unit, TWR 10136 was found not to have adequate design and construction documentation (no U1-A or other documentation) nor had this information been established per API 510 section 7. Documents provided by the employer, MDDW 1-UOSH-134, also verified the lack of the U1-A or other critical documentation. Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. E. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for EXC-10209A. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. During inspection of equipment in the #1 Crude Unit, EXC-10209A was found not to have adequate design and construction documentation (no U1-A or other documentation) nor had this information been established per API 510 section 7. Documents provided by the employer, MDDW 1-UOSH-134, also verified the lack of the U1-A or other critical documentation. Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. F. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for EXC-10209B. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. During inspection of equipment in the #1 Crude Unit, EXC-10209B was found not to have adequate design and construction documentation (no U1-A or other documentation) nor had this information been established per API 510 section 7. Documents provided by the employer, MDDW 1-UOSH-134, also verified the lack of the U1-A or other critical documentation. Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. G. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for EXC-10205. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. During inspection of equipment in the #1 Crude Unit, EXC-10205 was found not to have adequate design and constructiondocumentation (no U1-A or other documentation) nor had this information been established per API 510 section 7. Documents provided by the employer, MDDW 1-UOSH-134, also verified the lack of the U1-A or other critical documentation. Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. H. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for EXC-10206. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. During inspection of equipment in the #1 Crude Unit, EXC-10206 was found not to have adequate design and construction documentation (no U1-A or other documentation) nor had this information been established per API 510 section 7. Documents provided by the employer, MDDW 1-UOSH-134, also verified the lack of the U1-A or other critical documentation. Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. I. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-013. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-013 determined that a corrosion rate could not be established for this piping section due to a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "The piping is calculated to have 3.8 years remaining life. This calculation is based on assumptions of ten years in service. The assumptions are due to lack of history and documentation." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. J. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-053. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-053 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of anequipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. K. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-055. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-055 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. L. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-057. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-057 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. M. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-058. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-058 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. N. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-059. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle RefiningInc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-059 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. O. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-063. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-063 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. P. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-064. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-064 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. Q. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-065. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-065 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires,explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. R. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-066. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-066 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility. S. The employer did not ensure that information pertaining to the equipment in the process included materials of construction for piping circuit 10-068. This violation was identified during inspections of the facility from November 2009 to March 2010, Silver Eagle Refining Inc., 2355 South 1100 West, Woods Cross, UT, 84087. Inspection of piping circuit 10-068 determined that a corrosion rate could not be established for this section of piping because of a lack of history and documentation. As stated in document MDDW 1-UOSH-108, "Perform thickness measurements per API 570 7.1.2 until corrosion rates are established." Not maintaining complete and accurate equipment records can prevent the employer from identifying, designing, and maintaining equipment within safe limits. In the event of an equipment failure, employees could be exposed to hazardous situations such as fires, explosions, and/or chemical releases which can result in serious injury or death. This may be a system-wide occurrence that requires evaluation of all equipment throughout the facility.