Violation Detail
Standard Cited: 19100119 F01 I C Process safety management of highly hazardous chemicals.
Inspection Nr: 1623687.015
Citation: 01006
Citation Type: Serious
Abatement Date: 04/14/2023
Initial Penalty: $15,625.00
Current Penalty: $15,625.00
Issuance Date: 03/13/2023
Nr Instances: 1
Nr Exposed: 100
Related Event Code (REC): A
Gravity: 10
Report ID: 0524700
Contest Date: 04/04/2023
Final Order:
Emphasis:
Type | Latest Event | Event Date | Penalty | Abatement Due Date | Citation Type | Failure to Abate Inspection |
---|---|---|---|---|---|---|
Penalty | C: Contested | 04/05/2023 | $15,625.00 | 04/14/2023 | Serious | |
Penalty | Z: Issued | 03/13/2023 | $15,625.00 | 04/14/2023 | Serious |
Text For Citation: 01 Item/Group: 006 Hazard:
29 CFR 1910.119(f)(1)(i)(C): The employer did not develop and implement written operating procedures that provide clear instructions for safely conducting temporary operations: a) BP Products North America, Inc. - Oregon, Ohio: On or about September 20, 2022, the employer failed to ensure that temporary operating procedures were developed and implemented for operation of the Crude 1 Unit while the Coker Gas Plant and SatGas/NHT Units were intended to be in a by-pass condition. The lack of operating procedures for this transient operating condition contributed to carry-over of naphtha to the TIU Fuel Gas Mix Drum and led to liquid in the fuel gas system, exposing employees to fire and explosion hazards. b) BP Products North America, Inc. - Oregon, Ohio: On or about September 20, 2022, the employer failed to ensure that operating procedures developed for bypassing the Coker Gas Plant were implemented. Failure to implement this established procedure (CGP 02.004 - Bypassing and Returning to Service Coker Gas Plant) contributed to FCV-3816 being opened, allowing naphtha to overfill downstream process vessels and flow into the refinery's fuel gas system, exposing employees to fire and explosion hazards.