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Occupational Exposure to Hexavalent Chromium - 71:10099-10385

Federal Registers - Table of Contents Federal Registers - Table of Contents
• Publication Date: 02/28/2006
• Publication Type: Final Rules
• Fed Register #: 71:10099-10385
• Standard Number: 1910; 1915; 1917; 1918; 1926
• Title: Occupational Exposure to Hexavalent Chromium

[Federal Register: February 28, 2006 (Volume 71, Number 39)]
[Rules and Regulations]               
[Page 10099-10385]
From the Federal Register Online via GPO Access [wais.access.gpo.gov]
[DOCID:fr28fe06-25]                         
 
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Part II

Department of Labor

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Occupational Safety and Health Administration

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29 CFR Parts 1910, 1915, et al.

Occupational Exposure to Hexavalent Chromium; Final Rule

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DEPARTMENT OF LABOR

Occupational Safety and Health Administration

29 CFR Parts 1910, 1915, 1917, 1918, and 1926

[Docket No. H054A]
RIN 1218-AB45

 
Occupational Exposure to Hexavalent Chromium

AGENCY: Occupational Safety and Health Administration (OSHA), 
Department of Labor.

ACTION: Final rule.

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SUMMARY: The Occupational Safety and Health Administration (OSHA) is 
amending the existing standard which limits occupational exposure to 
hexavalent chromium (Cr(VI)). OSHA has determined based upon the best 
evidence currently available that at the current permissible exposure 
limit (PEL) for Cr(VI), workers face a significant risk to material 
impairment of their health. The evidence in the record for this 
rulemaking indicates that workers exposed to Cr(VI) are at an increased 
risk of developing lung cancer. The record also indicates that 
occupational exposure to Cr(VI) may result in asthma, and damage to the 
nasal epithelia and skin.
    The final rule establishes an 8-hour time-weighted average (TWA) 
exposure limit of 5 micrograms of Cr(VI) per cubic meter of air (5 
[mu]g/m\3\). This is a considerable reduction from the previous PEL of 
1 milligram per 10 cubic meters of air (1 mg/10 m\3\, or 100 [mu]g/
m\3\) reported as CrO3, which is equivalent to a limit of 52 
[mu]g/m\3\ as Cr(VI). The final rule also contains ancillary provisions 
for worker protection such as requirements for exposure determination, 
preferred exposure control methods, including a compliance alternative 
for a small sector for which the new PEL is infeasible, respiratory 
protection, protective clothing and equipment, hygiene areas and 
practices, medical surveillance, recordkeeping, and start-up dates that 
include four years for the implementation of engineering controls to 
meet the PEL.
    The final standard separately regulates general industry, 
construction, and shipyards in order to tailor requirements to the 
unique circumstances found in each of these sectors.
    The PEL established by this rule reduces the significant risk posed 
to workers by occupational exposure to Cr(VI) to the maximum extent 
that is technologically and economically feasible.

DATES: This final rule becomes effective on May 30, 2006. Start-up 
dates for specific provisions are set in Sec.  1910.1026(n) for general 
industry; Sec.  1915.1026(l) for shipyards; and Sec.  1926.1126(l) for 
construction. However, affected parties do not have to comply with the 
information collection requirements in the final rule until the 
Department of Labor publishes in the Federal Register the control 
numbers assigned by the Office of Management and Budget (OMB). 
Publication of the control numbers notifies the public that OMB has 
approved these information collection requirements under the Paperwork 
Reduction Act of 1995.

ADDRESSES: In compliance with 28 U.S.C. 2112(a), the Agency designates 
the Associate Solicitor for Occupational Safety and Health, Office of 
the Solicitor, Room S-4004, U.S. Department of Labor, 200 Constitution 
Avenue, NW., Washington, DC 20210, as the recipient of petitions for 
review of these standards.

FOR FURTHER INFORMATION CONTACT: Mr. Kevin Ropp, Director, OSHA Office 
of Communications, Room N-3647, U.S. Department of Labor, 200 
Constitution Avenue, NW., Washington, DC 20210; telephone (202) 693-
1999.

SUPPLEMENTARY INFORMATION: The following table of contents lays out the 
structure of the preamble to the final standards. This preamble 
contains a detailed description of OSHA's legal obligations, the 
analyses and rationale supporting the Agency's determination, including 
a summary of and response to comments and data submitted during the 
rulemaking.

I. General
II. Pertinent Legal Authority
III. Events Leading to the Final Standard
IV. Chemical Properties and Industrial Uses
V. Health Effects
    A. Absorption, Distribution, Metabolic Reduction and Elimination
    1. Deposition and Clearance of Inhaled Cr(VI) From the 
Respiratory Tract
    2. Absorption of Inhaled Cr(VI) Into the Bloodstream
    3. Dermal Absorption of Cr(VI)
    4. Absorption of Cr(VI) by the Oral Route
    5. Distribution of Cr(VI) in the Body
    6. Metabolic Reduction of Cr(VI)
    7. Elimination of Cr(VI) From the Body
    8. Physiologically-Based Pharmacokinetic Modeling
    9. Summary
    B. Carcinogenic Effects
    1. Evidence From Chromate Production Workers
    2. Evidence From Chromate Pigment Production Workers
    3. Evidence From Workers in Chromium Plating
    4. Evidence From Stainless Steel Welders
    5. Evidence From Ferrochromium Workers
    6. Evidence From Workers in Other Industry Sectors
    7. Evidence From Experimental Animal Studies
    8. Mechanistic Considerations
    C. Non-Cancer Respiratory Effects
    1. Nasal Irritation, Nasal Tissue Ulcerations and Nasal Septum 
Perforations
    2. Occupational Asthma
    3. Bronchitis
    4. Summary
    D. Dermal Effects
    E. Other Health Effects
VI. Quantitative Risk Assessment
    A. Introduction
    B. Study Selection
    1. Gibb Cohort
    2. Luippold Cohort
    3. Mancuso Cohort
    4. Hayes Cohort
    5. Gerin Cohort
    6. Alexander Cohort
    7. Studies Selected for the Quantitative Risk Assessment
    C. Quantitative Risk Assessments Based on the Gibb Cohort
    1. Environ Risk Assessments
    2. National Institute for Occupational Safety and Health (NIOSH) 
Risk Assessment
    3. Exponent Risk Assessment
    4. Summary of Risk Assessments Based on the Gibb Cohort
    D. Quantitative Risk Assessments Based on the Luippold Cohort
    E. Quantitative Risk Assessments Based on the Mancuso, Hayes, 
Gerin, and Alexander Cohorts
    1. Mancuso Cohort
    2. Hayes Cohort
    3. Gerin Cohort
    4. Alexander Cohort
    F. Summary of Risk Estimates Based on Gibb, Luippold, and 
Additional Cohorts
    G. Issues and Uncertainties
    1. Uncertainty With Regard to Worker Exposure to Cr(VI)
    2. Model Uncertainty, Exposure Threshold, and Dose Rate Effects
    3. Influence of Smoking, Race, and the Healthy Worker Survivor 
Effect
    4. Suitability of Risk Estimates for Cr(VI) Exposures in Other 
Industries
    H. Conclusions
VII. Significance of Risk
    A. Material Impairment of Health
    1. Lung Cancer
    2. Non-Cancer Impairments
    B. Risk Assessment
    1. Lung Cancer Risk Based on the Gibb Cohort
    2. Lung Cancer Risk Based on the Luippold Cohort
    3. Risk of Non-Cancer Impairments
    C. Significance of Risk and Risk Reduction
VIII. Summary of the Final Economic Analysis and Regulatory 
Flexibility Analysis
IX. OMB Review Under the Paperwork Reduction Act of 1995
X. Federalism
XI. State Plans
XII. Unfunded Mandates
XIII. Protecting Children from Environmental Health and Safety Risks
XIV. Environmental Impacts
XV. Summary and Explanation of the Standards
    (a) Scope
    (b) Definitions
    (c) Permissible Exposure Limit (PEL)
    (d) Exposure Determination
    (e) Regulated Areas
    (f) Methods of Compliance
    (g) Respiratory Protection
    (h) Protective Work Clothing and Equipment
    (i) Hygiene Areas and Practices
    (j) Housekeeping
    (k) Medical Surveillance
    (l) Communication of Chromium (VI) Hazards to Employees
    (m) Recordkeeping
    (n) Dates
XVI. Authority and Signature
XVII. Final Standards

I. General

    This final rule establishes a permissible exposure limit (PEL) of 5 
micrograms of Cr(VI) per cubic meter of air (5 [mu]g/m\3\) as an 8-hour 
time-weighted average for all Cr(VI) compounds. After consideration of 
all comments and evidence submitted during this rulemaking, OSHA has 
made a final determination that a PEL of 5 [mu]g/m\3\ is necessary to 
reduce the significant health risks posed by occupational exposures to 
Cr(VI); it is the lowest level that is technologically and economically 
feasible for industries impacted by this rule. A full explanation of 
OSHA's rationale for establishing this PEL is presented in the 
following preamble sections: V (Health Effects), VI (Quantitative Risk 
Assessment), VII (Significance of Risk), VIII (Summary of the Final 
Economic Analysis and Regulatory Flexibility Analysis), and XV (Summary 
and Explanation of the Standard, paragraph (c), Permissible Exposure 
Limit).
    OSHA is establishing three separate standards covering occupational 
exposures to Cr(VI) for: general industry (29 CFR 1910.1026); shipyards 
(29 CFR 1915.1026), and construction (29 CFR 1926.1126). In addition to 
the PEL, these three standards include ancillary provisions for 
exposure determination, methods of compliance, respiratory protection, 
protective work clothing and equipment, hygiene areas and practices, 
medical surveillance, communication of Cr(VI) hazards to employees, 
recordkeeping, and compliance dates. The general industry standard has 
additional provisions for regulated areas and housekeeping. The Summary 
and Explanation section of this preamble (Section XV, paragraphs (d) 
through (n)) includes a full discussion of the basis for including 
these provisions in the final standards.
    Several major changes were made to the October 4, 2004 proposed 
rule as a result of OSHA's analysis of comments and data received 
during the comment periods and public hearings. The major changes are 
summarized below and are fully discussed in the Summary and Explanation 
section of this preamble (Section XV)
    Scope. As proposed, the standards apply to occupational exposures 
to Cr(VI) in all forms and compounds with limited exceptions. OSHA has 
made a final determination to exclude from coverage of these final 
standards exposures that occur in the application of pesticides 
containing Cr(VI) (e.g., the treatment of wood with preservatives). 
These exposures are already covered by the Environmental Protection 
Agency. OSHA is also excluding exposures to portland cement and 
exposures in work settings where the employer has objective data 
demonstrating that a material containing chromium or a specific 
process, operation, or activity involving chromium cannot release 
dusts, fumes, or mists of Cr(VI) in concentrations at or above 0.5 
[mu]g/m\3\ under any expected conditions of use. OSHA believes that the 
weight of evidence in this rulemaking demonstrates that the primary 
risk in these two exposure scenarios can be effectively addressed 
through existing OSHA standards for personal protective equipment, 
hygiene, hazard communication and the PELs for portland cement or 
particulates not otherwise regulated (PNOR).
    Permissible Exposure Limit. OSHA proposed a PEL of 1 [mu]g/m\3\ but 
has now determined that a PEL 5 [mu]g/m\3\ is the lowest level that is 
technologically and economically feasible.
    Exposure Determination. OSHA did not include a provision for 
exposure determination in the proposed shipyard and construction 
standards, reasoning that the obligation to meet the proposed PEL would 
implicitly necessitate performance-based monitoring by the employer to 
ensure compliance with the PEL. However, OSHA was convinced by 
arguments presented during the rulemaking that an explicit requirement 
for exposure determination is necessary to ensure that employee 
exposures are adequately characterized. Therefore OSHA has included a 
provision for exposure determination for general industry, shipyards 
and construction in the final rule. In order to provide additional 
flexibility in characterizing employee exposures, OSHA is allowing 
employers to choose between a scheduled monitoring option and a 
performance-based option for making exposure determinations.
    Methods of Compliance. Under the proposed rule employers were to 
use engineering and work practice controls to achieve the proposed PEL 
unless the employer could demonstrate such controls are not feasible. 
In the final rule, OSHA has retained this exception but has added a 
provision that only requires employers to use engineering and work 
practice controls to reduce or maintain employee exposures to 25 [mu]g/
m\3\ when painting aircraft or large aircraft parts in the aerospace 
industry to the extent such controls are feasible. The employer must 
then supplement those engineering controls with respiratory protection 
to achieve the PEL. As discussed more fully in the Summary of the Final 
Economic Analysis and Regulatory Flexibility Analysis (Section VIII) 
and the Summary and Explanation (Section XV) OSHA has determined that 
this is the lowest level achievable through the use of engineering and 
work practice controls alone for these limited operations.
    Housekeeping. In the proposed rule, cleaning methods such as 
shoveling, sweeping, and brushing were prohibited unless they were the 
only effective means available to clean surfaces contaminated with 
Cr(VI). The final standard has modified this prohibition to make clear 
only dry shoveling, sweeping and brushing are prohibited so that 
effective wet shoveling, sweeping, and brushing would be allowed. OSHA 
is also adding a provision that allows the use of compressed air to 
remove Cr(VI) when no alternative method is feasible.
    Medical Surveillance. As proposed and continued in these final 
standards, medical surveillance is required to be provided to employees 
experiencing signs or symptoms of the adverse health effects associated 
with Cr(VI) exposure or exposed in an emergency. In addition, for 
general industry, employees exposed above the PEL for 30 or more days a 
year were to be provided medical surveillance. In the final standard, 
OSHA has changed the trigger for medical surveillance to exposure above 
the action level (instead of the PEL) for 30 days a year to take into 
account the existing risks at the new PEL. This provision has also been 
extended to the standards for shipyards and construction since those 
employers now will be required to perform an exposure determination and 
thus will be able to determine which employees are exposed above the 
action level 30 or more days a year.
    Communication of Hazards. In the proposed standard, OSHA specified 
the sign for the demarcation of regulated areas in general industry and 
the label for contaminated work clothing or equipment and Cr(VI) 
contaminated waste and debris. The proposed standard also listed the 
various elements to be covered for employee training. In order to 
simplify requirements under this section of the final standard and 
reduce confusion between this standard and the Hazard Communication 
Standard, OSHA has removed the requirement for special signs and labels 
and the specification of employee training elements. Instead, the final 
standard requires that signs, labels and training be in accordance with 
the Hazard Communication Standard (29 CFR 1910.1200). The only 
additional training elements required in the final rule are those 
related specifically to the contents of the final Cr(VI) standards. 
While the final standards have removed language in the communication of 
hazards provisions to make them more consistent with OSHA's existing 
Hazard Communication Standard, the employers obligation to mark 
regulated areas (where regulated areas are required), to label Cr(VI) 
contaminated clothing and wastes, and to train on the hazards of Cr(VI) 
have not changed.
    Recordkeeping. In the proposed standards for shipyards and 
construction there were no recordkeeping requirements for exposure 
records since there was not a requirement for exposure determination. 
The final standard now requires exposure determination for shipyards 
and construction and therefore, OSHA has also added provisions for 
exposure records to be maintained in these final standards. In keeping 
with its intent to be consistent with the Hazard Communication 
Standard, OSHA has removed the requirement for training records in the 
final standards.
    Dates. In the proposed standard, the effective date of the standard 
was 60 days after the publication date; the start-up date for all 
provisions except engineering controls was 90 days after the effective 
date; and the start-up date for engineering controls was two years 
after the effective date. OSHA believes that it is appropriate to allow 
additional time for employers, particularly small employers, to meet 
the requirements of the final rule. The effective and start-up dates 
have been extended as follows: the effective date for the final rule is 
changed to 90 days after the publication date; the start-up date for 
all provisions except engineering controls is changed to 180 days after 
the effective date for employers with 20 or more employees; the start-
up date for all provisions except engineering controls is changed to 
one year after the effective date for employers with 19 or fewer 
employees; and the start-up date for engineering controls is changed to 
four years after the effective date for all employers.

II. Pertinent Legal Authority

    The purpose of the Occupational Safety and Health Act, 29 U.S.C. 
651 et seq. ("the Act") is to,

* * * assure so far as possible every working man and woman in the 
nation safe and healthful working conditions and to preserve our 
human resources. 29 U.S.C. 651(b).

    To achieve this goal Congress authorized the Secretary of Labor 
(the Secretary) to promulgate and enforce occupational safety and 
health standards. 29 U.S.C. 654(b) (requiring employers to comply with 
OSHA standards), 655(a) (authorizing summary adoption of existing 
consensus and federal standards within two years of the Act's 
enactment), and 655(b) (authorizing promulgation, modification or 
revocation of standards pursuant to notice and comment).
    The Act provides that in promulgating health standards dealing with 
toxic materials or harmful physical agents, such as this standard 
regulating occupational exposure to Cr(VI), the Secretary,

* * * shall set the standard which most adequately assures, to the 
extent feasible, on the basis of the best available evidence that no 
employee will suffer material impairment of health or functional 
capacity even if such employee has regular exposure to the hazard 
dealt with by such standard for the period of his working life. 29 
U.S.C. Sec.  655(b)(5).

    The Supreme Court has held that before the Secretary can promulgate 
any permanent health or safety standard, she must make a threshold 
finding that significant risk is present and that such risk can be 
eliminated or lessened by a change in practices. Industrial Union 
Dept., AFL-CIO v. American Petroleum Institute, 448 U.S. 607, 641-42 
(1980) (plurality opinion) ("The Benzene case"). The Court further 
observed that what constitutes "significant risk" is "not a 
mathematical straitjacket" and must be "based largely on policy 
considerations." The Benzene case, 448 U.S. at 655. The Court gave the 
example that if,

* * * the odds are one in a billion that a person will die from 
cancer * * * the risk clearly could not be considered significant. 
On the other hand, if the odds are one in one thousand that regular 
inhalation of gasoline vapors that are 2% benzene will be fatal, a 
reasonable person might well consider the risk significant. * * * 
Id.

    OSHA standards must be both technologically and economically 
feasible. United Steelworkers v. Marshall, 647 F.2d 1189, 1264 (D.C. 
Cir. 1980) ("The Lead I case"). The Supreme Court has defined 
feasibility as "capable of being done." American Textile Mfrs. Inst. 
v. Donovan, 425 U.S. 490, 509 (1981) ("The Cotton dust case"). The 
courts have further clarified that a standard is technologically 
feasible if OSHA proves a reasonable possibility,

* * * within the limits of the best available evidence * * * that 
the typical firm will be able to develop and install engineering and 
work practice controls that can meet the PEL in most of its 
operations. See The Lead I case, 647 F.2d at 1272.

    With respect to economic feasibility, the courts have held that a 
standard is feasible if it does not threaten massive dislocation to or 
imperil the existence of the industry. See The Lead case, 647 F.2d at 
1265. A court must examine the cost of compliance with an OSHA standard 
"in relation to the financial health and profitability of the industry 
and the likely effect of such costs on unit consumer prices." Id.

    [The] practical question is whether the standard threatens the 
competitive stability of an industry, * * * or whether any intra-
industry or inter-industry discrimination in the standard might 
wreck such stability or lead to undue concentration. Id. (citing 
Industrial Union Dept., AFL-CIO v. Hodgson, 499 F.2d 467 (D.C. Cir. 
1974)).

    The courts have further observed that granting companies reasonable 
time to comply with new PEL's may enhance economic feasibility. Id. 
While a standard must be economically feasible, the Supreme Court has 
held that a cost-benefit analysis of health standards is not required 
by the Act because a feasibility analysis is. The Cotton dust case, 453 
U.S. at 509. Finally, unlike safety standards, health standards must 
eliminate risk or reduce it to the maximum extent that is 
technologically and economically feasible. See International Union, 
United Automobile, Aerospace & Agricultural Implement Workers of 
America, UAW v. OSHA, 938 F.2d 1310, 1313 (D.C. Cir. 1991); Control of 
Hazardous Energy Sources (Lockout/Tagout), Final rule; supplemental 
statement of reasons, (58 FR 16612, March 30, 1993).

III. Events Leading to the Final Standard

    OSHA's previous standards for workplace exposure to Cr(VI) were 
adopted in 1971, pursuant to section 6(a) of the Act, from a 1943 
American National Standards Institute (ANSI) recommendation originally 
tissues (36 FR at 10466, 5/29/71; Ex. 20-3). OSHA's general industry 
standard set a permissible exposure limit (PEL) of 1 mg chromium 
trioxide per 10 m\3\ air in the workplace (1 mg/10 m\3\ 
CrO3) as a ceiling concentration, which corresponds to a 
concentration of 52 [mu]g/m\3\ Cr(VI). A separate rule promulgated for 
the construction industry set an eight-hour time-weighted-average PEL 
of 1 mg/10 m3 CrO3, also equivalent to 52 [mu]g/
m\3\ Cr(VI), adopted from the American Conference of Governmental 
Industrial Hygienists (ACGIH) 1970 Threshold Limit Value (TLV) (36 FR 
at 7340, 4/17/71).
    Following the ANSI standard of 1943, other occupational and public 
health organizations evaluated Cr(VI) as a workplace and environmental 
hazard and formulated recommendations to control exposure. The ACGIH 
first recommended control of workplace exposures to chromium in 1946, 
recommending a time-weighted average Maximum Allowable Concentration 
(later called a Threshold Limit Value) of 100 [mu]g/m\3\ for chromic 
acid and chromates as Cr2O3 (Ex. 5-37), and later 
classified certain Cr(VI) compounds as class A1 (confirmed human) 
carcinogens in 1974. In 1975, the NIOSH Criteria for a Recommended 
Standard recommended that occupational exposure to Cr(VI) compounds 
should be limited to a 10-hour TWA of 1 [mu]g/m\3\, except for some 
forms of Cr(VI) then believed to be noncarcinogenic (Ex. 3-92). The 
National Toxicology Program's First Annual Report on Carcinogens 
identified calcium chromate, chromium chromate, strontium chromate, and 
zinc chromate as carcinogens in 1980 (Ex. 35-157).
    During the 1980s, regulatory and standards organizations came to 
recognize Cr(VI) compounds in general as carcinogens. The Environmental 
Protection Agency (EPA) Health Assessment Document of 1984 stated that,

* * * using the IARC [International Agency for Research on Cancer] 
classification scheme, the level of evidence available for the 
combined animal and human data would place hexavalent chromium (Cr 
VI) compounds into Group 1, meaning that there is decisive evidence 
for the carcinogenicity of those compounds in humans (Ex. 19-1, p. 
7-107).

    In 1988 IARC evaluated the available evidence regarding Cr(VI) 
carcinogenicity, concluding in 1990 that

* * * [t]here is sufficient evidence in humans for the 
carcinogenicity of chromium[VI] compounds as encountered in the 
chromate production, chromate pigment production and chromium 
plating industries, [and] sufficient evidence in experimental 
animals for the carcinogenicity of calcium chromate, zinc chromates, 
strontium chromate and lead chromates (Ex. 18-3, p. 213).

    In September 1988, NIOSH advised OSHA to consider all Cr(VI) 
compounds as potential occupational carcinogens (Ex. 31-22-22). ACGIH 
now classifies water-insoluble and water-soluble Cr(IV) compounds as 
class A1 carcinogens (Ex. 35-207). Current ACGIH standards include 
specific 8-hour time-weighted average TLVs for calcium chromate (1 
[mu]g/m3), lead chromate (12 [mu]g/m3), strontium 
chromate (0.5 [mu]g/m3), and zinc chromates (10 [mu]g/
m3), and generic TLVs for water soluble (50 [mu]g/
m3) and insoluble (10 [mu]g/m3) forms of 
hexavalent chromium not otherwise classified, all measured as chromium 
(Ex. 35-207).
    In July 1993, OSHA was petitioned for an emergency temporary 
standard to reduce occupational exposures to Cr(VI) compounds (Ex. 1). 
The Oil, Chemical, and Atomic Workers International Union (OCAW) and 
Public Citizen's Health Research Group (Public Citizen), citing 
evidence that occupational exposure to Cr(VI) increases workers' risk 
of lung cancer, petitioned OSHA to promulgate an emergency temporary 
standard to lower the PEL for Cr(VI) compounds to 0.5 [mu]g/
m3 as an eight-hour time-weighted average (TWA). Upon review 
of the petition, OSHA agreed that there was evidence of increased 
cancer risk from exposure to Cr(VI) at the existing PEL, but found that 
the available data did not show the "grave danger" required to 
support an emergency temporary standard (Ex. 1-C). The Agency therefore 
denied the request for an emergency temporary standard, but initiated 
Section 6(b)(5) rulemaking and began performing preliminary analyses 
relevant to the rule.
    In 1997, Public Citizen petitioned the United States Court of 
Appeals for the Third Circuit to compel OSHA to complete rulemaking 
lowering the standard for occupational exposure to Cr(VI). The Court 
denied Public Citizen's request, concluding that there was no 
unreasonable delay and dismissed the suit. Oil, Chemical and Atomic 
Workers Union and Public Citizen Health Research Group v. OSHA, 145 
F.3d 120 (3rd Cir. 1998). Afterwards, the Agency continued its data 
collection and analytic efforts on Cr(VI) (Ex. 35-208, p. 3). In 2002, 
Public Citizen again petitioned the Court to compel OSHA to commence 
rulemaking to lower the Cr(VI) standard (Ex. 31-24-1). Meanwhile on 
August 22, 2002, OSHA published a Request for Information on Cr(VI) to 
solicit additional information on key issues related to controlling 
exposures to Cr(VI) (FR 67 at 54389), and on December 4, 2002 announced 
its intent to proceed with developing a proposed standard (Ex. 35-306). 
On December 24, 2002, the Court granted Public Citizen's petition, and 
ordered the Agency to proceed expeditiously with a Cr(VI) standard. See 
Public Citizen Health Research Group v. Chao, 314 F.3d 143 (3rd Cir. 
2002)). In a subsequent order, the Court established a compressed 
schedule for completion of the rulemaking, with deadlines of October 4, 
2004 for publication of a proposed standard and January 18, 2006 for 
publication of a final standard (Ex. 35-304).
    In 2003, as required by the Small Business Regulatory Enforcement 
Act (SBREFA), OSHA initiated SBREFA proceedings, seeking the advice of 
small business representatives on the proposed rule. The SBREFA panel, 
including representatives from OSHA, the Small Business Administration 
(SBA), and the Office of Management and Budget (OMB), was convened on 
December 23, 2003. The panel conferred with representatives from small 
entities in chemical, alloy, and pigment manufacturing, electroplating, 
welding, aerospace, concrete, shipbuilding, masonry, and construction 
on March 16-17, 2004, and delivered its final report to OSHA on April 
20, 2004. The Panel's report, including comments from the small entity 
representatives (SERS) and recommendations to OSHA for the proposed 
rule, is available in the Cr(VI) rulemaking docket (Ex. 34). The SBREFA 
Panel made recommendations on a variety of subjects. The most important 
recommendations with respect to alternatives that OSHA should consider 
included: A higher PEL than the PEL of 1; excluding cement from the 
scope of the standard; the use of SECALs for some industries; different 
PELS for different Hexavalent chromium compounds; a multi-year phase-in 
to the standards; and further consideration to approaches suited to the 
special conditions of the maritime and construction industries. OSHA 
has adapted many of these recommendations: The PEL is now 5; cement has 
been excluded from the scope of the standard; a compliance alternative, 
similar to a SECAL, has been used in aerospace industry; the standard 
allows four years to phase in engineering controls; and a new 
performance based monitoring approach for all industries, among other 
changes, all of which should make it easier for all
industries with changing work place conditions to meet the standard in 
a cost effective way. A full discussion of all of the recommendations, 
and OSHA's responses to them, is provided in Section VIII of this 
Preamble.
    In addition to undertaking SBREFA proceedings, in early 2004, OSHA 
provided the Advisory Committee on Construction Safety and Health 
(ACCSH) and the Maritime Advisory Committee on Occupational Safety and 
Health (MACOSH) with copies of the draft proposed rule for review. OSHA 
representatives met with ACCSH in February 2004 and May 2004 to discuss 
the rulemaking and receive their comments and recommendations. On 
February 13, 2004, ACCSH recommended that portland cement should be 
included within the scope of the proposed standard (Ex. 35-307, pp. 
288-293) and that identical PELs should be set for construction, 
maritime, and general industry (Ex. 35-307, pp. 293-297). On May 18, 
2004, ACCSH recommended that the construction industry should be 
included in the current rulemaking, and affirmed its earlier 
recommendation regarding portland cement. OSHA representatives met with 
MACOSH in March 2004. On March 3, 2004, MACOSH collected and forwarded 
additional exposure monitoring data to OSHA to help the Agency better 
evaluate exposures to Cr(VI) in shipyards (Ex. 35-309, p. 208). MACOSH 
also recommended a separate Cr(VI) standard for the maritime industry, 
arguing that maritime involves different exposures and requires 
different means of exposure control than general industry and 
construction (Ex. 35-309, p. 227).
    In accordance with the Court's rulemaking schedule, OSHA published 
the proposed standard for hexavalent chromium on October 4, 2004 (69 FR 
at 59306). The proposal included a notice of public hearing in 
Washington, DC (69 FR at 59306, 59445-59446). The notice also invited 
interested persons to submit comments on the proposal until January 3, 
2005. In the proposal, OSHA solicited public input on 65 issues 
regarding the human health risks of Cr(VI) exposure, the impact of the 
proposed rule on Cr(VI) users, and other issues of particular interest 
to the Agency (69 FR at 59306-59312).
    OSHA convened the public hearing on February 1, 2005, with 
Administrative Law Judges John M. Vittone and Thomas M. Burke 
presiding. At the conclusion of the hearing on February 15, 2005, Judge 
Burke set a deadline of March 21, 2005, for the submission of post 
hearing comments, additional information and data relevant to the 
rulemaking, and a deadline of April 20, 2005, for the submission of 
additional written comments, arguments, summations, and briefs. A wide 
range of employees, employers, union representatives, trade 
associations, government agencies and other interested parties 
participated in the public hearing or contributed written comments. 
Issues raised in their comments and testimony are addressed in the 
relevant sections of this preamble (e.g., comments on the risk 
assessment are discussed in section VI; comments on the benefits 
analysis in section VIII). On December 22, 2005, OSHA filed a motion 
with the U.S. Court of Appeals for the Third Circuit requesting an 
extension of the court-mandated deadline for the publication of the 
final rule by six weeks, to February 28, 2006 (Ex. 48-13). The Court 
granted the request on January 17, 2006 (Ex. 48-15).
    As mandated by the Act, the final standard on occupational exposure 
to hexavalent chromium is based on careful consideration of the entire 
record of this proceeding, including materials discussed or relied upon 
in the proposal, the record of the hearing, and all written comments 
and exhibits received.
    OSHA has developed separate final standards for general industry, 
shipyards, and the construction industry. The Agency has concluded that 
excess exposure to Cr(VI) in any form poses a significant risk of 
material impairment to the health of workers, by causing or 
contributing to adverse health effects including lung cancer, non-
cancer respiratory effects, and dermal effects. OSHA determined that 
the TWA PEL should not be set above 5 [mu]g/m3 based on the 
evidence in the record and its own quantitative risk assessment. The 
TWA PEL of 5 [mu]g/m3 reduces the significant risk posed to 
workers by occupational exposure to Cr(VI) to the maximum extent that 
is technologically and economically feasible. (See discussion of the 
PEL in Section XV below.)

IV. Chemical Properties and Industrial Uses

    Chromium is a metal that exists in several oxidation or valence 
states, ranging from chromium (-II) to chromium (+VI). The elemental 
valence state, chromium (0), does not occur in nature. Chromium 
compounds are very stable in the trivalent state and occur naturally in 
this state in ores such as ferrochromite, or chromite ore 
(FeCr2O4). The hexavalent, Cr(VI) or chromate, is 
the second most stable state. It rarely occurs naturally; most Cr(VI) 
compounds are man made.
    Chromium compounds in higher valence states are able to undergo 
"reduction" to lower valence states; chromium compounds in lower 
valence states are able to undergo "oxidation" to higher valence 
states. Thus, Cr(VI) compounds can be reduced to Cr(III) in the 
presence of oxidizable organic matter. Chromium can also be reduced in 
the presence of inorganic chemicals such as iron.
    Chromium does exist in less stable oxidation (valence) states such 
as Cr(II), Cr(IV), and Cr(V). Anhydrous Cr(II) salts are relatively 
stable, but the divalent state (II, or chromous) is generally 
relatively unstable and is readily oxidized to the trivalent (III or 
chromic) state. Compounds in valence states such as (IV) and (V) 
usually require special handling procedures as a result of their 
instability. Cr(IV) oxide (CrO2) is used in magnetic 
recording and storage devices, but very few other Cr(IV) compounds have 
industrial use. Evidence exists that both Cr(IV) and Cr(V) are formed 
as transient intermediates in the reduction of Cr(VI) to Cr(III) in the 
body.
    Chromium (III) is also an essential nutrient that plays a role in 
glucose, fat, and protein metabolism by causing the action of insulin 
to be more effective. Chromium picolinate, a trivalent form of chromium 
combined with picolinic acid, is used as a dietary supplement, because 
it is claimed to speed metabolism.
    Elemental chromium and the chromium compounds in their different 
valence states have various physical and chemical properties, including 
differing solubilities. Most chromium species are solid. Elemental 
chromium is a steel gray solid, with high melting and boiling points 
(1857 [deg]C and 2672 [deg]C, respectively), and is insoluble in water 
and common organic solvents. Chromium (III) chloride is a violet or 
purple solid, with high melting and sublimation points (1150 [deg]C and 
1300 [deg]C, respectively), and is slightly soluble in hot water and 
insoluble in common organic solvents. Ferrochromite is a brown-black 
solid; chromium (III) oxide is a green solid; and chromium (III) 
sulfate is a violet or red solid, insoluble in water and slightly 
soluble in ethanol. Chromium (III) picolinate is a ruby red crystal 
soluble in water (1 part per million at 25 [deg]C). Chromium (IV) oxide 
is a brown-black solid that decomposes at 300 [deg]C and is insoluble 
in water.
    Cr(VI) compounds have mostly lemon yellow to orange to dark red 
hues. They are typically crystalline, granular, or powdery although one 
compound (chromyl chloride) exists in liquid form. For example, chromyl 
chloride is a dark red liquid that decomposes into chromate ion and 
hydrochloric acid in water. Chromic acids are dark red crystals that are 
very soluble in water. Other examples of soluble chromates are sodium 
chromate (yellow crystals) and sodium dichromate (reddish to bright orange 
crystals). Lead chromate oxide is typically a red crystalline powder. Zinc 
chromate is typically seen as lemon yellow crystals which decompose in 
hot water and are soluble in acids and liquid ammonia. Other chromates 
such as barium, calcium, lead, strontium, and zinc chromates vary in 
color from light yellow to greenish yellow to orange-yellow and exist 
in solid form as crystals or powder.
    The Color Pigments Manufacturers Association (CPMA) provided 
additional information on lead chromate and some other chromates used 
in their pigments (Ex. 38-205, pp. 12-13). CPMA describes two main lead 
chromate color groups: the chrome yellow pigments and the orange to red 
varieties known as molybdate orange pigments. The chrome yellow 
pigments are solid solution crystal compositions of lead chromate and 
lead sulfate. Molybdate orange pigments are solid solution crystal 
compositions of lead chromate, lead sulfate, and lead molybdate (Ex. 
38-205, p. 12). CPMA also describes a basic lead chromate called 
"chrome orange," and a lead chromate precipitated "onto a core" of 
silica (Ex. 38-205, p. 13).
    OSHA re-examined available information on solubility values in 
light of comments from the CPMA and Dominion Color Corporation (DCC) on 
qualitative solubility designations and CPMA's claim of low 
bioavailability of lead chromate due to its extremely low solubility 
(Exs. 38-201-1, p. 4; 38-205, p. 95). There was not always agreement or 
consistency with the qualitative assignments of solubilities. 
Quantitative values for the same compound also differ depending on the 
source of information.
    The Table IV-1 is the result of OSHA's re-examination of 
quantitative water solubility values and qualitative designations. 
Qualitative designations as well as quantitative values are listed as 
they were provided by the source. As can be seen by the Table IV-1, 
qualitative descriptions vary by the descriptive terminology chosen by 
the source.
BILLING CODE 4510-26-P

Click here to view table IV-1

BILLING CODE 4510-26-C
    OSHA has made some generalizations to describe the water 
solubilities of chromates in subsequent sections of this Federal 
Register notice. OSHA has divided Cr(VI) compounds and mixtures into 
three categories based on solubility values. Compounds and mixtures 
with water solubilities less than 0.01 g/l are referred to as water 
insoluble. Compounds and mixtures between 0.01 g/l and 500 g/l are 
referred to as slightly soluble. Compounds and mixtures with water 
solubility values of 500 g/l or greater are referred to as highly 
water soluble. It should be noted that these boundaries for insoluble, 
slightly soluble, and highly soluble are arbitrary designations for the 
sake of further description elsewhere in this document. Quantitative 
values take precedence over qualitative designations. For example, zinc 
chromates would be slightly soluble where their solubility values exceed 0.01 g/l.
    Some major users of chromium are the metallurgical, refractory, and 
chemical industries. Chromium is used by the metallurgical industry to 
produce stainless steel, alloy steel, and nonferrous alloys. Chromium 
is alloyed with other metals and plated on metal and plastic substrates 
to improve corrosion resistance and provide protective coatings for 
automotive and equipment accessories. Welders use stainless steel 
welding rods when joining metal parts.
    Cr(VI) compounds are widely used in the chemical industry in 
pigments, metal plating, and chemical synthesis as ingredients and 
catalysts. Chromates are used as high quality pigments for textile 
dyes, paints, inks, glass, and plastics. Cr(VI) can be produced during 
welding operations even if the chromium was originally present in 
another valence state. While Cr(VI) is not intentionally added to 
portland cement, it is often present as an impurity.
    Occupational exposures to Cr(VI) can occur from inhalation of mists 
(e.g., chrome plating, painting), dusts (e.g., inorganic pigments), or 
fumes (e.g., stainless steel welding), and from dermal contact (e.g., 
cement workers).
    There are about thirty major industries and processes where Cr(VI) 
is used. These include producers of chromates and related chemicals 
from chromite ore, electroplating, welding, painting, chromate pigment 
production and use, steel mills, and iron and steel foundries. A 
detailed discussion of the uses of Cr(VI) in industry is found in 
Section VIII of this preamble.

V. Health Effects

    This section summarizes key studies of adverse health effects 
resulting from exposure to hexavalent chromium (Cr(VI)) in humans and 
experimental animals, as well as information on the fate of Cr(VI) in 
the body and laboratory research that relates to its toxic mode of 
action. The primary health impairments from workplace exposure to 
Cr(VI) are lung cancer, asthma, and damage to the nasal epithelia and 
skin. While this chapter on health effects does not describe all of the 
many studies that have been conducted on Cr(VI) toxicity, it includes a 
selection of those that are relevant to the rulemaking and 
representative of the scientific literature on Cr(VI) health effects.

A. Absorption, Distribution, Metabolic Reduction and Elimination

    Although chromium can exist in a number of different valence 
states, Cr(VI) is the form considered to be the greatest health risk. 
Cr(VI) enters the body by inhalation, ingestion, or absorption through 
the skin. For occupational exposure, the airways and skin are the 
primary routes of uptake. The following discussion summarizes key 
aspects of Cr(VI) uptake, distribution, metabolism, and elimination.

1. Deposition and Clearance of Inhaled Cr(VI) From the Respiratory 
Tract

    Various anatomical, physical and physiological factors determine 
both the fractional and regional deposition of inhaled particulate 
matter. Due to the airflow patterns in the lung, more particles tend to 
deposit at certain preferred regions in the lung. It is therefore 
possible to have a buildup of chromium at certain sites in the 
bronchial tree that could create areas of very high chromium 
concentration. A high degree of correspondence between the efficiency 
of particle deposition and the frequency of bronchial tumors at sites 
in the upper bronchial tree was reported in research by Schlesinger and 
Lippman that compared the distribution of cancer sites in published 
reports of primary bronchogenic tumors with experimentally determined 
particle deposition patterns (Ex. 35-102).
    Large inhaled particles (>5 [mu]m) are efficiently removed from the 
air-stream in the extrathoracic region (Ex. 35-175). Particles greater 
than 2.5 [mu]m are generally deposited in the tracheobronchial regions, 
whereas particles less than 2.5 [mu]m are generally deposited in the 
pulmonary region. Some larger particles (>2.5 [mu]m) can reach the 
pulmonary region. The mucociliary escalator predominantly clears 
particles that deposit in the extrathoracic and the tracheobronchial 
region of the lung. Individuals exposed to high particulate levels of 
Cr(VI) may also have altered respiratory mucociliary clearance. 
Particulates that reach the alveoli can be absorbed into the 
bloodstream or cleared by phagocytosis.
2. Absorption of Inhaled Cr(VI) Into the Bloodstream
    The absorption of inhaled chromium compounds depends on a number of 
factors, including physical and chemical properties of the particles 
(oxidation state, size, solubility) and the activity of alveolar 
macrophages (Ex. 35-41). The hexavalent chromate anions 
(CrO4)2- enter cells via facilitated diffusion 
through non-specific anion channels (similar to phosphate and sulfate 
anions). As demonstrated in research by Suzuki et al., a portion of 
water soluble Cr(VI) is rapidly transported to the bloodstream in rats 
(Ex. 35-97). Rats were exposed to 7.3-15.9 mg Cr(VI)/m\3\ as potassium 
dichromate for 2-6 hours. Following exposure to Cr(VI), the ratio of 
blood chromium/lung chromium was 1.440.30 at 0.5 hours, 
0.810.10 at 18 hours, 0.850.20 at 48 hours, and 
0.960.22 at 168 hours after exposure.
    Once the Cr(VI) particles reach the alveoli, absorption into the 
bloodstream is greatly dependent on solubility. More soluble chromates 
are absorbed faster than water insoluble chromates, while insoluble 
chromates are poorly absorbed and therefore have longer resident time 
in the lungs. This effect has been demonstrated in research by Bragt 
and van Dura on the kinetics of three Cr(VI) compounds: highly soluble 
sodium chromate, slightly soluble zinc chromate and water insoluble 
lead chromate (Ex. 35-56). They instilled \51\chromium-labeled 
compounds (0.38 mg Cr(VI)/kg as sodium chromate, 0.36 mg Cr(VI)/kg as 
zinc chromate, or 0.21 mg Cr(VI)/kg as lead chromate) intratracheally 
in rats. Peak blood levels of \51\chromium were reached after 30 
minutes for sodium chromate (0.35 [mu]g chromium/ml), and after 24 
hours for zinc chromate (0.60 [mu]g chromium/ml) and lead chromate 
(0.007 [mu]g chromium/ml). At 30 minutes after administration, the 
lungs contained 36, 25, and 81% of the respective dose of the sodium, 
zinc, and lead chromate. On day six, >80% of the dose of all three 
compounds had been cleared from the lungs, during which time the 
disappearance from lungs followed linear first-order kinetics. The 
residual amount left in the lungs on day 50 or 51 was 3.0, 3.9, and 
13.9%, respectively. From these results authors concluded that zinc 
chromate, which is less soluble than sodium chromate, is more slowly 
absorbed from the lungs. Lead chromate was more poorly and slowly 
absorbed, as indicated by very low levels in blood and greater 
retention in the lungs. The authors also noted that the kinetics of 
sodium and zinc chromates were very similar. Zinc chromate, which is 
less soluble than sodium chromate, was slowly absorbed from the lung, 
but the maximal blood levels were higher than those resulting from an 
equivalent dose of sodium chromate. The authors believe that this was 
probably the result of hemorrhages macroscopically visible in the lungs 
of zinc chromate-treated rats 24 hours following intratracheal administration. 
Boeing Corporation commented that this study does not show that the highly water 
soluble sodium chromate is cleared more rapidly or retained in the lung for 
shorter periods than the less soluble zinc chromate (Ex. 38-106-2, p. 
18-19). This comment is addressed in the Carcinogenic Effects 
Conclusion Section V.B.9 dealing with the carcinogenicity of slightly 
soluble Cr(VI) compounds.
    Studies by Langard et al. and Adachi et al. provide further 
evidence of absorption of chromates from the lungs (Exs. 35-93; 189). 
In Langard et al., rats exposed to 2.1 mg Cr(VI)/m\3\ as zinc chromate 
for 6 hours/day achieved steady state concentrations in the blood after 
4 days of exposure (Ex. 35-93). Adachi et al. studied rats that were 
subject to a single inhalation exposure to chromic acid mist generated 
from electroplating at a concentration of 3.18 mg Cr(VI)/m\3\ for 30 
minutes which was then rapidly absorbed from the lungs (Ex. 189). The 
amount of chromium in the lungs of these rats declined from 13.0 mg 
immediately after exposure to 1.1 mg after 4 weeks, with an overall 
half-life of five days.
    Several other studies have reported absorption of chromium from the 
lungs after intratracheal instillation (Exs. 7-9; 9-81; Visek et al. 
1953 as cited in Ex. 35-41). These studies indicated that 53-85% of 
Cr(VI) compounds (particle size < 5 [mu]m) were cleared from the lungs 
by absorption into the bloodstream or by mucociliary clearance in the 
pharynx; the rest remained in the lungs. Absorption of Cr(VI) from the 
respiratory tract of workers has been shown in several studies that 
identified chromium in the urine, serum and red blood cells following 
occupational exposure (Exs. 5-12; 35-294; 35-84).
    Evidence indicates that even chromates encapsulated in a paint 
matrix may be released in the lungs (Ex. 31-15, p. 2). In a study of 
chromates in aircraft spray paint, LaPuma et al. measured the mass of 
Cr(VI) released from particles into water originating from three types 
of paint particles: solvent-borne epoxy (25% strontium chromate 
(SrCrO4)), water-borne epoxy (30% SrCrO4) and 
polyurethane (20% SrCrO4) (Ex. 31-2-1). The mean fraction of 
Cr(VI) released into the water after one and 24 hours for each primer 
averaged: 70% and 85% (solvent epoxy), 74% and 84% (water epoxy), and 
94% and 95% (polyurethane). Correlations between particle size and the 
fraction of Cr(VI) released indicated that smaller particles (< 5 [mu]m) 
release a larger fraction of Cr(VI) versus larger particles (>5 [mu]m). 
This study demonstrates that the paint matrix only modestly hinders 
Cr(VI) release into a fluid, especially with smaller particles. Larger 
particles, which contain the majority of Cr(VI) due to their size, 
appear to release proportionally less Cr(VI) (as a percent of total 
Cr(VI)) than smaller particles. Some commenters suggested that the 
above research shows that the slightly soluble Cr(VI) from aircraft 
spray paint is less likely to reach and be absorbed in the 
bronchoalveolar region of the lung than a highly soluble Cr(VI) form, 
such as chromic acid aerosol (Exs. 38-106-2; 39-43, 44-33). This issue 
is further discussed in the Carcinogenic Effects Conclusion Section 
V.B.9.a and in the Quantitative Risk Assessment Section VI.G.4.a.
    A number of questions remain unanswered regarding encapsulated 
Cr(VI) and bioavailability from the lung. There is a lack of detailed 
information on the efficiency of encapsulation and whether all of the 
chromate molecules are encapsulated. The stability of the encapsulated 
product in physiological and environmental conditions over time has not 
been demonstrated. Finally, the fate of inhaled encapsulated Cr(VI) in 
the respiratory tract and the extent of distribution in systemic 
tissues has not been thoroughly studied.
3. Dermal Absorption of Cr(VI)
    Both human and animal studies demonstrate that Cr(VI) compounds are 
absorbed after dermal exposure. Dermal absorption depends on the 
oxidation state of chromium, the vehicle and the integrity of the skin. 
Cr(VI) readily traverses the epidermis to the dermis (Exs. 9-49; 309). 
The histological distribution of Cr(VI) within intact human skin was 
studied by Liden and Lundberg (Ex. 35-80). They applied test solutions 
of potassium dichromate in petrolatum or in water as occluded circular 
patches of filter paper to the skin. Results with potassium dichromate 
in water revealed that Cr(VI) penetrated beyond the dermis and 
penetration reached steady state with resorption by the lymph and blood 
vessels by 5 hours. About 10 times more chromium penetrated when 
potassium dichromate was applied in petrolatum than when applied in 
water, indicating that organic solvents facilitate the absorption of 
Cr(VI) from the skin. Research by Baranowska-Dutkiewicz also 
demonstrated that the absorption rates of sodium chromate solutions 
from the occluded forearm skin of volunteers increase with increasing 
concentration (Ex. 35-75). The rates were 1.1 [mu]g Cr(VI)/cm\2\/hour 
for a 0.01 molar solution, 6.4 [mu]g Cr(VI)/cm\2\/hour for a 0.1 molar 
solution, and 10 [mu]g Cr(VI)/cm\2\/hour for a 0.2 molar solution.
    Additional studies have demonstrated that the absorption of Cr(VI) 
compounds can take place through the dermal route. Using volunteers, 
Mali found that potassium dichromate penetrates the intact epidermis 
(Exs. 9-49; 35-41). Wahlberg and Skog demonstrated the presence of 
chromium in the blood, spleen, bone marrow, lymph glands, urine and 
kidneys of guinea pigs dermally exposed to \51\chromium labeled Cr(VI) 
compounds (Ex. 35-81).
4. Absorption of Cr(VI) by the Oral Route
    Inhaled Cr(VI) can enter the digestive tract as a result of 
mucocilliary clearance and swallowing. Studies indicate Cr(VI) is 
absorbed from the gastrointestinal tract. For example, in a study by 
Donaldson and Barreras, the six-day fecal and 24-hour urinary excretion 
patterns of radioactivity in groups of six volunteers given Cr(VI) as 
sodium chromate labeled with \51\chromium indicated that at least 2.1% 
of the Cr(VI) was absorbed. After intraduodenal administration at least 
10% of the Cr(VI) compound was absorbed. These studies also 
demonstrated that Cr(VI) compounds are reduced to Cr(III) compounds in 
the stomach, thereby accounting for the relatively poor 
gastrointestinal absorption of orally administered Cr(VI) compounds 
(Exs. 35-96; 35-41). In the gastrointestinal tract, Cr(VI) can be 
reduced to Cr(III) by gastric juices, which is then poorly absorbed 
(Underwood, 1971 as cited in Ex. 19-1; Ex. 35-85).
    In a study conducted by Clapp et al., treatment of rats by gavage 
with an unencapsulated lead chromate pigment or with a silica-
encapsulated lead chromate pigment resulted in no measurable blood 
levels of chromium (measured as Cr(III), detection limit = 10 [mu]g/L) 
after two or four weeks of treatment or after a two-week recovery 
period. However, kidney levels of chromium (measured as Cr(III)) were 
significantly higher in the rats that received the unencapsulated 
pigment when compared to the rats that received the encapsulated 
pigment, indicating that silica encapsulation may reduce the 
gastrointestinal bioavailability of chromium from lead chromate 
pigments (Ex. 11-5). This study does not address the bioavailability of 
encapsulated chromate pigments from the lung where residence time could 
be different.
5. Distribution of Cr(VI) in the Body
    Once in the bloodstream, Cr(VI) is taken up into erythrocytes, 
where it is reduced to lower oxidation states and forms chromium 
protein complexes during reduction (Ex. 35-41). Once complexed with 
protein, chromium cannot leave the cell and chromium ions are unable to 
repenetrate the membrane and move back into the plasma (Exs. 7-6; 7-7; 
19-1; 35-41; 35-52). Once inside the blood cell, the intracellular 
Cr(VI) reduction to Cr(III) depletes Cr(VI) concentration in the red 
blood cell (Ex. 35-89). This serves to enhance diffusion of Cr(VI) from 
the plasma into the erythrocyte resulting in very low plasma levels of 
Cr(VI). It is also believed that the rate of uptake of Cr(VI) by red 
blood cells may not exceed the rate at which they reduce Cr(VI) to 
Cr(III) (Ex. 35-99). The higher tissue levels of chromium after 
administration of Cr(VI) than after administration of Cr(III) reflect 
the greater tendency of Cr(VI) to traverse plasma membranes and bind to 
intracellular proteins in the various tissues, which may explain the 
greater degree of toxicity associated with Cr(VI) (MacKenzie et al. 
1958 as cited in 35-52; Maruyama 1982 as cited in 35-41; Ex. 35-71).
    Examination of autopsy tissues from chromate workers who were 
occupationally exposed to Cr(VI) showed that the highest chromium 
levels were in the lungs. The liver, bladder, and bone also had 
chromium levels above background. Mancuso examined tissues from three 
individuals with lung cancer who were exposed to chromium in the 
workplace (Ex. 124). One was employed for 15 years as a welder, the 
second and third worked for 10.2 years and 31.8 years, respectively, in 
ore milling and preparations and boiler operations. The cumulative 
chromium exposures for the three workers were estimated to be 3.45, 
4.59, and 11.38 mg/m\3\-years, respectively. Tissues from the first 
worker were analyzed 3.5 years after last exposure, the second worker 
18 years after last exposure, and the third worker 0.6 years after last 
exposure. All tissues from the three workers had elevated levels of 
chromium, with the possible exception of neural tissues. Levels were 
orders of magnitude higher in the lungs when compared to other tissues. 
Similar results were also reported in autopsy studies of people who may 
have been exposed to chromium in the workplace as well as chrome 
platers and chromate refining workers (Exs. 35-92; 21-1; 35-74; 35-88).
    Animal studies have shown similar distribution patterns after 
inhalation exposure. For example, a study by Baetjer et al. 
investigated the distribution of Cr(VI) in guinea pigs after 
intratracheal instillation of slightly soluble potassium dichromate 
(Ex. 7-8). At 24 hours after instillation, 11% of the original dose of 
chromium from potassium dichromate remained in the lungs, 8% in the 
erythrocytes, 1% in plasma, 3% in the kidney, and 4% in the liver. The 
muscle, skin, and adrenal glands contained only a trace. All tissue 
concentrations of chromium declined to low or nondetectable levels in 
140 days, with the exception of the lungs and spleen.
6. Metabolic Reduction of Cr(VI)
    Cr(VI) is reduced to Cr(III) in the lungs by a variety of reducing 
agents. This serves to limit uptake into lung cells and absorption into 
the bloodstream. Cr(V) and Cr(IV) are transient intermediates in this 
process. The genotoxic effects produced by the Cr(VI) are related to 
the reduction process and are further discussed in the section V.B.8 on 
Mechanistic Considerations.
    In vivo and in vitro experiments in rats indicated that, in the 
lungs, Cr(VI) can be reduced to Cr(III) by ascorbate and glutathione. A 
study by Suzuki and Fukuda showed that the reduction of Cr(VI) by 
glutathione is slower than the reduction by ascorbate (Ex. 35-65). 
Other studies have reported the reduction of Cr(VI) to Cr(III) by 
epithelial lining fluid (ELF) obtained from the lungs of 15 individuals 
by bronchial lavage. The average overall reduction capacity was 0.6 
[mu]g Cr(VI)/mg of ELF protein. In addition, cell extracts made from 
pulmonary alveolar macrophages derived from five healthy male 
volunteers were able to reduce an average of 4.8 [mu]g Cr(VI)/10\6\ 
cells or 14.4 [mu]g Cr(VI)/mg protein (Ex. 35-83). Postmitochondrial 
(S12) preparations of human lung cells (peripheral lung parenchyma and 
bronchial preparations) were also able to reduce Cr(VI) to Cr(III) (De 
Flora et al. 1984 as cited in Ex. 35-41).
7. Elimination of Cr(VI) From the Body
    Excretion of chromium from Cr(VI) compounds is predominantly in the 
urine, although there is some biliary excretion into the feces. In both 
urine and feces, the chromium is present as low molecular weight 
Cr(III) complexes. Absorbed chromium is excreted from the body in a 
rapid phase representing clearance from the blood and at least two 
slower phases representing clearance from tissues. Urinary excretion 
accounts for over 50% of eliminated chromium (Ex. 35-41). Although 
chromium is excreted in urine and feces, the intestine plays only a 
minor part in chromium elimination, representing only about 5% of 
elimination from the blood (Ex. 19-1). Normal urinary levels of 
chromium in humans have been reported to range from 0.24-1.8 [mu]g/L 
with a median level of 0.4 [mu]g/L (Ex. 35-79). Humans exposed to 0.01-
0.1 mg Cr(VI)/m\3\ as potassium dichromate (8-hour time-weighted 
average) had urinary excretion levels from 0.0247 to 0.037 mg Cr(III)/
L. Workers exposed mainly to Cr(VI) compounds had higher urinary 
chromium levels than workers exposed primarily to Cr(III) compounds. An 
analysis of the urine did not detect Cr(VI), indicating that Cr(VI) was 
rapidly reduced before excretion (Exs. 35-294; 5-48).
    A half-life of 15-41 hours has been estimated for chromium in urine 
for four welders using a linear one-compartment kinetic model (Exs. 35-
73; 5-52; 5-53). Limited work on modeling the absorption and deposition 
of chromium indicates that adipose and muscle tissue retain chromium at 
a moderate level for about two weeks, while the liver and spleen store 
chromium for up to 12 months. The estimated half-life for whole body 
chromium retention is 22 days for Cr(VI) (Ex. 19-1). The half-life of 
chromium in the human lung is 616 days, which is similar to the half-
life in rats (Ex. 7-5).
    Elimination of chromium was shown to be very slow in rats exposed 
to 2.1 mg Cr(VI)/m\3\ as zinc chromate six hours/day for four days. 
Urinary levels of chromium remained almost constant for four days after 
exposure and then decreased (Ex. 35-93). After intratracheal 
administration of sodium dichromate to rats, peak urinary chromium 
concentrations were observed at six hours, after which the urinary 
concentrations declined rapidly (Ex. 35-94). The more prolonged 
elimination of the moderately soluble zinc chromate as compared to the 
more soluble sodium dichromate is consistent with the influence of 
Cr(VI) solubility on absorption from the respiratory tract discussed 
earlier.
    Information regarding the excretion of chromium in humans after 
dermal exposure to chromium or its compounds is limited. Fourteen days 
after application of a salve containing water soluble potassium 
chromate, which resulted in skin necrosis and sloughing at the 
application site, chromium was found at 8 mg/L in the urine and 0.61 
mg/100 g in the feces of one individual (Brieger 1920 as cited in Ex. 
19-1). A slight increase over background levels of urinary chromium was 
observed in four subjects submersed in a tub of chlorinated water containing 
22 mg Cr(VI)/L as potassium dichromate for three hours (Ex. 31-22-6). For 
three of the four subjects, the increase in urinary chromium excretion 
was less than 1 [mu]g/day over the five-day collection period. Chromium 
was detected in the urine of guinea pigs after radiolabeled sodium 
chromate solution was applied to the skin (Ex. 35-81).
8. Physiologically-Based Pharmacokinetic Modeling
    Physiologically-based pharmacokinetic (PBPK) models have been 
developed that simulate absorption, distribution, metabolism, and 
excretion of Cr(VI) and Cr(III) compounds in humans (Ex. 35-95) and 
rats (Exs. 35-86; 35-70). The original model (Ex. 35-86) evolved from a 
similar model for lead, and contained compartments for the lung, GI 
tract, skin, blood, liver, kidney, bone, well-perfused tissues, and 
slowly perfused tissues. The model was refined to include two lung 
subcompartments for chromium, one of which allowed inhaled chromium to 
enter the blood and GI tract and the other only allowed chromium to 
enter the GI tract (Ex. 35-70). Reduction of Cr(VI) to Cr(III) was 
considered to occur in every tissue compartment except bone.
    The model was developed from several data sets in which rats were 
dosed with Cr(VI) or Cr(III) intravenously, orally or by intratracheal 
instillation, because different distribution and excretion patterns 
occur depending on the route of administration. In most cases, the 
model parameters (e.g., tissue partitioning, absorption, reduction 
rates) were estimated by fitting model simulations to experimental 
data. The optimized rat model was validated against the 1978 Langard 
inhalation study (Ex. 35-93). Chromium blood levels were overpredicted 
during the four-day inhalation exposure period, but blood levels during 
the post-exposure period were well predicted by the model. The model-
predicted levels of liver chromium were high, but other tissue levels 
were closely estimated.
    A human PBPK model recently developed by O'Flaherty et al. is able 
to predict tissue levels from ingestion of Cr(VI) (Ex. 35-95). The 
model incorporates differential oral absorption of Cr(VI) and Cr(III), 
rapid reduction of Cr(VI) to Cr(III) in major body fluids and tissues, 
and concentration-dependent urinary clearance. The model does not 
include a physiologic lung compartment, but can be used to estimate an 
upper limit on pulmonary absorption of inhaled chromium. The model was 
calibrated against blood and urine chromium concentration data from a 
group of controlled studies in which adult human volunteers drank 
solutions of soluble Cr(III) or Cr(VI).
    PBPK models are increasingly used in risk assessments, primarily to 
predict the concentration of a potentially toxic chemical that will be 
delivered to any given target tissue following various combinations of 
route, dose level, and test species. Further development of the 
respiratory tract portion of the model, specific Cr(VI) rate data on 
extracellular reduction and uptake into lung cells, and more precise 
understanding of critical pathways inside target cells would improve 
the model value for risk assessment purposes.
9. Summary
    Based on the studies presented above, evidence exists in the 
literature that shows Cr(VI) can be systemically absorbed by the 
respiratory tract. The absorption of inhaled chromium compounds depends 
on a number of factors, including physical and chemical properties of 
the particles (oxidation state, size, and solubility), the reduction 
capacity of the ELF and alveolar macrophages and clearance by the 
mucocliary escalator and phagocytosis. Highly water soluble Cr(VI) 
compounds (e.g. sodium chromate) enter the bloodstream more readily 
than highly insoluble Cr(VI) compounds (e.g. lead chromate). However, 
insoluble compounds may have longer residence time in lung. Absorption 
of Cr(VI) can also take place after oral and dermal exposure, 
particularly if the exposures are high.
    The chromate (CrO4) 2- enters cells via 
facilitated diffusion through non-specific anion channels (similar to 
phosphate and sulfate anions). Following absorption of Cr(VI) compounds 
from various exposure routes, chromium is taken up by the blood cells 
and is widely distributed in tissues as Cr(VI). Inside blood cells and 
tissues, Cr(VI) is rapidly reduced to lower oxidation states and bound 
to macromolecules which may result in genotoxic or cytotoxic effects. 
However, in the blood a substantial proportion of Cr(VI) is taken up 
into erythrocytes, where it is reduced to Cr(III) and becomes bound to 
hemoglobin and other proteins.
    Inhaled Cr(VI) is reduced to Cr(III) in vivo by a variety of 
reducing agents. Ascorbate and glutathione in the ELF and macrophages 
have been shown to reduce Cr(VI) to Cr(III) in the lungs. After oral 
exposure, gastric juices are also responsible for reducing Cr(VI) to 
Cr(III). This serves to limit the amount of Cr(VI) systemically 
absorbed.
    Absorbed chromium is excreted from the body in a rapid phase 
representing clearance from the blood and at least two slower phases 
representing clearance from tissues. Urinary excretion is the primary 
route of elimination, accounting for over 50% of eliminated chromium. 
Although chromium is excreted in urine and feces, the intestine plays 
only a minor part in chromium elimination representing only about 5% of 
elimination from the blood.

B. Carcinogenic Effects

    There has been extensive study on the potential for Cr(VI) to cause 
carcinogenic effects, particularly cancer of the lung. OSHA reviewed 
epidemiologic data from several industry sectors including chromate 
production, chromate pigment production, chromium plating, stainless 
steel welding, and ferrochromium production. Supporting evidence from 
animal studies and mechanistic considerations are also evaluated in 
this section.
1. Evidence from Chromate Production Workers
    The epidemiologic literature of workers in the chromate production 
industry represents the earliest and best-documented relationship 
between exposure to chromium and lung cancer. The earliest study of 
chromate production workers in the United States was reported by Machle 
and Gregorius in 1948 (Ex. 7-2). In the United States, two chromate 
production plants, one in Baltimore, MD, and one in Painesville, OH, 
have been the subject of multiple studies. Both plants were included in 
the 1948 Machle and Gregorius study and again in the study conducted by 
the Public Health Service and published in 1953 (Ex. 7-3). Both of 
these studies reported the results in aggregate. The Baltimore chromate 
production plant was studied by Hayes et al. (Ex. 7-14) and more 
recently by Gibb et al. (Ex. 31-22-11). The chromate production plant 
in Painesville, OH, has been followed since the 1950s by Mancuso with 
his most recent follow-up published in 1997. The most recent study of 
the Painesville plant was published by Luippold et al. (Ex. 31-18-4). 
The studies by Gibb and Luippold present historical exposure data for 
the time periods covered by their respective studies. The Gibb exposure 
data are especially interesting since the industrial hygiene data were 
collected on a routine basis and not for compliance purposes. These 
routine air measurements may be more representative of those typically 
encountered by the exposed workers. In Great Britain, three plants have been 
studied repeatedly, with reports published between 1952 and 1991. Other 
studies of cohorts in the United States, Germany, Italy and Japan are 
also reported. The elevated lung cancer mortality reported in the great 
majority of these cohorts and the significant upward trends with 
duration of employment and cumulative exposure provide some of the 
strongest evidence that Cr(VI) is carcinogenic to workers. A summary of 
selected human epidemiologic studies in chromate production workers is 
presented in Table V-1.

BILLING CODE 4510-26-P

Click here to view table V-1

BILLING CODE 4510-26-C
    The basic hexavalent chromate production process involves milling 
and mixing trivalent chromite ore with soda ash, sometimes in the 
presence of lime (Exs. 7-103; 35-61). The mixture is 'roasted' at a 
high temperature, which oxidizes much of the chromite to hexavalent 
sodium chromate. Depending on the lime content used in the process, the 
roast also contains other chromate species, especially calcium
chromate under high lime conditions. The highly water-soluble sodium 
chromate is water-extracted from the water-insoluble trivalent chromite 
and the less water-soluble chromates (e.g., calcium chromate) in the 
'leaching' process. The sodium chromate leachate is reacted with 
sulfuric acid and sodium bisulfate to form sodium dichromate. The 
sodium dichromate is prepared and packaged as a crystalline powder to 
be sold as final product or sometimes used as the starting material to 
make other chromates such as chromic acid and potassium dichromate.

a. Cohort Studies of the Baltimore Facility. The Hayes et al. study of 
the Baltimore, Maryland chromate production plant was designed to 
determine whether changes in the industrial process at one chromium 
chemical production facility were associated with a decreased risk of 
cancer, particularly cancer of the respiratory system (Ex. 7-14). Four 
thousand two hundred and seventeen (4,217) employees were identified as 
newly employed between January 1, 1945 and December 31, 1974. Excluded 
from this initial enumeration were employees who: (1) were working as 
of 1945, but had been hired prior to 1945 and (2) had been hired since 
1945 but who had previously been employed at the plant. Excluded from 
the final cohort were those employed less than 90 days; women; those 
with unknown length of employment; those with no work history; and 
those of unknown age. The final cohort included 2,101 employees (1,803 
hourly and 298 salaried).
    Hayes divided the production process into three departments: (1) 
The mill and roast or "dry end" department which consists of 
grinding, roasting and leaching processes; (2) the bichromate 
department which consists of the acidification and crystallization 
processes; and (3) the special products department which produces 
secondary products including chromic acid. The bichromate and special 
products departments are referred to as the "wet end".
    The construction of a new mill and roast and bichromate plant that 
opened during 1950 and 1951 and a new chromic acid and special products 
plant that opened in 1960 were cited by Hayes as "notable production 
changes" (Ex. 7-14). The new facilities were designed to "obtain 
improvements in process technique and in environmental control of 
exposure to chromium bearing dusts * * *" (Ex. 7-14).
    Plant-related work and health histories were abstracted for each 
employee from plant records. Each job on the employee's work history 
was characterized according to whether the job exposure occurred in (1) 
a newly constructed facility, (2) an old facility, or (3) could not be 
classified as having occurred in the new or the old facility. Those who 
ever worked in an old facility or whose work location(s) could not be 
distinguished based upon job title were considered as having a high or 
questionable exposure. Only those who worked exclusively in the new 
facility were defined for study purposes as "low exposure". Data on 
cigarette smoking were abstracted from plant records, but were not 
utilized in any analyses since the investigators thought them "not to 
be of sufficient quality to allow analysis."
    One thousand one hundred and sixty nine (1,169) cohort members were 
identified as alive, 494 not individually identified as alive and 438 
as deceased. Death certificates could not be located for 35 reported 
decedents. Deaths were coded to the 8th revision of the International 
Classification of Diseases.
    Mortality analysis was limited to the 1,803 hourly employees 
calculating the standardized mortality ratios (SMRs) for specific 
causes of death. The SMR is a ratio of the number of deaths observed in 
the study population to the number that would be expected if that study 
population had the same specific mortality rate as a standard reference 
population (e.g., age-, gender-, calendar year adjusted U.S. 
population). The SMR is typically multiplied by 100, so a SMR greater 
than 100 represents an elevated mortality in the study cohort relative 
to the reference group. In the Hayes study, the expected number of 
deaths was based upon Baltimore, Maryland male mortality rates 
standardized for age, race and time period. For those where race was 
unknown, the expected numbers were derived from mortality rates for 
whites. Cancer of the trachea, bronchus and lung accounted for 69% of 
the 86 cancer deaths identified and was statistically significantly 
elevated (O=59; E=29.16; SMR=202; 95% CI: 155-263).
    Analysis of lung cancer deaths among hourly workers by year of 
initial employment (1945-1949; 1950-1959 and 1960-1974), exposure 
category (low exposure or questionable/high exposure) and duration of 
employment (short term defined as 90 days-2 years; long term defined as 
3 years +) was also conducted. For those workers characterized as 
having questionable/high exposure, the SMRs were significantly elevated 
for the 1945-1949 and the 1950-1959 hire periods and for both short- 
and long-term workers (not statistically significant for the short-term 
workers initially hired 1945-1949). For those characterized as low 
exposure, there was an elevated SMR for the long-term workers hired 
between 1950 and 1959, but based only on three deaths (not 
statistically significant). No lung cancer cases were observed for 
workers hired 1960-1974.
    Case-control analyses of (1) a history of ever having been employed 
in selected jobs or combinations of jobs or (2) a history of specified 
morbid conditions and combinations of conditions reported on plant 
medical records were conducted. Cases were defined as decedents (both 
hourly and salaried were included in the analyses) whose underlying or 
contributing cause of death was lung cancer. Controls were defined as 
deaths from causes other than malignant or benign tumors. Cases and 
controls were matched on race (white/non-white), year of initial 
employment (+/-3 years), age at time of initial employment (+/-5 years) 
and total duration of employment (90 days-2 years; 3-4 years and 5 
years +). An odds ratio (OR) was determined where the ratio is the odds 
of employment in a job involving Cr(VI) exposure for the cases relative 
to the controls.
    Based upon matched pairs, analysis by job position showed 
significantly elevated odds ratios for special products (OR=2.6) and 
bichromate and special products (OR=3.3). The relative risk for 
bichromate alone was also elevated (OR=2.1, not statistically 
significant).
    The possible association of lung cancer and three health conditions 
(skin ulcers, nasal perforation and dermatitis) as recorded in the 
plant medical records was also assessed. Of the three medical 
conditions, only the odds ratio for dermatitis was statistically 
significant (OR=3.0). When various combinations of the three conditions 
were examined, the odds ratio for having all three conditions was 
statistically significantly elevated (OR=6.0).
    Braver et al. used data from the Hayes study discussed above and 
the results of 555 air samples taken during the period 1945-1950 by the 
Baltimore City Health Department, the U.S. Public Health Service, and 
the companies that owned the plant, in an attempt to examine the 
relationship between exposure to Cr(VI) and the occurrence of lung 
cancer (Ex. 7-17). According to the authors, methods for determining 
the air concentrations of Cr(VI) have changed since the industrial 
hygiene data were collected at the Baltimore plant between 1945 and 
1959. The authors asked the National Institute for Occupational Safety 
and Health (NIOSH) and the Occupational Safety and Health
Administration (OSHA) to review the available documents on the methods 
of collecting air samples, stability of Cr(VI) in the sampling media 
after collection and the methods of analyzing Cr(VI) that were used to 
collect the samples during that period.
    Air samples were collected by both midget impingers and high volume 
samplers. According to the NIOSH/OSHA review, high volume samplers 
could have led to a "significant" loss of Cr(VI) due to the reduction 
of Cr(VI) to Cr(III) by glass or cellulose ester filters, acid 
extraction of the chromate from the filter, or improper storage of 
samples. The midget impinger was "less subject" to loss of Cr(VI) 
according to the panel since neither filters nor acid extraction from 
filters was employed. However, if iron was present or if the samples 
were stored for too long, conversion from Cr(VI) to Cr(III) may have 
occurred. The midget impinger can only detect water soluble Cr(VI). The 
authors noted that, according to a 1949 industrial hygiene survey by 
the U.S. Public Health Service, very little water insoluble Cr(VI) was 
found at the Baltimore plant. One NIOSH/OSHA panel member characterized 
midget impinger results as "reproducible" and "accuracy * * * fairly 
solid unless substantial reducing agents (e.g., iron) are present" 
(Ex. 7-17, p. 370). Based upon the panel's recommendations, the authors 
used the midget impinger results to develop their exposure estimates 
even though the panel concluded that the midget impinger methods "tend 
toward underestimation" of Cr(VI).
    The authors also cite other factors related to the industrial 
hygiene data that could have potentially influenced the accuracy of 
their exposure estimates (either overestimating or underestimating the 
exposure). These include: Measurements may have been taken primarily in 
"problem" areas of the plant; the plants may have been cleaned or 
certain processes shut down prior to industrial hygiene monitoring by 
outside groups; respirator use; and periodic high exposures (due to 
infrequent maintenance operations or failure of exposure control 
equipment) which were not measured and therefore not reflected in the 
available data.
    The authors estimated exposure indices for cohorts rather than for 
specific individuals using hire period (1945-1949 or 1950-1959) and 
duration of exposure, defined as short (at least 90 days but less than 
three years) and long (three years or more). The usual exposure to 
Cr(VI) for both the short- and long-term workers hired 1945-1949 was 
calculated as the average of the mean annual air concentration for 
1945-1947 and 1949 (data were missing for 1948). This was estimated to 
be 413 [mu]g/m3. The usual exposure to Cr(VI) was estimated 
to be 218 [mu]g/m3 for the short and long employees hired 
between 1950 and 1959 based on air measurements in the older facility 
in the early 1950s.
    Cumulative exposure was calculated as the usual exposure level 
times average duration. Short-term workers, regardless of length of 
employment, were assumed to have received 1.6 years of exposure 
regardless of hire period. For long-term workers, the average length of 
exposure was 12.3 years. Those hired 1945-1949 were assigned five years 
at an exposure of 413 [mu]g/m3 and 7.3 years at an exposure 
of 218 [mu]g/m3. For the long-term workers hired between 
1950 and 1959, the average length of exposure was estimated to be 13.4 
years. The authors estimated that the cumulative exposures at which 
"significant increases in lung cancer mortality" were observed in the 
Hayes study were 0.35, 0.67, 2.93 and 3.65 mg/m3--years. The 
association seen by the authors appears more likely to be the result of 
duration of employment rather than the magnitude of exposure since the 
variation in the latter was small.
    Gibb et al. relied upon the Hayes study to investigate mortality in 
a second cohort of the Baltimore plant (Ex. 31-22-11). The Hayes cohort 
was composed of 1,803 hourly and 298 salaried workers newly employed 
between January 1, 1945 and December 31, 1974. Gibb excluded 734 
workers who began work prior to August 1, 1950 and included 990 workers 
employed after August 1, 1950 who worked less than 90 days, resulting 
in a cohort of 2,357 males followed for the period August 1, 1950 
through December 31, 1992. Fifty-one percent (1,205) of the cohort was 
white; 36% (848) nonwhite. Race was unknown for 13% (304) of the 
cohort. The plant closed in 1985.
    Deaths were coded according to the 8th revision of the 
International Classification of Diseases. Person years of observation 
were calculated from the beginning of employment until death or 
December 31, 1992, whichever came earlier. Smoking data (yes/no) were 
available for 2,137 (93.3%) of the cohort from company records.
    Between 1950 and 1985, approximately 70,000 measurements of 
airborne Cr(VI) were collected utilizing several different sampling 
methods. The program of routine air sampling for Cr(VI) was initiated 
to "characterize 'typical/usual exposures' of workers" (Ex. 31-22-11, 
p. 117). Area samples were collected during the earlier time periods, 
while both area and personal samples were collected starting in 1977. 
Exposure estimates were derived from the area sampling systems and were 
adjusted to "an equivalent personal exposure estimate using job-
specific ratios of the mean area and personal sampling exposure 
estimates for the period 1978-1985 * * *" (Ex. 31-22-11, p. 117). 
According to the author, comparison of the area and personal samples 
showed "no significant differences" for about two-thirds of the job 
titles. For several job titles with a "significant point source of 
contamination" the area sampling methods "significantly 
underestimated" personal exposure estimates and were adjusted "by the 
ratio of the two" (Ex. 31-22-11, p. 118).
    A job exposure matrix (JEM) was constructed, where air sampling 
data were available, containing annual average exposure for each job 
title. Data could not be located for the periods 1950-1956 and 1960-
1961. Exposures were modeled for the missing data using the ratio of 
the measured exposure for a job title to the average of all measured 
job titles in the same department. For the time periods where 
"extensive" data were missing, a simple straight line interpolation 
between years with known exposures was employed.
    To estimate airborne Cr(III) concentrations, 72 composite dust 
samples were collected at or near the fixed site air monitoring 
stations about three years after the facility closed. The dust samples 
were analyzed for Cr(VI) content using ion chromatography. Cr(III) 
content was determined through inductively coupled plasma spectroscopic 
analysis of the residue. The Cr(III):Cr(VI) ratio was calculated for 
each area corresponding to the air sampling zones and the measured 
Cr(VI) air concentration adjusted based on this ratio. Worker exposures 
were calculated for each job title and weighted by the fraction of time 
spent in each air-monitoring zone. The Cr(III):Cr(VI) ratio was derived 
in this manner for each job title based on the distribution of time 
spent in exposure zones in 1978. Cr(VI) exposures in the JEM were 
multiplied by this ratio to estimate Cr(III) exposures.
    Information on smoking was collected at the time of hire for 
approximately 90% of the cohort. Of the 122 lung cancer cases, 116 were 
smokers and four were non smokers at the time of hire. Smoking status 
was unknown for two lung cancer cases. As discussed below, these data 
were used by the study authors to adjust for smoking in their 
proportional hazards regression models used to determine whether lung 
cancer mortality in the worker cohort increased with increasing cumulative
Cr(VI) exposure.
    A total of 855 observed deaths (472 white; 323 nonwhite and 60 race 
unknown) were reported. SMRs were calculated using U.S. rates for 
overall mortality. Maryland rates (the state in which the plant was 
located) were used to analyze lung cancer mortality in order to better 
account for regional differences in disease fatality. SMRs were not 
adjusted for smoking. In the public hearing, Dr. Gibb explained that it 
was more appropriate to adjust for smoking in the proportional hazards 
models than in the SMRs, because the analyst must make more assumptions 
to adjust the SMRs for smoking than to adjust the regression model (Tr. 
124).
    A statistically significant lung cancer SMR, based on the national 
rate, was found for whites (O=71; SMR=186; 95% CI: 145-234); nonwhites 
(O=47; SMR=188; 95% CI: 138-251) and the total cohort (O=122; SMR=180; 
95% CI: 149-214). The ratio of observed to expected lung cancer deaths 
(O/E) for the entire cohort stratified by race and cumulative exposure 
quartile were computed. Cumulative exposure was lagged five years (only 
exposure occurring five years before a given age was counted). The cut 
point for the quartiles divided the cohort into four equal groups based 
upon their cumulative exposure at the end of their working history (0-
0.00149 mgCrO\3\/m3-yr; 0.0015-0.0089 mgCrO3/m\3\-yr; 0.009-
0.0769 mgCrO3/m\3\-yr; and 0.077-5.25 mgCrO3/
m\3\-yr). For whites, the relative risk of lung cancer was 
significantly elevated for the second through fourth exposure quartiles 
with O/E values of 0.8, 2.1, 2.1 and 1.7 for the four quartiles, 
respectively. For nonwhites, the O/E values by exposure quartiles were 
1.1, 0.9, 1.2 and 2.9, respectively. Only the highest exposure quartile 
was significantly elevated. For the total cohort, a significant 
exposure-response trend was observed such that lung cancer mortality 
increased with increasing cumulative Cr(VI) exposure.
    Proportional hazards models were used to assess the relationship 
between chromium exposure and the risk of lung cancer. The lowest 
exposure quartile was used as the reference group. The median exposure 
in each quartile was used as the measure of cumulative Cr(VI) exposure. 
When smoking status was included in the model, relative lung cancer 
risks of 1.83, 2.48 and 3.32 for the second, third and fourth exposure 
quartiles respectively were estimated. Smoking, Cr(III) exposure, and 
work duration were also significant predictors of lung cancer risk in 
the model.
    The analysis attempted to separate the effects into two 
multivariate proportionate hazards models (one model incorporated the 
log of cumulative Cr(VI) exposure, the log of cumulative Cr(III) 
exposure and smoking; the second incorporated the log of cumulative 
Cr(VI), work duration and smoking). In either regression model, lung 
cancer mortality remained significantly associated (p <  .05) with 
cumulative Cr(VI) exposure even after controlling for the combination 
of smoking and Cr(III) exposure or the combination of smoking and work 
duration. On the other hand, lung cancer mortality was not 
significantly associated with cumulative Cr(III) or work duration in 
the multivariate analysis indicating lung cancer risk was more strongly 
correlated with cumulative Cr(VI) exposure than the other variables.
    Exponent, as part of a larger submission from the Chrome Coalition, 
submitted comments on the Gibb paper prior to the publication of the 
proposed rule. These comments asked that OSHA review methodological 
issues believed by Exponent to impact upon the usefulness of the Gibb 
data in a risk assessment analysis. While Exponent states that the Gibb 
study offers data that "are substantially better for cancer risk than 
the Mancuso study * * * they believe that further scrutiny of some of 
the methods and analytical procedures is necessary (Ex. 31-18-15-1, p. 
5).
    The issues raised by Exponent and the Chrome Coalition (Ex. 31-18-
14) concerning the Gibb paper are: selection of the appropriate 
reference population for compilation of expected numbers for use in the 
SMR analysis; inclusion of short term workers (<  1 year); expansion of 
the number of exposure groupings to evaluate dose response trends; 
analyzing dose response by peak JEM exposure levels; analyzing dose-
response at exposures above and below the current PEL and calculating 
smoking-adjusted SMRs for use in dose-response assessments. Exponent 
obtained the original data from the Gibb study. The data were 
reanalyzed to address the issues cited above. Exponent's findings are 
presented in Exhibit 31-18-15-1 and are discussed below.
    Exponent suggested that Gibb's use of U.S. and Maryland mortality 
rates for developing expectations for the SMR analysis was 
inappropriate. It suggested that Baltimore city mortality rates would 
have been the appropriate standard to select since those mortality 
rates would more accurately reflect the mortality experience of those 
who worked at the plant. Exponent reran the SMR analysis to compare the 
SMR values reported by Gibb (U.S. mortality rates for SMR analysis) 
with the results of an SMR analysis using Maryland mortality rates and 
Baltimore mortality rates. Gibb reported a lung cancer SMR of 1.86 (95% 
CI: 1.45-2.34) for white males based upon 71 lung cancer deaths using 
U.S. mortality rates. Reanalysis of the data produced a lung cancer SMR 
of 1.85 (95% CI: 1.44-2.33) for white males based on U.S. mortality 
rates, roughly the same value obtained by Gibb. When Maryland and 
Baltimore rates are used, the SMR drops to 1.70 and 1.25 respectively.
    Exponent suggested conducting sensitivity analysis that excludes 
short-term workers (defined as those with one year of employment) since 
the epidemiologic literature suggests that the mortality of short-term 
workers is different than long-term workers. Short-term workers in the 
Gibb study comprise 65% of the cohort and 54% of the lung cancers. The 
Coalition also suggested that data pertaining to short-term employees' 
information are of "questionable usefulness for assessing the 
increased cancer risk from chronic occupational exposure to Cr(VI)" 
(Ex. 31-18-15-1, p. 5).
    Lung cancer SMRs were calculated for those who worked for less than 
one year and for those who worked one year or more. Exponent defined 
short-term workers as those who worked less than one year "because it 
is consistent with the inclusion criteria used by others studying 
chromate chemical production worker cohorts" (Ex. 31-18-15-1, p. 12). 
Exponent also suggested that Gibb's breakdown of exposure by quartile 
was not the most "appropriate" way of assessing dose-response since 
cumulative Cr(VI) exposures remained near zero until the 50th to 60th 
percentile, "so there was no real distinction between the first two 
quartiles * * * (Ex. 31-18-15-1, p. 24). They also suggested that 
combining "all workers together at the 75th quartile * * * does not 
properly account for the heterogeneity of exposure in this group" (Ex. 
31-18-15-1, p. 24). The Exponent reanalysis used six cumulative 
exposure levels of Cr(VI) compared with the four cumulative exposure 
levels of Cr(VI) in the Gibb analysis. The lower levels of exposure 
were combined and "more homogeneous" categories were developed for 
the higher exposure levels.
    Using these re-groupings and excluding workers with less than one 
year of employment, Exponent reported that the highest SMRs are seen in 
the highest exposure group (1.5-< 5.25 mg CrO3/m\3\-years) for both white 
and nonwhite, based on either the Maryland or the Baltimore mortality rates.
The authors did not find "that the inclusion of short-term workers had a 
significant impact on the results, especially if Baltimore rates are used 
in the SMR calculations' (Ex. 31-18-15-1, p. 28).
    Analysis of length of employment and "peak" (i.e., highest 
recorded mean annual) exposure level to Cr(VI) was conducted. Exponent 
reported that approximately 50% of the cohort had "only very low" 
peak exposure levels (<7.2 [mu]g CrO3/m\3\ or approximately 
3.6 [mu]g/m\3\ of Cr(VI)). The majority of the short-term workers had 
peak exposures of <100 [mu]g CrO3/m\3\. There were five peak 
Cr(VI) exposure levels (<7.2 [mu]g CrO3/m\3\; 7.2-<19.3 
[mu]g CrO3/m\3\; 19.3-<48.0 [mu]g CrO3/m\3\; 
48.0-<105 [mu]g CrO3/m\3\; 105-<182 [mu]g CrO3/
m\3\; and 182-<806 [mu]g CrO3/m\3\) included in the 
analyses. Overall, the lung cancer SMRs for the entire cohort grouped 
according to the six peak exposure categories were slightly higher 
using Maryland reference rates compared to Baltimore reference rates.
    The Exponent analysis of workers who were ever exposed above the 
current PEL versus those never exposed above the current PEL produced 
slightly higher SMRs for those ever exposed, with the SMRs higher using 
the Maryland standard rather than the Baltimore standard. The only 
statistically significant result was for all lung cancer deaths 
combined.
    Assessment was made of the potential impact of smoking on the lung 
cancer SMRs since Gibb did not adjust the SMRs for smoking. Exponent 
stated that the smoking-adjusted SMRs are more appropriate for use in 
the risk assessment than the unadjusted SMRs. It should be noted that 
smoking adjusted SMRs could not be calculated using Baltimore reference 
rates. As noted by the authors, the smoking adjusted SMRs produced 
using Maryland reference rates are, by exposure, "reasonably 
consistent with the Baltimore-referenced SMRs" (Ex. 31-18-15-1, p. 
41).
    Gibb et al. included workers regardless of duration of employment, 
and the cohort was heavily weighted by those individuals who worked 
less than 90 days. In an attempt to clarify this issue, Exponent 
produced analyses of short-term workers, particularly with respect to 
exposures. Exponent redefined short-term workers as those who worked 
less than one year, to be consistent with the definition used in other 
studies of chromate producers. OSHA finds this reanalysis excluding 
short-term workers to be useful. It suggests that including cohort 
workers employed less than one year did not substantively alter the 
conclusions of Gibb et al. with regard to the association between 
Cr(VI) exposure and lung cancer mortality. It should be noted that in 
the Hayes study of the Baltimore plant, the cohort is defined as anyone 
who worked 90 days or more.
    Hayes et al. used Baltimore mortality rates while Gibb et al. used 
U.S. mortality rates to calculate expectations for overall SMRs. To 
calculate expectations for the analysis of lung cancer mortality and 
exposure, Gibb et al. used Maryland state mortality rates. The SMR 
analyses provided by Exponent using both Maryland and Baltimore rates 
are useful. The data showed that using Baltimore rates raised the 
expected number of lung cancer deaths and, thus, lowered the SMRs. 
However, there remained a statistically significant increase in lung 
cancer risk among the exposed workers and a significant upward trend 
with cumulative Cr(VI) exposure. The comparison group should be as 
similar as possible with respect to all other factors that may be 
related to the disease except the determinant under study. Since the 
largest portion of the cohort (45%) died in the city of Baltimore, and 
even those whose deaths occurred outside of Baltimore (16%) most likely 
lived in proximity to the city, the use of Baltimore mortality rates as 
an external reference population is preferable.
    Gibb's selection of the cut points for the exposure quartiles was 
accomplished by dividing the workers in the cohort into four equal 
groups based on their cumulative exposure at the end of their working 
history. Using the same method but excluding the short-term workers 
would have resulted in slightly different cumulative exposure 
quartiles. Exponent expressed a preference for a six-tiered exposure 
grouping. The impact of using different exposure groupings is further 
discussed in section VI.C of the quantitative risk assessment.
    The exposure matrix of Gibb et al. utilizes an unusually high-
quality set of industrial hygiene data. Over 70,000 samples taken to 
characterize the "typical/usual" working environment is more 
extensive industrial hygiene data then is commonly available for most 
exposure assessments. However, there are several unresolved issues 
regarding the exposure assessment, including the impact of the 
different industrial hygiene sampling techniques used over the sampling 
time frame, how the use of different sampling techniques was taken into 
account in developing the exposure assessment and the use of area vs. 
personal samples.
    Exponent and the Chrome Coalition also suggested that the SMRs 
should have been adjusted for smoking. According to Exponent, smoking 
adjusted SMRs based upon the Maryland mortality rates produced SMRs 
similar to the SMRs obtained using Baltimore mortality rates (Ex. 31-
18-15-1). The accuracy of the smoking data is questionable since it 
represents information obtained at the time of hire. Hayes abstracted 
the smoking data from the plant medical records, but "found it not to 
be of sufficient quality to allow analysis." One advantage to using 
the Baltimore mortality data may be to better control for the potential 
confounding of smoking.
    The Gibb study is one of the better cohort mortality studies of 
workers in the chromium production industry. The quality of the 
available industrial hygiene data and its characterization as 
"typical/usual" makes the Gibb study particularly useful for risk 
assessment.

b. Cohort Studies of the Painesville Facility. The Ohio Department of 
Health conducted epidemiological and environmental studies at a plant 
in Painesville that manufactured sodium bichromate from chromite ore. 
Mancuso and Hueper (Ex. 7-12) reported an excess of respiratory cancer 
among chromate workers when compared to the county in which the plant 
was located. Among the 33 deaths in males who had worked at the plant 
for a minimum of one year, 18.2% were from respiratory cancer. In 
contrast, the expected frequency of respiratory cancer among males in 
the county in which the plant was located was 1.2%. Although the 
authors did not include a formal statistical comparison, the lung 
cancer mortality rate among the exposed workers would be significantly 
greater than the county rate.
    Mancuso (Ex. 7-11) updated his 1951 study of 332 chromate 
production workers employed during the period 1931-1937. Age adjusted 
mortality rates were calculated by the direct method using the 
distribution of person years by age group for the total chromate 
population as the standard. Vital status follow-up through 1974 found 
173 deaths. Of the 66 cancer deaths, 41 (62.1%) were lung cancers. A 
cluster of lung cancer deaths was observed in workers with 27-36 years 
since first employment.
    Mancuso used industrial hygiene data collected in 1949 to calculate 
weighted average exposures to water-soluble (presumed to be Cr(VI)), 
insoluble (presumed to be principally Cr(III)) and
total chromium (Ex. 7-98). The age-adjusted lung cancer death rate 
increased from 144.6 (based upon two deaths) to 649.6 (based upon 14 
deaths) per 100,000 in five exposure categories ranging from a low of 
0.25-0.49 to a high of 4.0+ mg/m\3\-years for the insoluble Cr(III) 
exposures. For exposure to soluble Cr(VI), the age adjusted lung cancer 
rates ranged from 80.2 (based upon three deaths) to 998.7 (based upon 
12 deaths) in five exposure categories ranging from < 0.25 to 2.0+ mg/
m\3\-years. For total chromium, the age-adjusted death rates ranged 
from 225.7 (based upon three deaths) to 741.5 (based upon 16 deaths) 
for exposures ranging from 0.50-0.99 mg/m\3\-years to 6.0+ mg/m\3\-
years.
    Age-adjusted lung cancer death rates also were calculated by 
classifying workers by the levels of insoluble Cr(III) and total 
chromium exposure. From the data presented, it appears that for a fixed 
level of insoluble Cr(III), the lung cancer risk appears to increase as 
the total chromium increases (Ex. 7-11).
    Mancuso (Ex. 23) updated the 1975 study. As of December 31, 1993, 
283 (85%) cohort members had died and 49 could not be found. Of the 102 
cancer deaths, 66 were lung cancers. The age-adjusted lung cancer death 
rate per 100,000 ranged from 187.9 (based upon four deaths) to 1,254.1 
(based upon 15 deaths) for insoluble Cr(III) exposure categories 
ranging from 0.25-0.49 to 4.00-5.00 mg/m\3\ years. For the highest 
exposure to insoluble Cr(III) (6.00+ mg/m\3\ years) the age-adjusted 
lung cancer death rate per 100,000 fell slightly to 1,045.5 based upon 
seven deaths.
    The age-adjusted lung cancer death rate per 100,000 ranged from 
99.7 (based upon five deaths) to 2,848.3 (based upon two deaths) for 
soluble Cr(VI) exposure categories ranging from < 0.25 to 4.00+ mg/m\3\ 
years. For total chromium, the age-adjusted lung cancer death rate per 
100,000 ranged from 64.7 (based upon two deaths) to 1,106.7 (based upon 
21 deaths) for exposure categories ranging from < 0.50 to 6.00+ mg/m\3\ 
years.
    To investigate whether the increase in the lung cancer death rate 
was due to one form of chromium compound (presumed insoluble Cr(III) or 
soluble Cr(VI)), age-adjusted lung cancer mortality rates were 
calculated by classifying workers by the levels of exposure to 
insoluble Cr(III) and total chromium. For a fixed level of insoluble 
Cr(III), the lung cancer rate appears to increase as the total chromium 
increases for each of the six total chromium exposure categories, 
except for the 1.00-1.99 mg/m\3\-years category. For the fixed exposure 
categories for total chromium, increasing exposures to levels of 
insoluble Cr(III) showed an increased age-adjusted death rate from lung 
cancer in three of the six total chromium exposure categories.
    For a fixed level of soluble Cr(VI), the lung cancer death rate 
increased as total chromium categories of exposure increased for three 
of the six gradients of soluble Cr(VI). For the fixed exposure 
categories of total chromium, the increasing exposure to specific 
levels of soluble Cr(VI) led to an increase in two of the six total 
chromium exposure categories. Mancuso concluded that the relationship 
of lung cancer is not confined solely to either soluble or insoluble 
chromium. Unfortunately, it is difficult to attribute these findings 
specifically to Cr(III) [as insoluble chromium] and Cr(VI) [as soluble 
chromium] since it is likely that some slightly soluble and insoluble 
Cr(VI) as well as Cr(III) contributed to the insoluble chromium 
measurement.
    Luippold et al. conducted a retrospective cohort study of 493 
former employees of the chromate production plant in Painesville, Ohio 
(Ex. 31-18-4). This Painesville cohort does not overlap with the 
Mancuso cohort and is defined as employees hired beginning in 1940 who 
worked for a minimum of one year at Painesville and did not work at any 
other facility owned by the same company that used or produced Cr(VI). 
An exception to the last criterion was the inclusion of workers who 
subsequently were employed at a company plant in North Carolina (number 
not provided). Four cohort members were identified as female. The 
cohort was followed for the period January 1, 1941 through December 31, 
1997. Thirty-two percent of the cohort worked for 10 or more years.
    Information on potential confounders was limited. Smoking status 
(yes/no) was available for only 35% of the cohort from surveys 
administered between 1960 and 1965 or from employee medical files. For 
those employees where smoking data were available, 78% were smokers 
(responded yes on at least one survey or were identified as smokers 
from the medical file). Information on race also was limited, the death 
certificate being the primary source of information.
    Results of the vital status follow-up were: 303 deaths; 132 
presumed alive and 47 vital status unknown. Deaths were coded to the 
9th revision of the International Classification of Diseases. Cause of 
death could not be located for two decedents. For five decedents the 
cause of death was only available from data collected by Mancuso and 
was recoded from the 7th to the 9th revision of the ICD. There were no 
lung cancer deaths among the five recoded deaths.
    SMRs were calculated based upon two reference populations: The U.S. 
(white males) and the state of Ohio (white males). Lung cancer SMRs 
stratified by year of hire, duration of exposure, time since first 
employment and cumulative exposure group also were calculated.
    Proctor et al. analyzed airborne Cr(VI) levels throughout the 
facility for the years 1943 to 1971 (the plant closed April 1972) from 
800 area air sampling measurements from 21 industrial hygiene surveys 
(Ex. 35-61). A job exposure matrix (JEM) was constructed for 22 
exposure areas for each month of plant operation. Gaps in the matrix 
were completed by computing the arithmetic mean concentration from area 
sampling data, averaged by exposure area over three time periods (1940-
1949; 1950-1959 and 1960-1971) which coincided with process changes at 
the plant (Ex. 31-18-1)
    The production of water-soluble sodium chromate was the primary 
operation at the Painesville plant. It involved a high lime roasting 
process that produced a water insoluble Cr(VI) residue (calcium 
chromate) as byproduct that was transported in open conveyors and 
likely contributed to worker exposure until the conveyors were covered 
during plant renovations in 1949. The average airborne soluble Cr(VI) 
from industrial hygiene surveys in 1943 and 1948 was 0.72 mg/m\3\ with 
considerable variability among departments. During these surveys, the 
authors believe the reported levels may have underestimated total 
Cr(VI) exposure by 20 percent or less for some workers due to the 
presence of insoluble Cr(VI) dust.
    Reductions in Cr(VI) levels over time coincided with improvements 
in the chromate production process. Industrial hygiene surveys over the 
period from 1957 to 1964 revealed average Cr(VI) levels of 270 [mu]g/
m\3\. Another series of plant renovations in the early 1960s lowered 
average Cr(VI) levels to 39 [mu]g/m\3\ over the period from 1965 to 
1972. The highest Cr(VI) concentrations generally occurred in the 
shipping, lime and ash, and filtering operations while the locker 
rooms, laboratory, maintenance shop and outdoor raw liquor storage 
areas had the lowest Cr(VI) levels.
    The average cumulative Cr(VI) exposure (mg/m\3\-yrs) for the cohort 
was 1.58 mg/m\3\-yrs and ranged from 0.006 to 27.8 mg/m\3\-yrs. For 
those who died from lung cancer, the average Cr(VI) exposure was 3.28 
mg/m\3\-yrs and ranged from 0.06 to 27.8 mg/m\3\-yrs.
According to the authors, 60% of the cohort accumulated an estimated 
Cr(VI) exposure of 1.00 mg/m\3\-yrs or less.
    Sixty-three per cent of the study cohort was reported as deceased 
at the end of the follow-up period (December 31, 1997). There was a 
statistically significant increase for the all causes of death category 
based on both the national and Ohio state standard mortality rates 
(national: O=303; E=225.6; SMR=134; 95% CI: 120-150; state: O=303; 
E=235; SMR=129; 95% CI: 115-144). Fifty-three of the 90 cancer deaths 
were cancers of the respiratory system with 51 coded as lung cancer. 
The SMR for lung cancer is statistically significant using both 
reference populations (national O= 51; E=19; SMR 268; 95% CI: 200-352; 
state O=51; E=21.2; SMR 241; 95% CI: 180-317).
    SMRs also were calculated by year of hire, duration of employment, 
time since first employment and cumulative Cr(VI) exposure, mg/m\3\-
years. The highest lung cancer SMRs were for those hired during the 
earliest time periods. For the period 1940-1949, the lung cancer SMR 
was 326 (O=30; E=9.2; 95% CI: 220-465); for 1950-1959, the lung cancer 
SMR was 275 (O=15; E=5.5; 95% CI: 154-454). For the period 1960-1971, 
the lung cancer SMR was just under 100 based upon six deaths with 6.5 
expected.
    Lung cancer SMRs based upon duration of employment (years) 
increased as duration of employment increased. For those with one to 
four years of employment, the lung cancer SMR was 137 based upon nine 
deaths (E=6.6; 95% CI: 62-260); for five to nine years of employment, 
the lung cancer SMR was 160 (O=8; E=5.0; 95% CI: 69-314). For those 
with 10-19 years of employment, the lung cancer SMR was 169 (O=7; 
E=4.1; 95% CI: 68-349), and for those with 20 or more years of 
employment, the lung cancer SMR was 497 (O=27; E=5.4; 95% CI: 328-723).
    Analyses of cumulative Cr(VI) exposure found the lung cancer SMR 
(based upon the Ohio standard) in the highest exposure group (2.70-
27.80 mg/m\3\-yrs) was 463 (O=20; E=4.3; 95% CI: 183-398). In the 1.05-
2.69 mg/m\3\-yrs cumulative exposure group, the lung cancer SMR was 365 
based upon 16 deaths (E=4.4; 95% CI: 208-592). For the cumulative 
exposure groups 0.49-1.04, 0.20-0.48 and 0.00-0.19, the lung cancer 
SMRs were 91 (O=4; E=4.4; 95% CI: 25-234; 184 (O=8; E=4.4; 95% CI: 79-
362) and 67 (O=3; E=4.5; 95% CI: 14-196). A test for trend showed a 
strong relationship between lung cancer mortality and cumulative Cr(VI) 
exposure (p=0.00002). The authors claim that the SMRs are also 
consistent with a threshold effect since there was no statistically 
significant trend for excess lung cancer mortality with cumulative 
Cr(VI) exposures less than about 1 mg/m\3\-yrs. The issue of whether 
the cumulative Cr(VI) exposure-lung cancer response is best represented 
by a threshold effect is discussed further in preamble section VI on 
the quantitative risk assessment.
    The Painesville cohort is small (482 employees). Excluded from the 
cohort were six employees who worked at other chromate plants after 
Painesville closed. However, exceptions were made for employees who 
subsequently worked at the company's North Carolina plant (number not 
provided) because exposure data were available from the North Carolina 
plant. Subsequent exposure to Cr(VI) by other terminated employees is 
unknown and not taken into account by the investigators. Therefore, the 
extent of the bias introduced is unknown.
    The 10% lost to follow-up (47 employees) in a cohort of this size 
is striking. Four of the forty-seven had "substantial" follow-up that 
ended in 1997 just before the end date of the study. For the remaining 
43, most were lost in the 1950s and 1960s (most is not defined). Since 
person-years are truncated at the time individuals are lost to follow 
up, the potential implication of lost person years could impact the 
width of the confidence intervals.
    The authors used U.S. and Ohio mortality rates for the standards to 
compute the expectations for the SMRs, stating that the use of Ohio 
rates minimizes bias that could occur from regional differences in 
mortality. It is unclear why county rates were not used to address the 
differences in regional mortality.
c. Other Cohort Studies. The first study of cancer of the respiratory 
system in the U.S. chromate producing industry was reported by Machle 
and Gregorius (Ex. 7-2). The study involved a total of 11,000 person-
years of observation between 1933 and 1947. There were 193 deaths; 42 
were due to cancer of the respiratory system. The proportion of 
respiratory cancer deaths among chromate workers was compared with 
proportions of respiratory cancer deaths among Metropolitan Life 
Insurance industrial policyholders. A non-significant excess 
respiratory cancer among chromate production workers was found. No 
attempt was made to control for confounding factors (e.g., age). While 
some exposure data are presented, the authors state that one cannot 
associate tumor rates with tasks (and hence specific exposures) because 
of "shifting of personnel" and the lack of work history records.
    Baetjer reported the results of a case-control study based upon 
records of two Baltimore hospitals (Ex. 7-7). A history of working with 
chromates was determined from these hospital records and the proportion 
of lung cancer cases determined to have been exposed to chromates was 
compared with the proportion of controls exposed. Of the lung cancer 
cases, 3.4% had worked in a chromate manufacturing plant, while none of 
the controls had such a history recorded in the medical record. The 
results were statistically significant and Baetjer concluded that the 
data confirmed the conclusions reached by Machle and Gregorius that 
"the number of deaths due to cancer of the lung and bronchi is greater 
in the chromate-producing industry than would normally be expected" 
(Ex. 7-7, p. 516).
    As a part of a larger study carried out by the U.S. Public Health 
Service, the morbidity and mortality of male workers in seven U.S. 
chromate manufacturing plants during the period 1940-1950 was reported 
(Exs. 7-1; 7-3). Nearly 29 times as many deaths from respiratory cancer 
(excluding larynx) were found among workers in the chromate industry 
when compared to mortality rates for the total U.S. for the period 
1940-1948. The lung cancer risk was higher at the younger ages (a 40-
fold risk at ages 15-45; a 30-fold risk at ages 45-54 and a 20-fold 
risk at ages 55-74). Analysis of respiratory cancer deaths (excluding 
larynx) by race showed an observed to expected ratio of 14.29 for white 
males and 80 for nonwhite males.
    Taylor conducted a mortality study in a cohort of 1,212 chromate 
workers followed over a 24 year (1937-1960) period (Ex. 7-5). The 
workers were from three chromate plants that included approximately 70% 
of the total population of U.S. chromate workers in 1937. In addition, 
the plants had been in continuous operation for the study period 
(January 1, 1937 to December 31, 1960). The cohort was followed 
utilizing records of Old Age and Survivors Disability Insurance 
(OASDI). Results were reported both in terms of SMRs and conditional 
probabilities of survival to various ages comparing the mortality 
experience of chromate workers to the U.S. civilian male population. No 
measures of chromate exposure were reported although results are 
provided in terms of duration of employment. Taylor concluded that not 
only was there an excess in mortality from respiratory cancer, but from 
other causes as well, especially as duration of employment increased.
    In a reanalysis of Taylor's data, Enterline excluded those workers 
born prior to 1889 and analyzed the data by follow-up period using U.S. 
rates (Ex. 7-4). The SMR for respiratory cancer for all time periods 
showed a nine-fold excess (O=69 deaths; E=7.3). Respiratory cancer 
deaths comprised 28% of all deaths. Two of the respiratory cancer 
deaths were malignant neoplasms of the maxillary sinuses, a number 
according to Enterline, "greatly in excess of that expected based on 
the experience of the U.S. male population." Also slightly elevated 
were cancers of the digestive organs (O=16; E=10.4) and non-malignant 
respiratory disease (O=13; E=8.9).
    Pastides et al. conducted a cohort study of workers at a North 
Carolina chromium chemical production facility (Ex. 7-93). Opened in 
1971, this facility is the largest chromium chemical production 
facility in the United States. A low-lime process was used since the 
plant began operation. Three hundred and ninety eight workers employed 
for a minimum of one year between September 4, 1971 and December 31, 
1989 comprised the study cohort. A self-administered employee 
questionnaire was used to collect data concerning medical history, 
smoking, plant work history, previous employment and exposure to other 
potential chemical hazards. Personal air monitoring results for Cr(VI) 
were available from company records for the period February 1974 
through April 1989 for 352 of the 398 cohort members. A job matrix 
utilizing exposure area and calendar year was devised. The exposure 
means from the matrix were linked to each employee's work history to 
produce the individual exposure estimates by multiplying the mean 
Cr(VI) value from the matrix by the duration (time) in a particular 
exposure area (job). Annual values were summed to estimate total 
cumulative exposure.
    Personal air monitoring indicated that TWA Cr(VI) air 
concentrations were generally very low. Roughly half the samples were 
less than 1 [mu]g/m3, about 75 percent were below 3 [mu]g/
m3, and 96 percent were below 25 [mu]g/m3. The 
average worker's age was 42 years and mean duration of employment was 
9.5 years. Two thirds of the workers had accumulated less than 0.01 
[mu]g/m3-yr cumulative Cr(VI) exposure. SMRs were computed 
using National, State (not reported) and county mortality rates (eight 
adjoining North Carolina counties, including the county in which the 
plant is located). Two of the 17 recorded deaths in the cohort were 
from lung cancers. The SMRs for lung cancer were 127 (95% CI: 22-398) 
and 97 (95% CI: 17-306) based on U.S. and North Carolina county 
mortality rates, respectively. The North Carolina cohort is still 
relatively young and not enough time has elapsed to reach any 
conclusions regarding lung cancer risk and Cr(VI) exposure.
    In 2005, Luippold et al. published a study of mortality among two 
cohorts of chromate production workers with low exposures (Ex. 47-24-
2). Luippold et al. studied a total of 617 workers with at least one 
year of employment, including 430 at the North Carolina plant studied 
by Pastides et al. (1994) ("Plant 1") and 187 hired after the 1980 
institution of exposure-reducing process and work practice changes at a 
second U.S. plant ("Plant 2"). A high-lime process was never used at 
Plant 1, and workers drawn from Plant 2 were hired after the 
institution of a low lime process, so that exposures to calcium 
chromate in both cohorts were likely minimal. Personal air-monitoring 
measures available from 1974 to 1988 for the first plant and from 1981 
to 1998 for the second plant indicated that exposure levels at both 
plants were low, with overall geometric mean concentrations below 1.5 
[mu]g/m3 and area-specific average personal air sampling 
values not exceeding 10 [mu]g/m3 for most years (Ex. 47-24-
2, p. 383).
    Workers were followed through 1998. By the end of follow-up, which 
lasted an average of 20.1 years for workers at Plant 1 and 10.1 years 
at Plant 2, 27 cohort members (4%) were deceased. There was a 41% 
deficit in all-cause mortality when compared to all-cause mortality 
from age-specific state reference rates, suggesting a strong healthy 
worker effect. Lung cancer was 16% lower than expected based on three 
observed vs. 3.59 expected cases, also using age-specific state 
reference rates (Ex. 47-24-2, p. 383). The authors stated that "[t]he 
absence of an elevated lung cancer risk may be a favorable reflection 
of the postchange environment", but cautioned that longer follow-up 
allowing an appropriate latency for the entire cohort would be required 
to confirm this conclusion (Ex. 47-24-2, p. 381). OSHA received several 
written testimony regarding this cohort during the post-hearing comment 
period. These are discussed in section VI.B.7 on the quantitative risk 
assessment.
    A study of four chromate producing facilities in New Jersey was 
reported by Rosenman (Ex. 35-104). A total of 3,408 individuals were 
identified from the four facilities over different time periods (plant 
A from 1951-1954; plant B from 1951-1971; plant C from 1937-1964 and 
plant D 1937-1954). No Cr(VI) exposure data was collected for this 
study. Proportionate mortality ratios (PMRs) and proportionate cancer 
mortality ratios (PCMRs), adjusted by race, age, and calendar year, 
were calculated for the three companies (plants A and B are owned by 
one company). Unlike SMRs, PMRs are not based on the expected mortality 
rates in a standardized population but, instead, merely represent the 
proportional distribution of deaths in the cohort relative to the 
general U.S. population. Analyses were done evaluating duration of work 
and latency from first employment.
    Significantly elevated PMRs were seen for lung cancer among white 
males (170 deaths, PMR=1.95; 95% CI: 1.67-2.27) and black males (54 
deaths, PMR=1.88; 95% CI: 1.41-2.45). PMRs were also significantly 
elevated (regardless of race) for those who worked 1-10, 11-20 and >20 
years and consistently higher for white and black workers 11-20 years 
and >20 years since first hire. The results were less consistent for 
those with 10 or fewer years since first hire.
    Bidstrup and Case reported the mortality experience of 723 workers 
at three chromate producing factories in Great Britain (Ex. 7-20). Lung 
cancer mortality was 3.6 times that expected (O=12; E=3.3) for England 
and Wales. Alderson et al. conducted a follow-up of workers from the 
three plants in the U.K. (Bolton, Rutherglen and Eaglescliffe) 
originally studied by Bidstrup (Ex. 7-22). Until the late 1950s, all 
three plants operated a "high-lime" process. This process potentially 
produced significant quantities of calcium chromate as a by-product as 
well as the intended sodium dichromate. Process changes occurred during 
the 1940s and 1950s. The major change, according to the author, was the 
introduction of the "no-lime" process, which eliminated unwanted 
production of calcium chromate. The no-lime process was introduced at 
Eaglescliffe 1957-1959 and by 1961 all production at the plant was by 
this process. Rutherglen operated a low-lime process from 1957/1959 
until it closed in 1967. Bolton never changed to the low lime process. 
The plant closed in 1966. Subjects were eligible for entry into the 
study if they had received an X-ray examination at work and had been 
employed for a minimum of one year between 1948 and 1977. Of the 3,898 
workers enumerated at the three plants, 2,715 met the cohort entrance 
criteria, (alive: 1,999; deceased: 602; emigrated: 35; and lost to 
follow-up: 79). Those lost to follow-up were not included in the 
analyses. Eaglescliffe contributed the greatest number of subjects to 
the study (1,418). Rutherglen contributed the largest number of total 
deaths (369, or 61%). Lung cancer comprised the majority of cancer deaths
and was statistically significantly elevated for the entire cohort 
(O=116; E=47.96; SMR= 240; p < 0.001). Two deaths from nasal cancer were
observed, both from Rutherglen.
    SMRs were computed for Eaglescliffe by duration of employment, 
which was defined based upon plant process updates (those who only 
worked before the plant modification, those who worked both before and 
after the modifications, or those who worked only after the 
modifications were completed). Of the 179 deaths at the Eaglescliffe 
plant, 40 are in the pre-change group; 129 in the pre-/post-change and 
10 in the post-change. A total of 36 lung cancer deaths occurred at the 
plant, in the pre-change group O=7; E=2.3; SMR=303; in the pre-/post-
change group O=27; E=13; SMR=2.03 and in the post-change group O=2; 
E=1.07; SMR=187.
    In an attempt to address several potential confounders, regression 
analysis examined the contributions of various risk factors to lung 
cancer. Duration of employment, duration of follow-up and working 
before or after plant modification appear to be greater risk factors 
for lung cancer, while age at entry or estimated degree of chromate 
exposure had less influence.
    Davies updated the work of Alderson, et al. concerning lung cancer 
in the U.K. chromate producing industry (Ex. 7-99). The study cohort 
included payroll employees who worked a minimum of one year during the 
period January 1, 1950 and June 30, 1976 at any of the three facilities 
(Bolton, Eaglescliffe or Rutherglen). Contract employees were excluded 
unless they later joined the workforce, in which case their contract 
work was taken into account.
    Based upon the date of hire, the workers were assigned to one of 
three groups. The first, or "early" group, consists of workers hired 
prior to January 1945 who are considered long term workers, but do not 
comprise a cohort since those who left or died prior to 1950 are 
excluded. The second group, "pre-change" workers, were hired between 
January 1, 1945 to December 31, 1958 at Rutherglen or to December 31, 
1960 at Eaglescliffe. Bolton employees starting from 1945 are also 
termed pre-change. The cohort of pre-change workers is considered 
incomplete since those leaving 1946-1949 could not be included and 
because of gaps in the later records. For those who started after 1953 
and for all men staying 5+ years, this subcohort of pre-change workers 
is considered complete. The third group, "post-change" workers, 
started after the process changes at Eaglescliffe and Rutherglen became 
fully effective and are considered a "complete" cohort. A "control" 
group of workers from a nearby fertilizer facility, who never worked in 
or near the chromate plant, was assembled.
    A total of 2,607 employees met the cohort entrance criteria. As of 
December 31, 1988, 1,477 were alive, 997 dead, 54 emigrated and 79 
could not be traced (total lost to follow-up: 133). SMRs were 
calculated using the mortality rates for England and Wales and the 
mortality rates for Scotland. Causes of death were ascertained for all 
but three decedents and deaths were coded to the revision of the 
International Classification of Diseases in effect at the time of 
death. Lung cancer in this study is defined as those deaths where the 
underlying cause of death is coded as 162 (carcinoma of the lung) or 
239.1 (lung neoplasms of unspecified nature) in the 9th revision of the 
ICD. Two deaths fell into the latter category. The authors attempted to 
adjust the national mortality rates to allow for differences based upon 
area and social class.
    There were 12 lung cancer deaths at Bolton, 117 at Rutherglen, 75 
at Eaglescliffe and one among staff for a total of 205 lung cancer 
deaths. A statistically significant excess of lung cancer deaths (175 
deaths) among early and pre-change workers is seen at Rutherglen and 
Eaglescliffe for both the adjusted and unadjusted SMRs. For Rutherglen, 
for the early period based upon 68 observed deaths, the adjusted SMR 
was 230 while the unadjusted SMR was 347 (for both SMRs p< 0.001). For 
the 41 pre-change lung cancer deaths at Rutherglen, the adjusted SMR 
was 160 while the unadjusted SMR was 242 (for both SMRs p< 0.001). At 
Eaglescliffe, there were 14 lung cancer deaths in the early period 
resulting in an adjusted SMR of 196 and an unadjusted SMR of 269 (for 
both SMRs p< 0.05). For the pre-change period at Eaglescliffe, the 
adjusted SMR was 195 and the unadjusted was 267 (p< 0.001 for both 
SMRs). At Bolton there is a non-significant excess among pre-change 
men. There are no apparent excesses in the post-change groups, the 
staff groups or in the non-exposed fertilizer group.
    There is a highly significant overall excess of nasal cancers with 
two cases at Eaglescliffe and two cases at Rutherglen (O=4, 
Eadjusted=0.26; SMR=1538). All four men with nasal cancer had more than 
20 years of exposure to chromates.
    Aw reported on two case-control studies conducted at the previously 
studies Eaglescliffe plant (Ex. 245). In 1960, the plant, converted 
from a "high-lime" to a "no-lime" process, reducing the likelihood 
of calcium chromate formation. As of March 1996, 2,672 post-change 
workers had been employed, including 891 office personnel. Of the post-
change plant personnel, 56% had been employed for more than one year. 
Eighteen lung cancer cases were identified among white male post-change 
workers (13 deceased; five alive). Duration of employment for the cases 
ranged from 1.5 to 25 years with a mean of 14.4. Sixteen of the lung 
cancer cases were smokers.
    In the first case-control study reported, the 15 lung cancer cases 
identified up to September 1991 were matched to controls by age and 
hire date (five controls per case). Cases and controls were compared 
based upon their job categories within the plant. The results showed 
that cases were more likely to have worked in the kiln area than the 
controls. Five of the 15 cases had five or more years in the kiln area 
where Cr(VI) exposure occurred vs. six of the 75 controls. A second 
case-control study utilized the 18 lung cancer cases identified in post 
change workers up to March 1996. Five controls per case were matched by 
age (+/-5 years), gender and hire date. Both cases and controls had a 
minimum of one year of employment. A job exposure matrix was being 
constructed that would allow the investigators to "estimate exposure 
to hexavalent chromates for each worker in the study for all the jobs 
done since the start of employment at the site until 1980." Starting 
in 1970 industrial hygiene sampling was performed to determine exposure 
for all jobs at the plant. Cr(VI) exposure levels for the period 
between 1960 and 1969 were being estimated based on the recall of 
employees regarding past working conditions relative to current 
conditions from a questionnaire. The author stated that preliminary 
analysis suggests that the maximum recorded or estimated level of 
exposure to Cr(VI) for the cases was higher than that of the controls. 
However, specific values for the estimated Cr(VI) exposures were not 
reported.
    Korallus et al. conducted a study of 1,140 active and retired 
workers with a minimum of one year of employment between January 1, 
1948 and March 31, 1979 at two German chromate production plants (Ex. 
7-26). Workers employed prior to January 1, 1948 (either active or 
retired) and still alive at that date were also included in the cohort. 
The primary source for determining cause of death was medical
records. Death certificates were used only when medical records could 
not be found. Expected deaths were calculated using the male population 
of North Rhineland-Westphalia. Elevated SMRs for cancer of the 
respiratory system (50 lung cancers and one laryngeal cancer) were seen 
at both plants (O=21; E=10.9; SMR=192 and O=30; E=13.4; SMR=224).
    Korallus et al. reported an update of the study. The cohort 
definition was expanded to include workers with one year of employment 
between January 1, 1948 and December 31, 1987 (Ex. 7-91). One thousand 
four hundred and seventeen workers met the cohort entrance criteria and 
were followed through December 31, 1988. While death certificates were 
used, where possible, to obtain cause of death, a majority of the cause 
of death data was obtained from hospital, surgical and general 
practitioner reports and autopsies because of Germany's data protection 
laws. Smoking data for the cohort were incomplete.
    Process modifications at the two plants eliminated the high-lime 
process by January 1, 1958 at one location and January 1, 1964 at the 
second location. In addition, technical measures were introduced which 
led to reductions in the workplace air concentrations of chromate 
dusts. Cohort members were divided into pre- and post-change cohorts, 
with subcohorts in the pre-change group. SMRs were computed with the 
expected number of deaths derived from the regional mortality rates 
(where the plants are located). One plant had 695 workers (279 in the 
pre-change group and 416 in the post change group). The second plant 
had 722 workers (460 in the pre-change group and 262 in the post-change 
group). A total of 489 deaths were ascertained (225 and 264 deaths). Of 
the cohort members, 6.4% were lost to follow-up.
    Lung cancer is defined as deaths coded 162 in the 9th revision of 
the International Classification of Diseases. There were 32 lung cancer 
deaths at one plant and 43 lung cancer deaths at the second plant. Lung 
cancer SMRs by date of entry (which differ slightly by plant) show 
elevated but declining SMRs for each plant, possibly due to lower 
Cr(VI) exposure as a result of improvements in production process. The 
lung cancer SMR for those hired before 1948 at Plant 1 is statistically 
significant (O=13; SMR=225; 95% CI: 122-382). The overall lung cancer 
SMR for Plant 1 is also statistically significantly elevated based upon 
32 deaths (SMR=175; 95% CI: 120-246). At Plant 2, the only lung cancer 
SMR that is not statistically significant is for those hired after 1963 
(based upon 1 death). Lung cancer SMRs for those hired before 1948 
(O=23; SMR=344; 95% CI: 224-508) and for those hired between 1948 and 
1963 (O=19; SMR=196; 95% CI: 1.24-2.98) are statistically significantly 
elevated. The overall lung cancer SMR at Plant 2 based upon 43 deaths 
is 239 (95% CI: 177-317). No nasal cavity neoplasms were found. A 
statistically significant SMR for stomach cancer was observed at Plant 
2 (O=12; SMR=192; 95% CI: 104-324).
    Recently, the mortality experience of the post-change workers 
identified by Korallus et al. was updated in a study by Birk et al. 
(Ex. 48-4). The study cohort consisted of 901 post-change male workers 
from two German chromate production plants (i.e. 472 workers and 262 
workers, respectively) employed for at least one year. Review of 
employment records led to the addition of employees to the previous 
Korallus cohort. Mortality experience of the cohort was evaluated 
through 1998. A total of 130 deaths were ascertained, of which 22 were 
due to cancer of the lung. Four percent of the cohort was lost to 
follow-up. Specific cause of death could not be determined for 14 
decedents. The mean duration of Cr(VI) exposure was 10 years and the 
mean time since first exposure was 17 years. The proportion of workers 
who ever smoked was 65 percent.
    The cohort lacked sufficient job history information and air 
monitoring data to develop an adequate job-exposure matrix required to 
estimate individual airborne exposures (Ex. 48-1-2). Instead, the 
researchers used the over 12,000 measurements of urinary chromium from 
routine biomonitoring of plant employees collected over the entire 
study period to derive individual cumulative urinary chromium estimates 
as an exposure surrogate. The approximate geometric average of all 
urinary chromium measurements in the two German plants from 1960 to 
1998 was 7-8 [mu]g/dl (Ex. 48-1-2, Table 5). There was a general plant-
wide decline in average urinary chromium over time from 30 to 50 [mu]g/
dl in the 1960s to less than 5 [mu]g/dl in the 1990s (Ex. 48-4, Figure 
1). However, there was substantial variation in urinary chromium by 
work location and job group.
    The study reported a statistically significant deficit in all cause 
mortality (SMR=80 95% CI: 67-95) and mortality due to heart disease 
(SMR=66 95% CI: 45-93) based on the age- and calendar year-adjusted 
German national population rates indicating a healthy worker 
population. However, the SMR for lung cancer mortality was elevated 
(SMR=148 95% CI: 93-225) against the same reference population (Ex. 48-
4, Table 2). There was a statistically significant two-fold excess lung 
cancer mortality (SMR=209; 95% CI: 108-365; 12 observed lung cancer 
deaths) among workers in the highest cumulative exposure grouping (i.e. 
>200 [mu]g Cr/L-yr). There was no increase in lung cancer mortality in 
the lower exposure groups, but the number of lung cancer deaths was 
small (i.e. < =5 deaths) and the confidence intervals were wide.
    There were no obvious trends in lung cancer mortality with 
employment duration or time since first employed, but the results were, 
again, limited by the small number of study subjects per group. 
Logistic regression analysis showed that cumulative urinary chromium >= 
200 [mu]g Cr/L-yr was associated with a significantly higher risk of 
lung cancer death (OR=6.9; 95% CI: 2.6-18.2) when compared against 
workers exposed to lower cumulative urinary chromium exposures. This 
risk was unchanged after controlling for smoking status indicating that 
the elevated risks were unlikely to be confounded by smoking. Including 
a peak exposure score to the regression analysis did not result in 
additional risk beyond that associated with cumulative exposure alone. 
Some commenters felt this German post-change cohort provided evidence 
for an exposure threshold below which there is no risk of lung cancer. 
This issue is addressed in Section VI.B.7 of the quantitative risk 
assessment.
    DeMarco et al. conducted a cohort study of chromate production 
workers in northern Italy to assess the existence of excess risk of 
respiratory cancer, specifically lung cancer (Ex. 7-54). The cohort was 
defined as males who worked for a minimum of one year from 1948 to 1985 
and had at least 10 years of follow-up. Five hundred forty workers met 
the cohort definition. Vital status follow-up, carried out through June 
30, 1985, found 427 cohort members alive, 110 dead and three lost to 
follow-up. Analysis utilizing SMRs based on Italian national rates was 
conducted. Of the 110 deaths, 42 were cancer deaths. The statistically 
significant SMR for lung cancer based upon 14 observed deaths with 6.46 
expected was 217 (95% CI: 118-363).
    Exposure estimates were based upon the duration of cumulative 
exposure and upon a risk score (low, medium, high and not assessed) 
assigned to the department in which the worker was primarily employed. 
A committee assigned the scores, based upon knowledge of the production 
process or on industrial hygiene surveys taken in 1974, 1982 and 1984. 
The risk score is a surrogate for the workplace concentrations of Cr(VI)
in the different plant departments. Since no substantial changes had been 
made since World War II, the assumption was made that exposures remained 
relatively stable. Lung cancer SMRs based upon type of exposure increased 
with level of exposure (Low: O=1; E=1.43; SMR=70; Medium: O=5; E=202; SMR=2.48; 
High: O=6; E=1.4; SMR=420; Not Assessed: O=2; E=1.6; SMR=126). Only the SMR 
for those classified as having worked in departments characterized as high 
exposure was statistically significant at the p< 0.05 level.
    A cohort study of workers at a chromium compounds manufacturing 
plant in Tokyo, Japan by Satoh et al. included males employed between 
1918 and 1975 for a minimum of one year and for whom the necessary data 
were available (Ex. 7-27). Date and cause of death data were obtained 
from the death certificate (85%) or from other "reliable" written 
testimony (15%). Of the 1,061 workers identified, 165 were excluded 
from the study because information was missing. A total of 896 workers 
met the cohort inclusion criteria and were followed through 1978. The 
causes of 120 deaths were ascertained. SMRs based on age-cause specific 
mortality for Japanese males were calculated for four different time 
periods (1918-1949; 1950-1959; 1960-1969 and 1970-1978) and for the 
entire follow-up period (1918-1978). An elevated SMR for lung cancer is 
seen for the entire follow-up period (O=26; E=2.746; SMR=950). A 
majority of the lung cancer deaths (20) occurred during the 1970-1978 
interval.
    Results from the many studies of chromate production workers from 
different countries indicate a relationship between exposure to 
chromium and malignant respiratory disease. The epidemiologic studies 
done between 1948 and 1952 by Machle and Gregorius (Ex. 7-2), Mancuso 
and Hueper (Ex. 7-12) and Brinton, et al. (Ex. 7-1) suggest a risk for 
respiratory cancer among chromate workers between 15 and 29 times 
expectation. Despite the potential problems with the basis for the 
calculations of the expectations or the particular statistical methods 
employed, the magnitude of the difference between observed and expected 
is powerful enough to overcome these potential biases.
    It is worth noting that the magnitude of difference in the relative 
risks reported in a mortality study among workers in three chromate 
plants in the U.K. (Ex.7-20) were lower than the relative risks 
reported for chromate workers in the U.S. during the 1950s and 1960s. 
The observed difference could be the result of a variety of factors 
including different working conditions in the two countries, a shorter 
follow-up period in the British study, the larger lost-to-follow-up in 
the British study or the different statistical methods employed. While 
the earlier studies established that there was an excess risk for 
respiratory cancer from exposure to chromium, they were unable to 
specify either a specific chromium compound responsible or an exposure 
level associated with the risk. Later studies were able to use superior 
methodologies to estimate standardized lung cancer mortality ratios 
between chromate production cohorts and appropriate reference 
populations (Exs. 7-14; 7-22; 7-26; 7-99; 7-91). These studies 
generally found statistically increased lung cancer risk of around two-
fold. The studies usually found trends with duration of employment, 
year of hire, or some production process change that tended to 
implicate chromium exposure as the causative agent.
    Some of the most recent studies were able to use industrial hygiene 
data to reconstruct historical Cr(VI) exposures and show statistically 
significant associations between cumulative airborne Cr(VI) and lung 
cancer mortality (Exs. 23; 31-22-11; Ex. 31-18-4). Gibb et al. found 
the significant association between Cr(VI) and lung cancer was evident 
in models that accounted for smoking. The exposure'response 
relationship from these chromate production cohorts provide strong 
evidence that occupational exposure to Cr(VI) dust can increase cancer 
in the respiratory tract of workers.
    The Davies, Korallus, (German cohort), Luippold (2003), and 
Luippold (2005) studies examine mortality patterns at chromate 
producing facilities where one production process modification involved 
conversion from a high-lime to a low-lime or a lime-free process (Exs. 
7-99; 7-91; 31-18-4). In addition to process modification, technical 
improvements also were implemented that lowered Cr(VI) exposure. One of 
the plants in the Davies study retained the high-lime process and is 
not discussed. The lung cancer SMRs for one British plant and both of 
the German plants decline from early, to pre-change to post change time 
periods. In the remaining British plants, the lung cancer SMR is 
basically identical for the early and pre-change period, but does 
decline in the post-change time period. The lung cancer SMR in the 
Luippold 2003 cohort also declined over time as the amount of lime was 
reduced in the roasting process. Other modifications at the Painesville 
plant that reduced airborne Cr(VI) exposure, such as installation of 
covered conveyors and conversion from batch to continuous process, 
occurred at the same time (Ex. 35-61). The workers in the Luippold 
(2005) study were not exposed to Cr(VI) in facilities using a high-lime 
process. This study did not show excess risk; however, this may be a 
consequence of short follow-up time (<  20 years for most workers) or 
the small size of the study (<  4 expected lung cancers), as discussed 
further in Section VI.B.7. In general, it is not clear whether reduced 
levels of the high-lime byproduct, calcium chromate, or the roasting/
leaching end product, sodium dichromate, that resulted from the various 
process changes is the reason for the decrease in lung cancer SMRs in 
these cohorts. It should be noted that increased lung cancer risk was 
experienced by workers at the Baltimore plant (e.g., Hayes and Gibb 
cohorts) even though early air monitoring studies suggest that a high 
lime process was probably not used at this facility (Ex. 7-17).
2. Evidence From Chromate Pigment Production Workers
    Chromium compounds are used in the manufacture of pigments to 
produce a wide range of vivid colors. Lead and zinc chromates have 
historically been the predominant hexavalent chromium pigments, 
although others such as strontium and barium chromate have also been 
produced. These chromates vary considerably in their water solubility 
with lead and barium chromates being the most water insoluble. All of 
the above chromates are less water-soluble than the highly water-
soluble sodium chromate and dichromate that usually serve as the 
starting material for chromium pigment production. The reaction of 
sodium chromate or dichromate with the appropriate zinc or lead 
compound to form the corresponding lead or zinc chromate takes place in 
solution. The chromate pigment is then precipitated, separated, dried, 
milled, and packaged. Worker exposures to chromate pigments are 
greatest during the milling and packaging stages.
    There have been a number of cohort studies of chromate pigment 
production workers from the United States, the United Kingdom, France, 
Germany, the Netherlands, Norway and Japan. Most of the studies found 
significantly elevated lung cancers in workers exposed to Cr(VI) 
pigments over many years when compared against standardized reference 
populations. In general, the studies of chromate pigment workers lack 
the historical exposure data found in some of the chromate production 
cohorts. The consistently higher lung cancers across several worker 
cohorts exposed to the less water-soluble Cr(VI) compounds complements 
the lung cancer findings from the studies of workers producing highly 
water soluble chromates and adds to the further evidence that occupational 
exposure to Cr(VI) compounds should be regarded as carcinogenic. A summary 
of selected human epidemiologic studies in chromate production workers is 
presented in Table V-2.
BILLING CODE 4510-26-P

Click here to view table V-2

BILLING CODE 4510-26-C
    Langard and Vigander updated a cohort study of lung cancer 
incidence in 133 workers employed by a chromium pigment production 
company in Norway (Ex. 7-36). The cohort was originally studied by 
Langard and Norseth (Ex. 7-33). Twenty four men had more than three 
years of exposure to chromate dust. From 1948, when the company was 
founded, until 1951, only lead chromate pigment was produced.
From 1951 to 1956, both lead chromate and zinc chromate pigments were 
produced and from 1956 to the end of the study period in 1972 only zinc 
chromate was produced. Workers were exposed to chromates both as the 
pigment and its raw material, sodium dichromate.
    The numbers of expected lung cancers in the workers were calculated 
using the age-adjusted incidence rates for lung cancer in the Norwegian 
male population for the period 1955-1976. Follow-up using the Norwegian 
Cancer Registry through December 1980, found the twelve cancers of 
which seven were lung cancers. Six of the seven lung cancers were 
observed in the subcohort of 24 workers who had been employed for more 
than three years before 1973. There was an increased lung cancer 
incidence in the subcohort based on an observed to expected ratio of 44 
(O=6; E=0.135). Except for one case, all lung cancer cases were exposed 
to zinc chromates and only sporadically to other chromates. Five of the 
six cases were known to be smokers or ex-smokers. Although the authors 
did not report any formal statistical comparisons, the extremely high 
age-adjusted standardized incidence ratio suggests that the results 
would likely be statistically significant.
    Davies reported on a cohort study of English chromate pigment 
workers at three factories that produced chromate pigments since the 
1920s or earlier (Ex. 7-41). Two of the factories produced both zinc 
and lead chromate. Both products were made in the same sheds and all 
workers had mixed exposure to both substances. The only product at the 
third factory was lead chromate.
    Cohort members are defined as males with a minimum of one year of 
employment first hired between 1933 and 1967 at plant A; 1948 and 1967 
at plant B and 1946-1961 at plant C. The analysis excludes men who 
entered employment later than 1967 because of the short follow-up 
period. Three hundred and ninety six (396) men from Factory A, 136 men 
from Factory B and 114 men from Factory C were followed to mid-1977. 
Ninety-four workers with 3-11 months employment during 1932-1945 at 
Factory A were also included. Expectations were based upon calendar 
time period-, gender- and age-specific national cancer death rates for 
England and Wales. The author adjusted the death rates for each factory 
for local differences, but the exact methods of adjustment were not 
explicit.
    Exposure to chromates was assigned as high for those in the dry 
departments where pigments were ground, blended and packed; medium for 
those in the wet departments where precipitates were washed, pressed 
and stove dried and in maintenance or cleaning which required time in 
various departments; or low for those jobs which the author states 
involved "slight exposure to chromates such as most laboratory jobs, 
boiler stoking, painting and bricklaying" (Ex. 7-41, p. 159). The high 
and medium exposure categories were combined for analytical purposes.
    For those entering employment from 1932 to 1954 at Factory A, there 
were 18 lung cancer deaths in the high/medium exposure group, with 8.2 
deaths expected. The difference is significant at p< .01. In the low 
exposure group, the number of observed and expected lung cancer deaths 
was equal (two deaths). There were no lung cancer deaths at Factory A 
for those hired between 1955-1960 and 1961-1967.
    For those entering employment between 1948 and 1967 at Factory B, 
there were seven observed lung cancer deaths in the high/medium 
exposure group with 1.4 expected which is statistically significant at 
p< .001. At Factory C (which manufactured only lead chromate), there was 
one death in the high/medium exposure group and one death in the low 
exposure group for those beginning employment between 1946 and 1967.
    The author points out that:

    There has been no excess lung cancer mortality amongst workers 
with chromate exposure rated as "low", nor among those exposed 
only to lead chromate. High and medium exposure-rated workers who in 
the past had mixed exposure to both lead and zinc chromate have 
experienced a marked excess of lung cancer deaths, even if employed 
for as little as one year (Ex. 7-41, p. 157).

    It is the author's opinion that the results "suggest that the 
manufacture of zinc chromate may involve a lung cancer hazard" (Ex. 7-
41, p. 157).
    Davies updated the lung cancer mortality at the three British 
chromate pigment production factories (Ex. 7-42). The follow-up was 
through December 31, 1981. The cohort was expanded to include all male 
workers completing one year of service by June 30, 1975 but excluded 
office workers.
    Among workers at Factory A with high and medium exposure, mortality 
was statistically significantly elevated over the total follow-up 
period among entrants hired from 1932 to 1945 (O/E=2.22). A similar, 
but not statistically significant, excess was seen among entrants hired 
from 1946 to 1954 (O/E=2.23). The results for Factory B showed 
statistically significantly elevated lung cancer mortality among 
workers classified with medium exposures entering service during the 
period from 1948 to 1960 (O/E=3.73) and from 1961 to 1967 (O/E=5.62). 
There were no lung cancer deaths in the high exposure group in either 
time period. At Factory C, analysis by entry date (early entrant and 
the period 1946-1960) produced no meaningful results since the number 
of deaths was small. When the two periods are combined, the O/E was 
near unity. The author concluded that in light of the apparent absence 
of risk at Factory C, "it seems reasonable to suggest that the hazard 
affecting workers with mixed exposures at factories A and B * * * is 
attributable to zinc chromates" (Ex. 7-42, p. 166). OSHA disagrees 
with this conclusion, as discussed in section V.9.
    Davies also studied a subgroup of 57 chromate pigment workers, 
mostly employed between 1930 and 1945, who suffered clinical lead 
poisoning (Ex. 7-43). Followed through 1981, there was a statistically 
significantly elevated SMR for lung cancer based upon four cases (O=4; 
E=2.8; SMR=145).
    Haguenoer studied 251 French zinc and lead chromate pigment workers 
employed for six months or more between January 1, 1958 and December 
31, 1977 (Ex. 7-44). As of December 31, 1977, 50 subjects were 
identified as deceased. Cause of death was obtained for 30 of the 50 
deaths (60%). Lung cancer mortality was significantly elevated based on 
11 fatalities (SMR=461; 95% CI: 270-790). The mean time from first 
employment until detection of cancer was 17 years. The mean duration of 
employment among cases was 15 years.
    The Haguenoer cohort was followed up in a study by Deschamps et al. 
(Ex. 234). Both lead and zinc chromate pigments were produced at the 
plant until zinc chromate production ceased in 1986. The cohort 
consisted of 294 male workers employed for at least six months between 
1958 and 1987. At the end of the follow-up, 182 cohort members were 
alive, 16 were lost to follow-up and 96 were dead. Because of French 
confidentiality rules, the cause of death could not be obtained from 
the death certificate; instead physicians and hospital records were 
utilized. Using cause of death data from sources other than death 
certificates raises the potential for misclassification bias. Cause of 
death could not be obtained for five decedents. Data on smoking habits 
was not available for a number of workers and was not used in the 
analysis.
    Since individual work histories were not available, the authors 
made the assumption that the exposure level was the same for all 
workers during their employment at the plant. Duration of employment 
was used as a surrogate for exposure. Industrial hygiene measurements 
taken in 1981 provide some idea of the exposure levels at the plant. 
In the filtration department, Cr(VI) levels were between 2 and 3 [mu]g/m\3\; 
in the grinding department between 6 and 165 [mu]g/m\3\; in the drying and 
sacking department between 6 and 178 [mu]g/m\3\; and in the sacks 
marking department more than 2000 [mu]g/m\3\.
    The expected number of deaths for the SMR analysis was computed 
from age-adjusted death rates in the northern region of France where 
the plant was located. There was a significant increase in lung cancer 
deaths based on 18 fatalities with five expected (SMR=360; 95% CI: 213-
568). Using duration of employment as a surrogate for exposure, 
statistically significant SMRs were seen for the 10-15 years of 
exposure (O=6, SMR=720, 95% CI: 264-1568), 15-20 years (O=4, SMR=481, 
95% CI: 131-1231), and 20+ years (O=6, SMR=377, 95% CI: 1.38-8.21) time 
intervals. There was a significantly elevated SMR for brain cancer 
based upon two deaths (SMR=844, 95% CI: 102-3049). There was a non-
statistically significant increase for digestive tract cancer (O=9, 
SMR=130) consisting of three esophageal cancers, two stomach cancers 
and four colon cancers.
    Equitable Environmental Health, Inc., on behalf of the Dry Color 
Manufacturers Association, undertook a historical prospective mortality 
study of workers involved in the production of lead chromate (Exs. 2-D-
3; 2-D-1). The cohort was defined as male employees who had been 
exposed to lead chromate for a minimum of six months prior to December 
1974 at one of three facilities in West Virginia, Kentucky or New 
Jersey. The New Jersey facility had a unit where zinc chromate was 
produced dating back to 1947 (Ex. 2-D-3). Most workers rotated through 
this unit and were exposed to both lead and zinc chromates. Two men 
were identified at the New Jersey facility with exposure solely to lead 
chromate; no one with exposure only to zinc chromate was identified.
    Subsequent review of the data found that the Kentucky plant also 
produced zinc chromates from the late 1930s to early 1964. During the 
period 1961-1962, zinc chromates accounted for approximately 12% of 
chromate production at the plant. In addition, strontium chromate and 
barium chromate also were produced at the plant.
    The cohort consisted of 574 male employees from all three plants 
(Ex. 2-D-1). Eighty-five deaths were identified with follow up through 
December 1979. Six death certificates were not obtained. SMRs were 
reported based on U.S. white male death rates. There were 53 deaths 
from the New Jersey plant including a statistically significant SMR for 
cancer of the trachea, bronchus and lung based upon nine deaths (E=3.9; 
SMR=231; 95% CI: 106-438). One lung cancer decedent worked solely in 
the production of lead chromates. Three of the lung cancer deaths were 
black males. In addition, there were six deaths from digestive system 
cancers, five of which were stomach cancers reported at the New Jersey 
plant. The SMR for stomach cancer was statistically significantly 
elevated (O=5; E=0.63; SMR=792; 99% CI: 171-2243). There were 21 deaths 
from the West Virginia plant, three of which were cancer of the 
trachea, bronchus and lung (E=2.3; SMR=130; 95% CI: 27-381). There were 
11 deaths at the Kentucky plant, two of which were cancer of the 
trachea, bronchus and lung (E=0.9; SMR=216; 95% CI: 26-780).
    Sheffet et al. examined the lung cancer mortality among 1,946 male 
employees in a chromate pigment factory in Newark, NJ, who were exposed 
to both lead chromate and zinc chromate pigments (Ex. 7-48). The men 
worked for a minimum of one month between January 1, 1940 and December 
31, 1969. As of March 31, 1979, a total of 321 cohort members were 
identified as deceased (211 white males and 110 non-white males). Cause 
of death could not be ascertained for 37 white males and 12 non-white 
males. The proportion of the cohort lost to follow up was high (15% of 
white males and 20% of non-white males).
    Positions at the plant were classified into three categories 
according to intensity of exposure: high (continuous exposure to 
chemical dust), moderate (occasional exposure to chemical dust or to 
dry or wet pigments) and low (infrequent exposure by janitors or office 
workers). Positions were also classified by type of chemical exposure: 
chromates, other inorganic substances, and organics. The authors state 
that in almost all positions individuals "who were exposed to any 
chemicals were also exposed to hexavalent chromium in the form of 
airborne lead and zinc chromates (Ex. 7-48, p. 46)." The proportion of 
lead chromate to zinc chromate was approximately nine to one. 
Calculations, based upon air samples during later years, give an 
estimate for the study period of more than 2000 [mu]g airborne 
chromium/m\3\ for the high exposure category, between 500 and 2000 
[mu]g airborne chromium/m\3\ and less than 100 [mu]g airborne chromium/
m\3\ for the low exposure category. Other suspected carcinogens present 
in the workplace air at much lower levels were nickel sulfate and 
nickel carbonate.
    Because of the large proportion of workers lost to follow-up (15% 
of white males and 20% of non-white males) and the large numbers of 
unknown cause of death (21% of white males and 12% of non-white males), 
the authors calculated three separate mortality expectations based upon 
race-, gender-, age-, and time-specific U.S. mortality ratios. The 
first expectation was calculated upon the assumption that those lost to 
follow-up were alive at the end of the study follow-up period. The 
second expectation was calculated on the assumption that those whose 
vital status was unknown were lost to follow-up as of their employment 
termination date. The third expectation was calculated excluding those 
of unknown vital status from the cohort. Deaths with unknown cause were 
distributed in the appropriate proportions among known causes of death 
which served as an adjustment to the observed deaths. The adjusted 
deaths were used in all of the analyses.
    A statistically significant ratio for lung cancer deaths among 
white males (O/E=1.6) was observed when using the assumption that 
either the lost to follow-up were assumed lost as of their termination 
date or were excluded from the cohort (assumptions two and three 
above). The ratio for lung cancer deaths for non-white males results in 
an identical O/E of 1.6 for all three of the above scenarios, none of 
which was statistically significant.
    In addition, the authors also conducted Proportionate Mortality 
Ratio (PMR) and Proportionate Cancer Mortality Ratio (PCMR) analyses. 
For white males, the lung cancer PMR was 200 and the lung cancer PCMR 
was 160 based upon 25.5 adjusted observed deaths (21 actual deaths). 
Both were statistically significantly elevated at the p< .05 level. For 
non-white males, the lung cancer PMR was 200 and the lung cancer PCMR 
was 150 based upon 11.2 adjusted observed deaths (10 actual deaths). 
The lung cancer PMR for non-white males was statistically significantly 
elevated at the p< .05 level. Statistically significantly elevated PMRs 
and PCMRs for stomach cancer in white males were reported (PMR=280; 
PCMR=230) based upon 6.1 adjusted observed deaths (five actual).
    The Sheffet cohort was updated in a study by Hayes et al. (Ex. 7-
46). The follow up was through December 31, 1982. Workers employed as 
process operators or in other jobs which involved direct exposure to 
chromium dusts were classified as having exposure to chromates. Airborne 
chromium concentrations taken in "later years" were estimated to be 
>500 [mu]g g/m\3\ for "exposed" jobs and >2000 [mu]g/m\3\ for 
"highly exposed" jobs.
    The cohort included 1,181 white and 698 non-white males. Of the 453 
deaths identified by the end of the follow-up period, 41 were lung 
cancers. For the entire study group, no statistically significant 
excess was observed for lung cancer (SMR=116) or for cancer at any 
other site. Analysis by duration of employment found a statistically 
significant trend (p=.04) for lung cancer SMRs (67 for those employed 
< 1 year; 122 for those employed 1-9 years and 151 for those employed 
10+ years).
    Analysis of lung cancer deaths by duration of employment in 
chromate dust associated jobs found no elevation in risk for subjects 
who never worked in these jobs (SMR=92) or for subjects employed less 
than one year in these jobs (SMR=93). For those with cumulative 
employment of 1-9 and 10+ years in jobs with chromate dust exposure, 
the SMRs were 176 (nine deaths) and 194 (eight deaths) respectively.
    Frentzel-Beyme studied the mortality experience of 1,396 men 
employed for more than six months in one of five factories producing 
lead and zinc chromate pigments located in Germany and the Netherlands 
(Ex. 7-45). The observed deaths from the five factories were compared 
with the expected deaths calculated on the basis of mortality figures 
for the region in which the plant was located. Additional analysis was 
conducted on relevant cohorts which included workers with a minimum of 
10 years exposure, complete records for the entire staff, and exclusion 
of foreign nationals. Jobs were assigned into one of three exposure 
categories: High (drying and milling of the filtered pigment paste), 
medium (wet processes including precipitation of the pigment, filtering 
and maintenance, craftsmen and cleaning) and low or trivial exposure 
(storage, dispatch, laboratory personnel and supervisors).
    There were 117 deaths in the entire cohort of which 19 were lung 
cancer deaths (E=9.3). The lung cancer SMRs in the relevant cohort 
analyses were elevated at every plant; however, in only one instance 
was the increased lung cancer SMR statistically significant, based upon 
three deaths (SMR=386, p< 0.05). Analysis by type of exposure is not 
meaningful due to the small number of lung cancer deaths per plant per 
exposure classification.
    Kano et al. conducted a study of five Japanese manufacturers who 
produced lead chromates, zinc chromate, and/or strontium chromate to 
assess if there was an excess risk of lung cancer (Ex. 7-118). The 
cohort consisted of 666 workers employed for a minimum of one year 
between 1950 and 1975. At the end of 1989, 604 subjects were alive, 
five lost to follow-up and 57 dead. Three lung cancer deaths were 
observed in the cohort with 2.95 expected (SMR=102; 95% CI: 0.21-2.98). 
Eight stomach cancer deaths were reported with a non-statistically 
significant SMR of 120.
    Following the publication of the proposed rule, the Color Pigment 
Manufacturers Association requested that OSHA reconsider its 
preliminary conclusions with respect to the health effects of lead 
chromate color pigments (Ex. 38-205). They relied on the Davies (Ex. 7-
43), Cooper [Equitable Environmental Health, Inc] (Ex. 2-D-1) and Kano 
(Ex. 14-1-B) epidemiologic studies as the only available data on worker 
cohorts exposed to lead chromate in the absence of other chromates 
commonly found in pigment production (e.g., zinc chromate). The CPMA's 
comments regarding the Davies, Cooper and Kano studies and OSHA's 
response to them are discussed in section V.B.9.a.
3. Evidence from Workers in Chromium Plating
    Chrome plating is the process of depositing chromium metal onto the 
surface of an item using a solution of chromic acid. The items to be 
plated are suspended in a diluted chromic acid bath. A fine chromic 
acid mist is produced when gaseous bubbles, released by the 
dissociation of water, rise to the surface of the plating bath and 
burst. There are two types of chromium electroplating. Decorative or 
"bright" involves depositing a thin (0.5-1 [mu]m) layer of chromium 
over nickel or nickel-type coatings to provide protective, durable, 
non-tarnishable surface finishes. Decorative chrome plating is used for 
automobile and bicycle parts. Hard chromium plating produces a thicker 
(exceeding 5 [mu]m) coating which makes it resistant and solid where 
friction is usually greater, such as in crusher propellers and in 
camshafts for ship engines. Limited air monitoring indicates that 
Cr(VI) levels are five to ten times higher during hard plating than 
decorative plating (Ex. 35-116).
    There are fewer studies that have examined the lung cancer 
mortality of chrome platers than of soluble chromate production and 
chromate pigment production workers. The largest and best described 
cohort studies investigated chrome plating cohorts in the United 
Kingdom (Exs. 7-49; 7-57; 271; 35-62). They generally found elevated 
lung cancer mortality among the chrome platers, especially those 
engaged in chrome bath work, when compared to various reference 
populations. The studies of British chrome platers are summarized in 
Table V-3.
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BILLING CODE 4510-26-C
    Cohort studies of chrome platers in Italy, the United States, and 
Japan are also discussed in this subsection. Co-exposure to nickel, 
another suspected carcinogen, during plating operations can complicate 
evaluation of an association between Cr(VI) and an increased risk of 
lung cancer in chrome platers. Despite this, the International Agency 
for Research on Cancer concluded that the epidemiological
studies provide sufficient evidence for carcinogenicity of Cr(VI) as 
encountered in the chromium plating industry; the same conclusion 
reached for chromate production and chromate pigment production (Exs. 
18-1; 35-43). The findings implicate the highly water-soluble chromic 
acid as an occupational carcinogen. This adds to the weight of evidence 
that water-soluble (e.g., sodium chromates, chromic acid) and water-
insoluble forms (e.g., lead and zinc chromates) of Cr(VI) are able to 
cause cancer of the lower respiratory tract.
    Royle reported on a cohort mortality study of 1,238 chromium 
platers employed for a minimum of three consecutive months between 
February 20, 1969 and May 31, 1972 in 54 plating plants in West Riding, 
Yorkshire, England (Ex. 7-49). A control population was enumerated from 
other departments of the larger companies where chromium plating was 
only a portion of the companies' activities and from the former and 
current employees of two industrial companies in York where information 
on past workers was available. Controls were matched for gender, age 
(within two years) and date last known alive. In addition, 229 current 
workers were matched for smoking habits.
    As of May 1974, there were 142 deaths among the platers (130 males 
and 12 females) and 104 deaths among the controls (96 males and 8 
females). Among the male platers, there were 24 deaths from cancer of 
the lung and pleura compared to 13 deaths in the control group. The 
difference was not statistically significant. There were eight deaths 
from gastrointestinal cancer among male platers versus four deaths in 
the control group. The finding was not statistically significant.
    The Royle cohort was updated by Sorahan and Harrington (Ex. 35-62). 
Chrome plating was the primary activity at all 54 plants, however 49 of 
the plants used nickel and 18 used cadmium. Also used, but in smaller 
quantities according to the authors, were zinc, tin, copper, silver, 
gold, brass or rhodium. Lead was not used at any of the plants. Four 
plants, including one of the largest, only used chromium. Thirty-six 
chrome platers reported asbestos exposure versus 93 comparison workers.
    Industrial hygiene surveys were carried out at 42 plants during 
1969-1970. Area air samples were done at breathing zone height. With 
the exception of two plants, the chromic acid air levels were less than 
30 [mu]g/m\3\. The two exceptions were large plants, and in both the 
chromic acid levels exceeded 100 [mu]g/m\3\.
    The redefined cohort consisted of 1087 platers (920 men and 167 
women) from 54 plants employed for a minimum of three months between 
February 1969 and May 31, 1972 who were alive on May 31, 1972. 
Mortality data were also available for a comparison group of 1,163 
workers (989 men and 174 women) with no chromium exposure. Both groups 
were followed for vital status through 1997.
    The lung cancer SMR for male platers was statistically significant 
(O=60; E=32.5; SMR=185; 95% CI: 141-238). The lung cancer SMR for the 
comparison group, while elevated, was not statistically significant 
(O=47; E=36.9; SMR=127; 95% CI: 94-169). The only statistically 
significant SMR in the comparison group was for cancer of the pleura 
(O=7; E=0.57; SMR=1235; 95% CI: 497-2545).
    Internal regression analyses were conducted comparing the mortality 
rates of platers directly with those of the comparison workers. For 
these analyses, lung cancers mentioned anywhere on the death 
certificate were considered cases. The redefinition resulted in four 
additional lung cancer cases in the internal analyses. There was a 
statistically significant relative risk of 1.44 (p< 0.05) for lung 
cancer mortality among chrome platers that was slightly reduced to 1.39 
after adjustment for smoking habits and employment status. There was no 
clear trend between lung cancer mortality and duration of Cr(VI) 
exposure. However, any positive trend may have been obscured by the 
lack of information on worker employment post-1972 and the large 
variation in chromic acid levels among the different plants.
    Sorahan reported the experience of a cohort of 2,689 nickel/
chromium platers from the Midlands, U.K. employed for a minimum of six 
months between 1946 and 1975 and followed through December 1983 (Ex. 7-
57). There was a statistically significant lung cancer SMR for males 
(O=63; E=40; SMR=158; p< 0.001). The lung cancer SMR for women, while 
elevated (O=9; E=8.1; SMR=111), was not statistically significant. 
Other statistically significant cancer SMRs for males included: stomach 
(O=21; E=11.3; SMR=186; p< 0.05); liver (O=4; E=0.6; SMR=667; p< 0.01); 
and nasal cavities (O=2; E=0.2; SMR=1000; p< 0.05). While there were 
several elevated SMRs for women, none were statistically significant. 
There were nine lung cancers and one nasal cancer among the women.
    Analysis by type of first employment (i.e., chrome bath workers vs. 
other chrome work) resulted in a statistically significant SMR for lung 
cancer of 199 (O=46; E=23.1; p< 0.001) for chrome bath workers and a SMR 
of 101 for other chrome work. The SMR for cancer of the stomach for 
male chrome bath workers was also statistically significantly elevated 
(O=13; E=6.3; SMR=206; p< 0.05); for stomach cancer in males doing other 
chrome work, the SMR was 160 with 8 observed and 5 expected. Both of 
the nasal cancers in males and the one nasal cancer in women were 
chrome bath workers. The nasal cancer SMR for males was statistically 
significantly elevated (O=2; E=0.1; SMR=2000; p< 0.05).
    Regression analysis was used to examine evidence of association of 
several types of cancers and Cr(VI) exposure duration among the cohort. 
There was a significant positive association between lung cancer 
mortality and exposure duration as a chrome bath worker controlling for 
gender as well as year and age at the start of employment. There was no 
evidence of an association between other cancer types and duration of 
Cr(VI) exposure. There was no positive association between duration of 
exposure to nickel bath work and cancer of the lung. The two largest 
reported SMRs were for chrome bath workers 10-14 years (O=13; E=3.8; 
SMR=342; p< 0.001) and 15-19 years (O=12; E=4.9; SMR=245; p< 0.01) after 
starting employment. The positive associations between lung cancer 
mortality and duration of chrome bath work suggests Cr(VI) exposure may 
be responsible for the excess cancer risk.
    Sorahan et al. reported the results of a follow-up to the nickel/
chromium platers study discussed above (Ex. 271). The cohort was 
redefined and excluded employees whose personnel records could not be 
located (650); those who started chrome work prior to 1946 (31) and 
those having no chrome exposure (236). The vital status experience of 
1,762 workers (812 men and 950 women) was followed through 1995. The 
expected number of deaths was based upon the mortality of the general 
population of England and Wales.
    There were 421 deaths among the men and 269 deaths among the women, 
including 52 lung cancers among the men and 17 among the women. SMRs 
were calculated for different categories of chrome work: Period from 
first chrome work; year of starting chrome work, and cumulative 
duration of chrome work categories. Poison regression modeling was 
employed to investigate lung cancer in relation to type of chrome work 
and cumulative duration of work.
    A significantly elevated lung cancer SMR was seen for male workers 
with some period of chrome bath work (O=40; E=25.4; SMR=157; 95% CI: 113-
214, p< 0.01). Lung cancer was not elevated among male workers engaged 
in other chrome work away from the chromic acid bath (O=9; E=13.7; 
SMR=66; 95% CI: 30-125). Similar lung cancer mortality results were 
found for female chrome bath workers (O=15; E=8.6; SMR=175; 95% CI: 98-
285; p< 0.06). After adjusting for sex, age, calendar year, year 
starting chrome work, period from first chrome work, and employment 
status, regression modeling showed a statistically significant positive 
trend (p< 0.05) between duration of chrome bath work and lung cancer 
mortality risk. The relative lung cancer risk for chrome bath workers 
with more than five years of Cr(VI) exposure (i.e., relative to the 
risk of those without any chrome bath work) was 4.25 (95% CI: 1.83-
9.37).
    Since the Sorahan cohort consists of nickel/chromium workers, the 
question arises of the potential confounding of nickel. In the earlier 
study, 144 of the 564 employees with some period of chrome bath work 
had either separate or simultaneous periods of nickel bath employment. 
According to the authors, there was no clear association between cancer 
deaths from stomach, liver, respiratory system, nose and larynx, and 
lung and bronchus and the duration of nickel bath employment. In the 
follow-up report, the authors re-iterate this result stating, 
"findings for lung cancer in a cohort of nickel platers (without any 
exposure to chrome plating) from the same factory are unexceptional" 
(Ex. 35-271, p. 241).
    Silverstein et al. reported the results of a cohort study of hourly 
employees and retirees with at least 10 years of credited pension 
service in a Midwestern plant manufacturing hardware and trim 
components for use primarily in the automobile industry (Ex. 7-55). Two 
hundred thirty eight deaths occurred between January 1, 1974 and 
December 31, 1978. Proportional Mortality Ratio (PMR) analysis adjusted 
for race, gender, age and year of death was conducted. For white males, 
the PMR for cancer of the lung and pleura was 1.91 (p< 0.001) based upon 
28 deaths. For white females, the PMR for cancer of the lung and pleura 
was 3.70 (p< 0.001) based upon 10 deaths.
    White males who worked at the plant for less than 15 years had a 
lung cancer PMR of 1.65. Those with 15 or more years at the plant had a 
lung cancer PMR of 2.09 (p< 0.001). For white males with less than 22.5 
years between hire and death (latency) the lung cancer PMR was 1.78 
(p< 0.05) and for those with 22.5 or more years, the PMR was 2.11 
(p< 0.01).
    A case-control analysis was conducted on the Silverstein cohort to 
examine the association of lung cancer risk with work experience. 
Controls were drawn from cardiovascular disease deaths (ICD 390-458, 
8th revision). The 38 lung cancer deaths were matched to controls for 
race and gender. Odds ratios (ORs) were calculated by department 
depending upon the amount of time spent in the department (ever/never; 
more vs. less than one year; and more vs. less than five years). Three 
departments showed increasing odds ratios with duration of work; 
however, the only statistically significant result was for those who 
worked more than five years in department 5 (OR=9.17, p=0.04, Fisher's 
exact test). Department 5 was one of the major die-casting and plating 
areas of the plant prior to 1971.
    Franchini et al. conducted a mortality study of employees and 
retirees from nine chrome plating plants in Parma, Italy (Ex. 7-56). 
Three plants produced hard chrome plating. The remaining six plants 
produced decorative chromium plates. A limited number of airborne 
chromium measurements were available. Out of a total of 10 measurements 
at the hard chrome plating plants, the air concentrations of chromium 
averaged 7 [mu]g/m\3\ (range of 1-50 [mu]g/m\3\) as chromic acid near 
the baths and 3 [mu]g/m\3\ (range of 0-12 [mu]g/m\3\) in the middle of 
the room.
    The cohort consisted of 178 males (116 from the hard chromium 
plating plants and 62 from the bright chromium plating plants) who had 
worked for at least one year between January 1, 1951 and December 31, 
1981. In order to allow for a 10-year latency period, only those 
employed before January 1972 were included in further analysis. There 
were three observed lung cancer deaths among workers in the hard chrome 
plating plants, which was significantly greater than expected (O=3; 
E=0.6; p< 0.05). There were no lung cancer deaths among decorative 
chrome platers.
    Okubo and Tsuchiya conducted a study of plating firms with five or 
more employees in Tokyo (Exs. 7-51; 7-52). Five hundred and eighty nine 
firms were sent questionnaires to ascertain information regarding 
chromium plating experience. The response rate was 70.5%. Five thousand 
one hundred seventy platers (3,395 males and 1,775 females) met the 
cohort entrance criteria and were followed from April 1, 1970 to 
September 30, 1976. There were 186 deaths among the cohort; 230 people 
were lost to follow-up after retirement. The cohort was divided into 
two groups: Chromium platers who worked six months or more and a 
control group with no exposure to chromium (clerical, unskilled 
workers). There were no deaths from lung cancer among the chromium 
platers.
    The Okubo cohort was updated by Takahashi and Okubo (Ex. 265). The 
cohort was redefined to consist of 1,193 male platers employed for a 
minimum of six months between April 1970 and September 1976 in one of 
415 Tokyo chrome plating plants and who were alive and over 35 years of 
age on September 30, 1976. The only statistically significant SMR was 
for lung cancer for all platers combined (O=16; E=8.9; SMR=179; 95% CI: 
102-290). The lung cancer SMR for the chromium plater subcohort was 187 
based upon eight deaths and 172 for the nonchromium plater subcohort, 
also based upon eight deaths. The cohort was followed through 1987. 
Itoh et al. updated the Okubo metal plating cohort through December 
1992 (Ex. 35-163). They reported a lung cancer SMR of 118 (95% CI: 99-
304).
4. Evidence From Stainless Steel Welders
    Welding is a term used to describe the process for joining any 
materials by fusion. The fumes and gases associated with the welding 
process can cause a wide range of respiratory exposures which may lead 
to an increased risk of lung cancer. The major classes of metals most 
often welded include mild steel, stainless and high alloy steels and 
aluminum. The fumes from stainless steel, unlike fumes from mild steel, 
contain nickel and Cr(VI). There are several cohort and case-control 
studies as well as two meta analyses of welders potentially exposed to 
Cr(VI). In general, the studies found an excess number of lung cancer 
deaths among stainless steel welders. However, few of the studies found 
clear trends with Cr(VI) exposure duration or cumulative Cr(VI). In 
most studies, the reported excess lung cancer mortality among stainless 
steel welders was no greater than mild steel welders, even though 
Cr(VI) exposure is much greater during stainless steel welding. This 
weak association between lung cancer and indices of exposure limits the 
evidence provided by these studies. Other limitations include the co-
exposures to other potential lung carcinogens, such as nickel, 
asbestos, and cigarette smoke, as well as possible healthy worker 
effects and exposure misclassification in some studies, which may 
obscure a relationship betweeen Cr(VI) and lung cancer risk. These 
limitations are discussed further in sections VI.B.5, VI.E.3, and 
VI.G.4.
Nevertheless, these studies add some further support to the much 
stronger link between Cr(VI) and lung cancer found in soluble chromate 
production workers, chromate pigment production workers, and chrome 
platers. The key studies are summarized in Table V-4.
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BILLING CODE 4510-26-C
    Sjogren et al. reported on the mortality experience in two cohorts 
of welders (Ex. 7-95). The cohort characterized as "high exposure"
consisted of 234 male stainless steel welders with a minimum of 5 years 
of employment between 1950 and 1965. An additional criterion for 
inclusion in the study was assurance from the employer that asbestos 
had not been used or had been used only occasionally and never in a 
dust-generating way. The cohort characterized as "low exposure" 
consisted of 208 male railway track welders working at the Swedish 
State Railways for at least 5 years between 1950 and 1965. In 1975, air 
pollution in stainless steel welding was surveyed in Sweden. The median 
time weighted average (TWA) value for Cr(VI) was 110 [mu]g 
CrO3/m\3\ (57 [mu]g/m\3\ measured as CrVI). The highest 
concentration was 750 [mu]g CrO3/m\3\ (390 [mu]g/m\3\ 
measured as CrVI) found in welding involving coated electrodes. For 
gas-shielded welding, the median Cr(VI) concentration was 10 [mu]g 
CrO3/m\3\ (5.2 [mu]g/m\3\ measured as CrVI) with the highest 
concentration measured at 440 [mu]g CrO3/m\3\ (229 [mu]g/
m\3\ measured as CrVI). Follow-up for both cohorts was through December 
1984. The expected number of deaths was based upon Swedish male death 
rates. Of the 32 deaths in the "high exposure" group, five were 
cancers of the trachea, bronchus and lung (E=2.0; SMR=249; 95% CI: 
0.80-5.81). In the low exposure group, 47 deaths occurred, one from 
cancer of the trachea, bronchus and lung.
    Polednak compiled a cohort of 1,340 white male welders who worked 
at the Oak Ridge nuclear facilities from 1943 to 1977 (Ex. 277). One 
thousand fifty-nine cohort members were followed through 1974. The 
cohort was divided into two groups. The first group included 536 
welders at a facility where nickel-alloy pipes were welded; the second 
group included 523 welders of mild steel, stainless steel and aluminum 
materials. Smoking data were available for 33.6% of the total cohort. 
Expectations were calculated based upon U.S. mortality rates for white 
males. There were 17 lung cancer deaths in the total cohort (E=11.37; 
SMR=150; 95% CI: 87-240). Seven of the lung cancer deaths occurred in 
the group which routinely welded nickel-alloy materials (E=5.65; 
SMR=124; 95% CI: 50-255) versus 10 lung cancer deaths in the "other" 
welders (E=6.12; SMR=163; 95% CI: 78-300).
    Becker et al. compiled a cohort of 1,213 stainless steel welders 
and 1,688 turners from 25 German metal processing factories who had a 
minimum of 6 months employment during the period 1950-1970 (Exs. 227; 
250; 251). The data collected included the primary type of welding 
(e.g., arc welding, gas-shielded welding, etc.) used by each person, 
working conditions, average daily welding time and smoking status. The 
most recent follow-up of the cohort was through 1995. Expected numbers 
were developed using German mortality data. There were 268 deaths among 
the welders and 446 deaths among the turners. An elevated, but non-
statistically significant, lung cancer SMR (O=28; E=23; SMR=121.5; 95% 
CI: 80.7-175.6) was observed among the welders. There were 38 lung 
cancer deaths among the turners with 38.6 expected, resulting in a SMR 
slightly below unity. Seven deaths from cancer of the pleura (all 
mesotheliomas) occurred among the welders with only 0.6 expected 
(SMR=1,179.9; 95% CI: 473.1-2,430.5), compared to only one death from 
cancer of the pleura among the turners, suggesting that the welders had 
exposure to asbestos. Epidemiological studies have shown that asbestos 
exposure is a primary cause of pleural mesotheliomas.
    The International Agency for Research on Cancer (IARC) and the 
World Health Organization (WHO) cosponsored a study on welders. IARC 
and WHO compiled a cohort of 11,092 male welders from 135 companies in 
nine European countries to investigate the relationship between the 
different types of exposure occurring in stainless steel, mild steel 
and shipyard welding and various cancer sites, especially lung cancer 
(Ex. 7-114). Cohort entrance criteria varied by country. The expected 
number of deaths was compiled using national mortality rates from the 
WHO mortality data bank.
    Results indicated the lung cancer deaths were statistically 
significant in the total cohort (116 cases; E=86.81; SMR=134; 95% CI: 
110-160). Cohort members were assigned to one of four subcohorts based 
upon type of welding activity. While the lung cancer SMRs were elevated 
for all of the subcohorts, the only statistically significant SMR was 
for the mild steel-only welders (O=40; E=22.42; SMR=178; 95% CI: 127-
243). Results for the other subgroups were: shipyard welders (O=36; 
E=28.62; SMR=126; 95% CI: 88-174); ever stainless steel welders (O=39; 
E=30.52; SMR=128; 95% CI: 91-175); and predominantly stainless steel 
welders (O=20; E=16.25; SMR=123; 95% CI: 75-190). When analyzed by 
subcohort and time since first exposure, the SMRs increased over time 
for every group except shipyard welders. For the predominantly 
stainless steel welder subcohort, the trend to increase with time was 
statistically significant (p < .05).
    An analysis was conducted of lung cancer mortality in two stainless 
steel welder subgroups (predominantly and ever) with a minimum of 5 
years of employment. Cumulative Cr(VI) was computed from start of 
exposure until 20 years prior to death. A lung cancer SMR of 170, based 
upon 14 cases, was observed in the stainless steel ever subgroup for 
those welders with >=0.5 mg-years/m\3\ Cr(VI) exposure; the lung cancer 
SMR for those in the < 0.5 mg-years/m\3\ Cr(VI) exposure group was 123 
(based upon seven cases). Neither SMR was statistically significant. 
For the predominantly stainless steel welders, which is a subset of the 
stainless steel ever subgroup, the corresponding SMRs were 167 (>=0.5 
mg-years/m\3\ Cr(VI) exposure) based upon nine cases and 191 (< 0.5 mg-
years/m\3\ Cr(VI) exposure) based upon three cases. Neither SMR was 
statistically significant.
    In conjunction with the IARC/WHO welders study, Gerin et al. 
reported the development of a welding process exposure matrix relating 
13 combinations of welding processes and base metals used to average 
exposure levels for total welding fumes, total chromium, Cr(VI) and 
nickel (Ex. 7-120). Quantitative estimates were derived from the 
literature supplemented by limited monitoring data taken in the 1970s 
from only 8 of the 135 companies in the IARC/WHO mortality study. An 
exposure history was constructed which included hire and termination 
dates, the base metal welded (stainless steel or mild steel), the 
welding process used and changes in exposure over time. When a detailed 
welding history was not available for an individual, the average 
company welding practice profile was used. In addition, descriptions of 
activities, work force, welding processes and parameters, base metals 
welded, types of electrodes or rods, types of confinement and presence 
of local exhaust ventilation were obtained from the companies.
    Cumulative dose estimates in mg/m\3\ years were generated for each 
welder's profile (number of years and proportion of time in each 
welding situation) by applying a welding process exposure matrix 
associating average concentrations of welding fumes (mg/m\3\) to each 
welding situation. The corresponding exposure level was multiplied by 
length of employment and summed over the various employment periods 
involving different welding situations. No dose response relationship 
was seen for exposure to Cr(VI) for either those who were "ever 
stainless steel welders" or those who were "predominantly stainless 
steel welders". The authors note that if their exposure estimates are 
correct, the study had the power to detect a significant result in the 
high exposure group for Cr(VI). However, OSHA believes that there is 
likely to be substantial exposure misclassification in this study, as 
discussed further in section VI.G.4.
    The IARC/WHO multicenter study is the sole attempt to undertake 
even a semi-quantified exposure analysis of stainless steel welders' 
potential exposure to nickel and Cr(VI) for <5 and >=0.5 mg-years/
m3 Cr(VI) exposures. The IARC/WHO investigators noted that 
there was more than a twofold increase in SMRs between the long (>=20 
years since first exposure) and short (< 20 years since first exposure) 
observation groups for the predominantly stainless steel welders 
"suggesting a relation of lung cancer mortality with the occupational 
environment for this group" (Ex. 7-114, p. 152). The authors conclude 
that the increase in lung cancer mortality does not appear to be 
related to either duration of exposure or cumulative exposure to total 
fume, chromium, Cr(VI) or nickel.
    Moulin compiled a cohort of 2,721 French male welders and an 
internal comparison group of 6,683 manual workers employed in 13 
factories (including three shipyards) with a minimum of one year of 
employment from 1975 to 1988 (Ex. 7-92). Three controls were selected 
at random for each welder. Smoking data were abstracted from medical 
records for 86.6% of welders and 86.5% of the controls. Smoking data 
were incorporated in the lung cancer mortality analysis using methods 
suggested by Axelson. Two hundred and three deaths were observed in the 
welders and 527 in the comparison group. A non-statistically 
significant increase was observed in the lung cancer SMR (O=19; 
E=15.33; SMR=124; 95% CI: 0.75-1.94) for the welders. In the control 
group, the lung cancer SMR was in deficit (O=44; E=46.72; SMR=94; 95% 
CI: 0.68-1.26). The resulting relative risk was a non-significant 1.3. 
There were three deaths from pleural cancer in the comparison group and 
none in the welders, suggesting asbestos exposure in the comparison 
group. The welders were divided into four subgroups (shipyard welders, 
mild steel only welders, ever stainless steel welders and stainless 
steel predominantly Cr(VI) welders). The highest lung cancer SMR was 
for the mild steel welders O=9; SMR of 159). The lowest lung cancer 
SMRs were for ever stainless steel welders (O=3; SMR= 92) and for 
stainless steel predominantly Cr(VI) welders (O=2; SMR= 103). None of 
the SMRs are statistically significant.
    Hansen conducted a study of cancer incidence among 10,059 male 
welders, stainless steel grinders and other metal workers from 79 
Danish companies (Ex. 9-129). Cohort entrance criteria included: alive 
on April 1, 1968; born before January 1, 1965; and employed for at 
least 12 months between April 1, 1964 and December 31, 1984. Vital 
status follow-up found 9,114 subjects alive, 812 dead and 133 
emigrated. A questionnaire was sent to subjects and proxies for 
decedents/emigrants in an attempt to obtain information about lifetime 
occupational exposure, smoking and drinking habits. The overall 
response rate was 83%. The authors stated that no major differences in 
smoking habits were found between exposure groups with or without a 
significant excess of lung cancer.
    The expected number of cancers was based on age-adjusted national 
cancer incidence rates from the Danish Cancer Registry. There were 
statistically significantly elevated Standardized Incidence Ratios 
(SIRs) for lung cancer in the welding (any kind) group (O=51; E=36.84; 
SIR=138; 95% CI: 103-181) and in the mild steel only welders (O=28; 
E=17.42; SIR=161; 95% CI: 107-233). The lung cancer SIR for mild steel 
ever welders was 132 (O=46; E=34.75; 95% CI: 97-176); for stainless 
steel ever welders 119 (O=23; E=19.39; 95% CI: 75-179) and for 
stainless steel only welders 238 (O=5; E=2.10; 95% CI: 77-555).
    Laurtitsen reported the results of a nested case-control conducted 
in conjunction with the Hansen cancer incidence study discussed above 
(Exs. 35-291; 9-129). Cases were defined as the 94 lung cancer deaths. 
Controls were defined as anyone who was not a case, but excluded deaths 
from respiratory diseases other than lung cancer (either as an 
underlying or a contributing cause of death), deaths from "unknown 
malignancies" and decedents who were younger than the youngest case. 
There were 439 decedents eligible for use as controls.
    The crude odds ratio (OR) for welding ever (yes/no) was 1.7 (95% 
CI: 1.0-2.8). The crude OR for mild steel welding only was 1.3 (95% CI: 
0.8-2.3) and for stainless steel welding only the crude OR was 1.3 (95% 
CI: 0.3-4.3). When analyzed by number of years exposed, "ever" 
stainless steel welding showed no relationship with increasing number 
of years exposed. The highest odds ratio (2.9) was in the lowest 
category (1-5 years) based upon seven deaths; the lowest odds ratio was 
in the highest category (21+ years) based upon three deaths.
    Kjuus et al. conducted a hospital-based case-control study of 176 
male incident lung cancer cases and 186 controls (matched for age, +/-5 
years) admitted to two county hospitals in southeast Norway during 
1979-1983 (Ex. 7-72). Subjects were classified according to exposure 
status of main occupation and number of years in each exposure category 
and assigned into one of three exposure groups according to potential 
exposure to respiratory carcinogens and other contaminants. A 
statistically significantly elevated risk ratio for lung cancer 
(adjusted for smoking) for the exposure factor "welding, stainless, 
acid proof" of 3.3 (p< 0.05) was observed based upon 16 lung cancer 
deaths. The unadjusted odds ratio is not statistically significant 
(OR=2.8). However, the appropriateness of the analysis is questionable 
since the exposure factors are not discrete (a case or a control may 
appear in multiple exposure factors and therefore is being compared to 
himself). In addition, the authors note that several exposure factors 
were highly correlated and point out specifically that one-half of the 
cases "exposed to either stainless steel welding fumes or fertilizers 
also reported moderate to heavy asbestos exposure." When put into a 
stepwise logistic regression model, exposure to stainless steel fumes, 
which was initially statistically significant, loses its significance 
when smoking and asbestos are first entered into the model.
    Hull et al. conducted a case-control study of lung cancer in white 
male welders aged 20-65 identified through the Los Angeles County tumor 
registry (Southern California Cancer Surveillance Program) for the 
period 1972 to 1987 (Ex. 35-243). Controls were welders 40 years of age 
or older with non-pulmonary malignancies. Interviews were conducted to 
obtain information about sociodemographic data, smoking history, 
employment history and occupational exposures to specific welding 
processes, metals welded, asbestos and confined space welding. 
Interviews were completed for 90 (70%) of the 128 lung cancer cases and 
116 (66%) of the controls. Analysis was conducted using 85 deceased 
cases and 74 deceased controls after determining that the subject's 
vital status influenced responses to questions concerning occupational 
exposures. The crude odds ratio (ever vs. never exposed) for stainless 
steel welding, based upon 34 cases, was 0.9 (95% CI: 0.3-1.4). For 
manual metal arc welding on stainless steel, the crude odds ratio
was 1.3 (95% CI: 0.6-2.3) based upon 61 cases.
    While the relative risk estimates in both cohort and case-control 
of stainless steel welders are elevated, none are statistically 
significant. However, when combined in two meta-analyses, a small but 
statistically significant increase in lung cancer risk was reported. 
Two meta-analyses of welders have been published. Moulin carried out a 
meta-analysis of epidemiologic studies of lung cancer risk among 
welders, taking into account the role of asbestos and smoking (Ex. 35-
285). Studies published between 1954 and 1994 were reviewed. The 
inclusion criteria were clearly defined: only the most recent updates 
of cohort studies were used and only the mortality data from mortality/
morbidity studies were included. Studies that did not provide the 
information required by the meta-analysis were excluded.
    Five welding categories were defined (shipyard welding, non-
shipyard welding, mild steel welding, stainless steel welding and all 
or unspecified welding). The studies were assigned to a welding 
category (or categories) based upon the descriptions provided in the 
paper's study design section. The combined relative risks (odds ratios, 
standardized mortality ratios, proportionate mortality ratios and 
standardized incidence ratios) were calculated separately for the 
population-based studies, case-control studies, and cohort studies, and 
for all the studies combined.
    Three case-control studies (Exs. 35-243; 7-120; 7-72) and two 
cohort studies (Exs. 7-114; 35-277) were included in the stainless 
steel welding portion of the meta-analysis. The combined relative risk 
was 2.00 (O=87; 95% CI: 1.22-3.28) for the case-control studies and 
1.23 (O=27; 95% CI: 0.82-1.85) for the cohort studies. When all five 
studies were combined, the relative risk was 1.50 (O=114; 95% CI: 1.10-
2.05).
    By contrast, the combined risk ratio for the case-control studies 
of mild steel welders was 1.56 (O=58; 95% CI: 0.82-2.99) (Exs. 7-120; 
35-243). For the cohort studies, the risk ratio was 1.49 (O=79; 95% CI: 
1.15-1.93) (Exs. 35-270; 7-114). For the four studies combined, the 
risk ratio was 1.50 (O=137; 95% CI: 1.18-191). The results for the 
stainless steel welders and the mild steel welders are basically the 
same.
    The meta-analysis by Sjogren of exposure to stainless steel welding 
fumes and lung cancer included studies published between 1984 and 1993, 
which took smoking and potential asbestos exposure into account (Ex. 7-
113). Five studies met the author's inclusion criteria and were 
included in the meta-analysis: two cohort studies, Moulin et al. (Ex. 
35-283) and Sjogren et al. (Ex. 7-95); and three case-control studies, 
Gerin, et al. (Ex. 7-120, Hansen et al. (Ex. 9-129) and Kjuus et al. 
(Ex. 7-72). The calculated pooled relative risk for welders exposed to 
stainless steel welding fumes was 1.94 (95% CI: 1.28-2.93).
5. Evidence from Ferrochromium Workers
    Ferrochromium is produced by the electrothermal reduction of 
chromite ore with coke in the presence of iron in electric furnaces. 
Some of the chromite ore is oxidized into Cr(VI) during the process. 
However, most of the ore is reduced to chrome metal. The manufacture of 
ferroalloys results in a complex mixture of particles, fumes and 
chemicals including nickel, Cr(III) and Cr(VI). Polycyclic aromatic 
hydrocarbons (PAH) are released during the manufacturing process. The 
co-exposure to other potential lung carcinogens combined with the lack 
of a statistically significant elevation in lung cancer mortality among 
ferrochromium workers were limitations in the key studies. 
Nevertheless, the observed increase in the relative risks of lung 
cancer add some further support to the much stronger link between 
Cr(VI) and lung cancer found in soluble chromate production workers, 
chromate pigment production workers, and chrome platers. The key 
studies are summarized in Table V-5.
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    Langard et al. conducted a cohort study of male workers producing 
ferrosilicon and ferrochromium for more than one year between 1928 and 
1977 at a plant located on the west coast of Norway (Exs. 7-34; 7-37). The 
cohort and study findings are summarized in Table V.5. Excluded from 
the study were workers who died before January 1, 1953 or had an 
unknown date of birth. The cohort was defined in the 1980 study as 976 
male employees who worked for a minimum of one year prior to January 1, 
1960. In the 1990 study, the cohort definition was expanded to include 
those hired up to 1965.
    Production of ferrosilicon at the plant began in 1928 and 
ferrochromium production began in 1932. Job characterizations were 
compiled by combining information from company personnel lists and 
occupational histories contained in medical records and supplemented 
with information obtained via interview with long-term employees. Ten 
occupational categories were defined. Workers were assigned to an 
occupational category based upon the longest time in a given category.
    Industrial hygiene studies of the plant from 1975 indicated that 
both Cr(III) and Cr(VI) were present in the working environment. The 
ferrochromium furnance operators were exposed to measurements of 0.04-
0.29 mg/m3 of total chromium. At the charge floor the mean 
concentration of total chromium was 0.05 mg/m3, 11-33% of 
which was water soluble. The water soluble chromium was considered to 
be in the hexavalent state.
    Both observed and expected cases of cancer were obtained via the 
Norwegian Cancer Registry. The observation period for cancer incidence 
was January 1, 1953 to December 31, 1985. Seventeen incident lung 
cancers were reported in the 1990 study (E=19.4; SIR=88). A deficit of 
lung cancer incidence was observed in the ferrosilicon group (O=2; 
E=5.8; SIR=35). In the ferrochromium group there were a significant 
excess of lung cancer; 10 observed lung cancers with 6.5 expected 
(SIR=154).
    Axelsson et al. conducted a study of 1,932 ferrochromium workers to 
examine whether exposure in the ferrochromium industry could be 
associated with an increased risk of developing tumors, especially lung 
cancer (Ex. 7-62). The study cohort and findings are summarized in 
Table V.5. The study cohort was defined as males employed at a 
ferrochromium plant in Sweden for at least one year during the period 
January 1, 1930 to December 31, 1975.
    The different working sites within the industry were classified 
into four groups with respect to exposure to Cr(VI) and Cr(III). 
Exposure was primarily to metallic and trivalent chromium with 
estimated levels ranging from 0-2.5 mg/m3. Cr(VI) was also 
present in certain operations with estimated levels ranging from 0-0.25 
mg/m3. The highest exposure to Cr(VI) was in the arc-furnace 
operations. Cr(VI) exposure also occurred in a chromate reduction 
process during chromium alum production from 1950-1956. Asbestos-
containing materials had been used in the plant. Cohort members were 
classified according to length and place of work in the plant.
    Death certificates were obtained and coded to the revision of the 
International Classification of Diseases in effect at the time of 
death. Data on cancer incidence were obtained from the Swedish National 
Cancer Registry. Causes of death in the cohort for the period 1951-1975 
were compared with causes of death for the age-adjusted male population 
in the county in which the plant was located.
    There were seven cases of cancers of the trachea, bronchus and lung 
and the pleura with 5.9 expected (SIR=119) for the period 1958-1975. 
Four of the seven cases in the lung cancer group were maintenance 
workers and two of the four cases were pleural mesotheliomas. In the 
arc furnace group, which was thought to have the highest potential 
exposure to both Cr(III) and Cr(VI), there were two cancers of the 
trachea, bronchus and lung and the pleura. One of the cases was a 
mesothelioma. Of the 380 deaths that occurred during the period 1951-
1975, five were from cancer of the trachea, bronchus and lung and the 
pleura (E=7.2; SMR=70). For the "highly" exposed furnace workers, 
there was one death from cancer of the trachea, bronchus and lung and 
the pleura.
    Moulin et al. conducted a cohort mortality study in a French 
ferrochromium/stainless steel plant to determine if exposure to 
chromium compounds, nickel compounds and polycyclic aromatic 
hydrocarbons (PAHs) results in an increased risk of lung cancer (Ex. 
282). The cohort was defined as men employed for at least one year 
between January 1, 1952 and December 31, 1982; 2,269 men met the cohort 
entrance criteria. No quantitative exposure data were available and no 
information on the relative amounts of Cr(VI) and Cr(III) was provided. 
In addition, some workers were also exposed to other carcinogens, such 
as silica and asbestos. The authors estimated that 75.7% of the cohort 
had been exposed to combinations of PAH, nickel and chromium compounds. 
Of the 137 deaths identified, the authors determined 12 were due to 
cancer of the trachea, bronchus and lung (E=8.56; SMR=140; 95% CI: 
0.72-2.45). Eleven of the 12 lung cancers were in workers employed for 
at least one year in the ferrochromium or stainless steel production 
workshops (E=5.4; SMR=204; 95% CI: 1.02-3.64).
    Pokrovskaya and Shabynina conducted a cohort mortality study of 
male and female workers employed "some time" between 1955 and 1969 at 
a chromium ferroalloy production plant in the U.S.S.R (Ex. 7-61). 
Workers were exposed to both Cr(III) and Cr(VI) as well as to benzo [a] 
pyrene. Neither the number of workers nor the number of cancer deaths 
by site were provided. Death certificates were obtained and the deaths 
were compared with municipal mortality rates by gender and 10 year age 
groups. The investigators state that they were able to exclude those in 
the comparison group who had chromium exposures in other industries. 
The lung cancer SMR for male chromium ferroalloy workers was 440 in the 
30-39 year old age group and 660 in the 50-59 year old age group 
(p=0.001). There were no lung cancer deaths in the 40-49 and the 60-69 
year old age groups. The data suggest that these ferrochromium workers 
may have been had an excess risk of lung cancer.
    The association between Cr(VI) exposure in ferrochromium workers 
and the incidence of respiratory tract cancer these studies is 
difficult to assess because of co-exposures to other potential 
carcinogens (e.g., asbestos, PAHs, nickel, etc.), absence of a clear 
exposure-response relationship and lack of information on smoking. 
There is suggestive evidence of excess lung cancer mortality among 
Cr(VI)-exposed ferrochromium workers in the Norwegian (Langard) cohort 
when compared to a similar unexposed cohort of ferrosilicon workers. 
However, there is little consistency for this finding in the Swedish 
(Axelsson) or French (Moulin) cohorts.
6. Evidence From Workers in Other Industry Sectors
    There are several other epidemiological studies that do not fit 
into the five industry sectors previously reviewed. These include 
worker cohorts in the aerospace industry, paint manufacture, and 
leather tanning operations, among others. The two cohorts of aircraft 
manufacturing workers are summarized in Table V-6. All of the cohorts 
had some Cr(VI) exposure, but certain cohorts may have included a 
sizable number of workers with little or no exposure to Cr(VI). This 
creates an additional complexity in assessing whether the study 
findings support a Cr(VI) etiology for cancer of the respiratory system.
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    Alexander et al. conducted a cohort study of 2,429 aerospace 
workers with a minimum of six months of cumulative employment in jobs 
involving chromate exposure during the period 1974 through 1994 (Ex. 31-16-3). 
Exposure estimates were based on industrial hygiene measurements and work 
history records. Jobs were classified into categories of "high" 
(spray painters, decorative painters), "moderate" (sanders/maskers, 
maintenance painters) and "low" (chrome platers, surface processors, 
tank tenders, polishers, paint mixers) exposure. Each exposure category 
was assigned a summary TWA exposure based upon the weighted TWAs and 
information from industrial hygienists. The use of respiratory 
protection was accounted for in setting up the job exposure matrix. The 
index of cumulative total chromium exposure (reported as [mu]g/m\3\ 
chromate TWA-years) was computed by multiplying the years in each job 
by the summary TWAs for each exposure category.
    In addition to cumulative chromate exposure, chromate exposure jobs 
were classified according to the species of chromate. According to the 
authors, in painting operations the exposure is to chromate pigments 
with moderate and low solubility such as zinc chromate, strontium 
chromate and lead chromate; in sanding and polishing operations the 
same chromate pigments exist as dust; while platers and tank tenders 
are exposed to chromium trioxide, which is highly soluble.
    Approximately 26% of the cohort was lost to follow-up. Follow-up on 
the cohort was short (average 8.9 years per cohort member). Cases were 
identified through the Cancer Surveillance System (CSS) at the Fred 
Hutchinson Cancer Research Center in Seattle, Washington. CSS records 
primary cancer diagnoses in 13 counties in western Washington. Expected 
numbers were calculated using race-, gender-, age- and calendar-
specific rates from the Puget Sound reference population for 1974 
through 1994. Fifteen lung cancer cases were identified with an overall 
standardized incidence ratio (SIR) of 80 (95% CI: 0.4-1.3). The SIRs 
for lung cancer by cumulative years of employment in the "high 
exposure" painting job category were based upon only three deaths in 
each of the cumulative years categories (<5 and >=5); years of 
employment was inversely related to the risk of lung cancer. For those 
in the "low exposure" category, the SIRs were 130 for those who 
worked less than five years in that category (95% CI: 0.2-4.8) and 190 
for those who worked five years or more (95% CI: 0.2-6.9). However, 
there were only two deaths in each category. The SIR for those who 
worked >=5 years was 270 (95% CI: 0.5-7.8), but based only on three 
deaths.
    Boice et al. conducted a cohort mortality study of 77,965 workers 
employed for a minimum of one year on or after January 1960 in aircraft 
manufacturing (Ex. 31-16-4). Routine exposures to Cr(VI) compounds 
occurred primarily while operating plating and coating process 
equipment or when using chromate based primers or paints. According to 
the authors, 3,634 workers, or 8% of the cohort, had the potential for 
routine exposure to chromate and 3,809 workers, or 8.4%, had the 
potential for intermittent exposure to chromate. Limited chromate air 
sampling was conducted between 1978 and 1991. The mean full shift air 
measurement was 1.5 [mu]g CrO3/m\3\ (0.78 [mu]g Cr(VI)/m\3\) 
indicating fairly low airborne Cr(VI) in the plant (Ex. 47-19-5).
    Follow up of the cohort was through 1996. Expectations were 
calculated based on the general population of California for white 
workers, while general population rates for the U.S. were used for non-
white workers. For the 3,634 cohort members who had potential for 
routine exposure to chromates, the lung cancer SMR (race and gender 
combined) was 102 based upon 87 deaths (95% CI: 82-126). There was a 
slight non-significant positive trend (p value >2.0) for lung cancer 
with duration of potential exposure. The SMR was 108 (95% CI: 75-157) 
for workers exposed to chromate for >=5 years. Among the painters, 
there were 41 deaths from lung cancer yielding a SMR of 111 (95% CI: 
80-151). For those who worked as a process operator or plater the SMR 
for lung cancer was 103 based upon 38 deaths (95% CI: 73-141).
    OSHA believes the Alexander (Ex. 31-16-3) and the Boice et al. (Ex. 
31-16-4) studies have several limitations. The Alexander cohort has few 
lung cancers (due in part to the young age of the population) and lacks 
smoking data. The authors note that these factors "[limit] the overall 
power of the study and the stability of the risk estimates, especially 
in exposure-related subanalyses" (Ex. 31-16-3, p. 1256). Another 
limitation of the study is the 26.3% of cohort members lost to follow-
up. Boice et al. is a large study of workers in the aircraft 
manufacturing industry, but was limited by a lack of Cr(VI) exposure 
measurement during the 1960s and most of the 1970s. I was also limited 
by a substantial healthy worker survivor effect that may have masked 
evidence of excess lung cancer mortality in Cr(VI) exposed workers (Ex. 
31-16-4). These studies are discussed further in section VI, including 
section VI.B.6 (Alexander cohort) and section VI.G.4.a (Alexander and 
Boice cohorts).
    Dalager et al. conducted a proportionate mortality study of 977 
white male spray painters potentially exposed to zinc chromate in the 
aircraft maintenance industry who worked at least three months and 
terminated employment within ten years prior to July 31, 1959 (Ex. 7-
64). Follow-up was through 1977. The expected numbers of deaths were 
obtained by applying the cause-specific proportionate mortality of U.S. 
white males to the total numbers of deaths in the study group by five 
year age groups and five year time intervals. Two hundred and two 
deaths were observed. There were 21 deaths from cancer of the 
respiratory system (PMR=184), which was statistically significant. The 
Proportionate Cancer Mortality Ratio for cancer of the respiratory 
system was not statistically significant (PCMR= 146). Duration of 
employment as a painter with the military as indicated on the service 
record was used as an estimate of exposure to zinc chromate pigments, 
which were used as a metal primer. The PMRs increased as duration of 
employment increased (< 5 years, O=9, E=6.4, PMR=141; 5-9 years, O=6, 
E=3, PMR=200; and 10+ years, O=6, E=2, PMR=300) and were statistically 
significant for those who worked 10 or more years.
    Bertazzi et al. studied the mortality experience of 427 workers 
employed for a minimum of six months between 1946 and 1977 in a plant 
manufacturing paint and coatings (Ex. 7-65). According to the author, 
chromate pigments represented the "major exposure" in the plant. The 
mortality follow-up period was 1954-1978. There were eight deaths from 
lung cancer resulting in a SMR of 227 on the local standard (95% CI: 
156-633) and a SMR of 334 on the national standard (95% CI: 106-434). 
The authors were unable to differentiate between exposures to different 
paints and coatings. In addition, asbestos was used in the plant and 
may be a potential confounding exposure.
    Morgan conducted a cohort study of 16,243 men employed after 
January 1, 1946 for at least one year in the manufacture of paint or 
varnish (Ex. 8-4). Analysis was also conducted for seven subcohorts, 
one of which was for work with pigments. Expectations were calculated 
based upon the mortality experience of U.S. white males. The SMR for 
cancer of the trachea, bronchus and lung was below unity based upon 150 
deaths. For the pigment subcohort, the SMR for cancer of the trachea, 
bronchus and lung was 117 based upon 43 deaths. In a follow-up study of 
the subcohorts, case-control analyses were conducted for several causes 
of death including lung cancer (Ex. 286). The details of matching were not 
provided. The authors state that no significant excesses of lung cancer 
risk by job were found. No odds ratios were presented.
    Pippard et al. conducted a cohort mortality study of 833 British 
male tannery workers employed in 1939 and followed through December 31, 
1982 (Ex. 278). Five hundred and seventy three men worked in tanneries 
making vegetable tanned leathers and 260 men worked in tanneries that 
made chrome tanned leathers. The expected number of deaths was 
calculated using the mortality rates of England and Wales as a whole. 
The lung cancer SMR for the vegetable tanned leather workers was in 
deficit (O=31; E=32.6; 95% CI: 65-135), while the lung cancer SMR for 
the chrome tanned leather workers was slightly elevated but not 
statistically significant (O=13; E=12; SMR=108; 95% CI: 58-185).
    In a different study of two U.S. tanneries, Stern et al. 
investigated mortality in a cohort of all production workers employed 
from January 1, 1940 to June 11, 1979 at tannery A (N=2,807) and from 
January 1, 1940 to May 1, 1980 at tannery B (N=6,558) (Ex. 7-68). Vital 
status was followed through December 31, 1982. There were 1,582 deaths 
among workers from the two tanneries. Analyses were conducted employing 
both U.S. mortality rates and the mortality rates for the state in 
which the plant is located. There were 18 lung/pleura cancer deaths at 
tannery A and 42 lung/pleura cancer deaths at tannery B. The lung 
cancer/pleura SMRs were in deficit on both the national standard and 
the state standard for both tanneries. The authors noted that since the 
1940s most chrome tanneries have switched to the one-bath tanning 
method in which Cr(VI) is reduced to Cr(III).
    Blot et al. reported the results of a cohort study of 51,899 male 
workers of the Pacific Gas & Electric Company alive in January 1971 and 
employed for at least six months before the end of 1986 (Ex. 239). A 
subset of the workers were involved in gas generator plant operations 
where Cr(VI) compounds were used in open and closed systems from the 
1950s to early 1980s. One percent of the workers (513 men) had worked 
in gas generator jobs, with 372 identified from post-1971 listing at 
the company's three gas generator plants and 141 from gas generator job 
codes. Six percent of the cohort members (3,283) had trained at one of 
the gas generator plants (Kettleman).
    SMRs based on national and California rates were computed. Results 
in the paper are based on the California rates, since the overall 
results reportedly did not differ substantially from those using the 
national rates. SMRs were calculated for the entire cohort and for 
subsets defined by potential for gas generator plant exposure. No 
significant cancer excesses were observed and all but one cancer SMR 
was in deficit. There were eight lung cancer deaths in the gas 
generator workers (SMR=81; 95% CI: 0.35-1.60) and three lung cancer 
deaths among the Kettleman trainees (SMR=57; 95% CI: 0.12-1.67). There 
were no deaths from nasal cancer among either the gas generator workers 
or the Kettleman trainees. The risk of lung cancer did not increase 
with length of employment or time since hire.
    Rafnsson and Johannesdottir conducted a study of 450 licensed 
masons (cement finishers) in Iceland born between 1905 and 1945, 
followed from 1951 through 1982 (Ex. 7-73). Stonecutters were excluded. 
Expectations were based on the male population of Iceland. The SMR for 
lung cancer was 314 and is statistically significant based upon nine 
deaths (E=2.87; 95% CI: 1.43-5.95). When a 20 year latency was factored 
into the analysis, the lung cancer SMR remained statistically 
significant (O=8; E=2.19; SMR=365; 95% CI: 1.58-7.20).
    Svensson et al. conducted a cohort mortality study of 1,164 male 
grinding stainless steel workers employed for three months or more 
during the period 1927-1981 (Ex.266). Workers at the facility were 
reportedly exposed to chromium and nickel in the stainless steel 
grinding process. Records provided by the company were used to assign 
each worker to one of three occupational categories: those considered 
to have high exposure to chromium, nickel as well as total dust, those 
with intermediate exposure, and those with low exposure. Mortality 
rates for males in Blekinge County, Sweden were used as the reference 
population. Vital status follow-up was through December 31, 1983. A 
total of 194 deaths were observed (SMR=91). No increased risk of lung 
cancer was observed (SMR=92). The SMR for colon/rectum cancer was 2.47, 
but was not statistically significant.
    Cornell and Landis studied the mortality experience of 851 men who 
worked in 26 U.S. nickel/chromium alloy foundries between 1968 and 1979 
(Ex. 7-66). Standardized Proportionate Mortality Ratio (SPMR) analyses 
were done using both an internal comparison group (foundry workers not 
exposed to nickel/chromium) and the mortality experience of U.S. males. 
The SPMR for lung cancer was 105 (O=60; E=56.9). No nasal cancer deaths 
were observed.
    Brinton et al. conducted a case-control study of 160 patients 
diagnosed with primary malignancies of the nasal cavity and sinuses at 
one of four hospitals in North Carolina and Virginia between January 1, 
1970 and December 31, 1980 (Ex. 8-8). For each case determined to be 
alive at the time of interview, two hospital controls were selected 
matched on vital status, hospital, year of admission (2 
years), age (5 years), race and state economic area or 
county or usual residence. Excluded from control selection were 
malignant neoplasms of the buccal cavity and pharynx, esophagus, nasal 
cavity, middle ear and accessory sinuses, larynx, and secondary 
neoplasms. Also excluded were benign neoplasms of the respiratory 
system, mental disorders, acute sinusitis, chronic pharyngitis and 
nasopharyngitis, chronic sinusitis, deflected nasal septum or nasal 
polyps. For those cases who were deceased at the time of interview, two 
different controls were selected. One control series consisted of 
hospital controls as described previously. The second series consisted 
of decedents identified through state vital statistics offices matched 
for age (5 years), sex, race, county of usual residence and 
year of death. A total of 193 cases were identified and 160 case 
interviews completed. For those exposed to chromates, the relative risk 
was not significantly elevated (OR=5.1) based upon five cases. 
According to the authors, chromate exposure was due to the use of 
chromate products in the building industry and in painting, rather than 
the manufacture of chromates.
    Hernberg et al. reported the results of a case-control study of 167 
living cases of nasal or paranasal sinus cancer diagnosed in Denmark, 
Finland and Sweden between July 1, 1977 and December 31, 1980 (Exs. 8-
7; 7-71). Controls were living patients diagnosed with malignant tumors 
of the colon and rectum matched for country, gender and age at 
diagnosis (3 years) with the cases. Both cases and controls 
were interviewed by telephone to obtain occupational histories. 
Patients with work-related exposures during the ten years prior to 
their illness were excluded. Sixteen cases reported exposure to 
chromium, primarily in the "stainless steel welding" and "nickel" 
categories, versus six controls (OR=2.7l; 95% CI: 1.1-6.6).
7. Evidence From Experimental Animal Studies
    Most of the key animal cancer bioassays for chromium compounds were 
conducted before 1988. These studies have been critically reviewed by the 
IARC in the Monograph Chromium, Nickel, and Welding (Ex. 35-43). OSHA 
reviewed the key animal cancer bioassays in the NPRM (69 FR at 59341-59347)
and requested any additional data in experimental animals that were considered 
important to evaluating the carcinogenicity of Cr(VI). The discussion below 
describes these studies along with any new study information received 
during the public hearing and comment periods.
    In the experimental studies, Cr(VI) compounds were administered by 
various routes including inhalation, intratracheal instillation, 
intrabronchial implantation, and intrapleural injection, as well as 
intramuscular and subcutaneous injection. For assessing human health 
effects from occupational exposure, the most relevant route is 
inhalation. However, as a whole, there were very few inhalation 
studies. In addition to inhalation studies, OSHA is also relying on 
intrabronchial implantation and intratracheal instillation studies for 
hazard identification because these studies examine effects directly 
administered to the respiratory tract, the primary target organ of 
concern, and they give insight into the relative potency of different 
Cr(VI) compounds. In comparison to studies examining inhalation, 
intrabronchial implantation, and intratracheal instillation, studies 
using subcutaneous injection and intramuscular administration of Cr(VI) 
compounds were of lesser significance but were still considered for 
hazard identification.
    In its evaluation, OSHA took into consideration the exposure 
regimen and experimental conditions under which the experiments were 
performed, including the exposure level and duration; route of 
administration; number, species, strain, gender, and age of the 
experimental animals; the inclusion of appropriate control groups; and 
consistency in test results. Some studies were not included if they did 
not contribute to the weight of evidence, lacked adequate 
documentation, were of poor quality, or were less relevant to 
occupational exposure conditions (e.g., some intramuscular injection 
studies).
    The summarized animal studies are organized by Cr(VI) compound in 
order of water solubility as defined in section IV on Chemical 
Properties (i.e., Cr(VI) compounds that are highly soluble in water; 
Cr(VI) compounds that are slightly soluble in water, and Cr(VI) 
compounds that insoluble in water). Solubility is an important factor 
in determining the carcinogenicity of Cr(VI) compounds (Ex. 35-47).
a. Highly Water Soluble Cr(VI) Compounds
    Multiple animal carcinogenicity studies have been conducted on 
highly water soluble sodium dichromate and chromic acid. The key 
studies are summarized in Table V-7.
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Chromic acid (Chromium trioxide). In a study by Adachi et al., ICR/JcI 
mice were exposed by inhalation to 3.63 mg/m\3\ for 30 minutes per day, 
two days per week for up to 12 months (Ex. 35-26-1). The mice were 
observed for an additional six months. The authors used a miniaturized 
chromium electroplating system to generate chromic acid for the study. 
The authors found there were elevations in lung adenomas at 10-14
months (3/14 vs. 0/10) and lung adenocarcinomas at 15-18 months (2/19 
vs. 0/10), but the results were not statistically significant. The 
small number of animals (e.g. 10-20 per group) used in this study 
limited its power to detect all but a relatively high tumor incidence 
(e.g. >20%) with statistical precision. Statistically significant 
increases in nasal papillomas were observed in another study by Adachi 
et al., in which C57B1 mice were exposed by inhalation to 1.81 mg/m\3\ 
chromic acid for 120 min per day, two days per week for up to 12 months 
(Ex. 35-26). At 18 months, the tumor incidence was 6/20 in exposed 
animals vs. 0/20 in the control animals (p< 0.05).
    In separate but similar studies, Levy et al. and Levy and Venitt, 
using similar exposure protocol, conducted bronchial implantation 
experiments in which 100 male and female Porton-Wistar rats were dosed 
with single intrabronchial implantations of 2 mg chromic acid (1.04 mg 
Cr(VI)) mixed 50:50 with cholesterol in stainless steel mesh pellets 
(Exs. 11-2; 11-12). The authors found no statistically significant 
increases in lung tumors, although Levy et al. found a bronchial 
carcinoma incidence of 2/100 in exposed rats compared with 0/100 in 
control rats. Levy and Venitt found a bronchial carcinoma incidence of 
1/100 accompanied by a statistically significant increase in squamous 
metaplasia, a lesion believed capable of progressing to carcinoma. 
There was no statistically significant increase in the incidence of 
squamous metaplasia in control rats or rats treated with Cr(III) 
compounds in the same study. This finding suggests that squamous 
metaplasia is specific to Cr(VI) and is not evoked by a non-specific 
stimuli, the implantation procedure itself, or treatment with Cr(III) 
containing materials.
    Similar to Levy et al. and Levy and Venitt studies, Laskin et al. 
gave a single intrabronchial implantation of 3-5 mg chromic acid mixed 
50:50 with cholesterol in stainless steel mesh pellets to 100 male and 
female Porton-Wistar rats (Ex. 10-1). The rats were observed for 2 
years. No tumors were identified in the treated or control animals (0/
100 vs. 0/24).
    Sodium dichromate. Glaser et al. exposed male Wistar rats to 
aerosolized sodium dichromate by inhalation for 22-23 hours per day, 
seven days per week for 18 months (Exs. 10-10; 10-11). The rats were 
held for an additional 12 months at which point the study was 
terminated. Lung tumor incidences among groups exposed to 25, 50, and 
100 [mu]g Cr(VI)/m\3\ were 0/18, 0/18, and 3/19, respectively, vs. 0/37 
for the control animals. Histopathology revealed one adenocarcinoma and 
two adenomas in the highest group. The slightly elevated tumor 
incidence at the highest dose was not statistically significant. A 
small number of animals (20 per group) were used in this study limiting 
its power to detect all but a relatively high tumor incidence (e.g. 
>20%) with statistical precision. In addition, the administered doses 
used in this study were fairly low, such that the maximum tolerated 
dose (i.e., the maximum dose level that does not lead to moderate 
reduction in body weight gain) may not have been achieved. Together, 
these factors limit the interpretation of the study.
    In an analysis prepared by Exponent and submitted by the Chrome 
Coalition, Exponent stated that "inhalation studies of Glaser et al. 
support a position that exposures to soluble Cr(VI) at concentrations 
at least as high as the current PEL (i.e., 52 [mu]g/m\3\) do not cause 
lung cancer" (Ex. 31-18-1, page 2). However, it should be noted that 
the Glaser et al. studies found that 15% (\3/19\) of the rats exposed 
to an air concentration just above the current PEL developed lung 
tumors, and that the elevated tumor incidence was not statistically 
significant in the highest dose group because the study used a small 
number of animals. OSHA believes the Glaser study lacks the statistical 
power to state with sufficient confidence that Cr(VI) exposure does not 
cause lung cancer at the current PEL, especially when given the 
elevated incidence of lung tumors at the next highest dose level.
    Steinhoff et al. studied the carcinogenicity of sodium dichromate 
in Sprague-Dawley rats (Ex. 11-7). Forty male and 40 female Sprague-
Dawley rats were divided into two sets of treatment groups. In the 
first set, doses of 0.01, 0.05 or 0.25 mg/kg body weight in 0.9% saline 
were instilled intratracheally five times per week. In the second set 
of treatment groups, 0.05, 0.25 or 1.25 mg/kg body weight in 0.9% 
saline doses were instilled intratracheally once per week. Duration of 
exposure in both treatment groups was 30 months. The total cumulative 
dose for the lowest treatment group of animals treated once per week 
was the same as the lowest treatment group treated five times per week. 
Similarly, the medium and high dose groups treated once per week had 
total doses equivalent to the medium and high dose animals treated five 
times per week, respectively. No increased incidence of lung tumors was 
observed in the animals dosed five times weekly. However, in the 
animals dosed once per week, tumor incidences were 0/80 in control 
animals, 0/80 in the 0.05 mg/kg exposure group, 1/80 in the 0.25 mg/kg 
exposure group and 14/80 in the 1.25 mg/kg exposure group (p < 0.01). 
The tumors were malignant in 12 of the 14 animals in the 1.25 mg/kg 
exposure group. Tracheal instillation at the highest dose level (i.e. 
1.25 mg/kg) caused emphysematous lesions and pulmonary fibrosis in the 
lungs of Cr(VI)-treated rats. A similar degree of lung damage did not 
occur at the lower dose levels. Exponent commented that the Steinhoff 
and Glaser results are evidence that the risk of lung cancer from 
occupational exposure does not exist below a threshold Cr(VI) air 
concentration of approximately 20 [mu]g/m\3\ (Ex. 38-233-4). This 
comment is addressed in Section VI.G.2.c.
    In separate but similar studies, Levy et al. and Levy and Venitt 
implanted stainless steel mesh pellets filled with a single dose of 2 
mg sodium dichromate (0.80 mg Cr(VI)) mixed 50:50 with cholesterol in 
the bronchi of male and female Porton-Wistar rats (Exs. 11-2; 11-12). 
Control groups (males and females) received blank pellets or pellets 
loaded with cholesterol. The rats were observed for two years. Levy et 
al. and Levy and Venitt reported a bronchial tumor incidence of 1/100 
and 0/89, respectively, for exposed rats. However, the latter study 
reported a statistically significant increase in squamous metaplasia, a 
lesion believed capable of progressing to carcinoma, among exposed rats 
when compared to unexposed rats. There were no bronchial tumors or 
squamous metaplasia in any of the control animals and no significant 
increases in lung tumors were observed in the two studies.
b. Slightly Water Soluble Cr(VI) Compounds
    Animal carcinogenicity studies have been conducted on slightly 
water soluble calcium chromate, strontium chromate, and zinc chromates. 
The key studies are summarized in Table V-8.
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     Calcium chromate. Nettesheim et al. conducted the only available 
inhalation carcinogenicity study with calcium chromate showing 
borderline statistical significance for increased lung adenomas in 
C57B1/6 mice exposed to 13 mg/m\3\ for 5 hours per day, 5 days per week 
over the life of the mice. The tumor incidences were 6/136 in exposed 
male mice vs. 3/136 in control male mice and 8/136 in exposed female 
mice vs. 2/136 in control female mice (Ex. 10-8).
    Steinhoff et al. observed a statistically significant increase in 
lung tumors in Sprague-Dawley rats exposed by intratracheal 
instillation to 0.25 mg/kg body weight calcium chromate in 0.9% saline 
five times weekly for 30 months (Ex. 11-7). Tumors were found in 6/80 
exposed animals vs. 0/80 in unexposed controls (p< 0.01). Increased 
incidence of lung tumors was also observed in those rats exposed to 
1.25 mg/kg calcium chromate once per week (14/80 vs. 0/80 in controls) 
for 30 months. At the highest dose, the authors observed 11 adenomas, 
one adenocarcinoma, and two squamous carcinomas. The total administered 
doses for both groups of dosed animals (1 x 1.25 mg/kg and 5 x 0.25 mg/
kg) were equal, but the tumor incidence in the rats exposed once per 
week was approximately double the incidence in rats exposed to the same 
weekly dose divided into five smaller doses. The authors suggested that 
the dose-rate for calcium chromate compounds may be important in 
determining carcinogenic potency and that limiting higher single 
exposures may offer greater protection against carcinogenicity than 
reducing the average exposure alone.
    Snyder et al. administered Cr(VI)-contaminated soil of defined 
aerodynamic diameter (2.9 to 3.64 micron) intratracheally to male 
Sprague-Dawley rats (Ex. 31-18-12). For the first six weeks of 
treatment, the rats were instilled with weekly suspensions of 1.25 mg 
of material per kg body weight, followed by 2.5 mg/kg every other week, 
until treatments were terminated after 44 weeks. The investigation 
included four exposure groups: control animals (50 rats), rats 
administered Cr(VI)-contaminated soil (50 rats), rats administered 
Cr(VI)-contaminated soil supplemented with calcium chromate (100 rats), 
and rats administered calcium chromate alone (100 rats). The total 
Cr(VI) dose for each group was: control group (0.000002 mg Cr(VI)/kg), 
soil alone group (0.324 mg Cr(VI)/kg), soil plus calcium chromate group 
(7.97 mg Cr(VI)/kg), and calcium chromate alone group (8.70 mg Cr(VI)/
kg). No primary tumors were observed in the control group or the 
chromium contaminated soil group. Four primary tumors of the lung were 
found in the soil plus calcium chromate group and one primary lung 
tumor was observed in the group treated with calcium chromate alone; 
however, these incidences did not reach statistical significance.
    Statistically significant increases in the incidence of bronchial 
carcinoma in rats exposed to calcium chromate through intrabronchial 
instillation were reported by Levy et al. (Ex. 11-2) and Levy and 
Venitt (Ex. 11-12). These studies, using a similar protocol, implanted 
a single dose of 2 mg calcium chromate (0.67 mg Cr(VI)) mixed 50:50 
with cholesterol in stainless steel pellets into the bronchi of Porton-
Wistar rats. Levy et al. and Levy and Venitt found bronchial carcinoma 
incidences of 25/100 and 8/84, respectively, following a 24-month 
observation. The increased incidences were statistically significant 
when compared to the control group. Levy and Venitt also reported 
statistically significant increases in squamous metaplasia in the 
calcium chromate-treated rats (Ex. 11-12).
    Laskin et al. observed 8/100 tumors in rats exposed to a single 
dose of 3-5 mg calcium chromate mixed with cholesterol in stainless 
steel mesh pellets implanted in the bronchi (Ex. 10-1). Animals were 
observed for a total of 136 weeks. The sex, strain, and species of the 
rats were not specified in the study. Tumor incidence in control 
animals was 0/24. Although tumor incidence did not reach statistical 
significance in this study, OSHA agrees with the IARC evaluation that 
the incidences are due to calcium chromate itself rather than 
background variation.
    Strontium chromate. Strontium chromate was tested by intrabronchial 
implantation and intrapleural injection. In a study by Levy et al., two 
strontium chromate compounds mixed 50:50 with cholesterol in stainless 
steel mesh pellets were administered by intrabronchial instillation of 
a 2 mg (0.48 mg Cr(VI)) dose into 100 male and female Porton-Wistar 
rats (Ex. 11-2). Animals were observed for up to 136 weeks. The 
strontium chromate compounds induced bronchial carcinomas in 43/99 (Sr, 
42.2%; CrO4, 54.1%) and 62/99 rats (Sr, 43.0%; Cr, 24.3%)], 
respectively, compared to 0/100 in the control group. These results 
were statistically significant. The strontium chromates produced the 
strongest carcinogenic response out of the 20 Cr(VI) compounds tested 
by the intrabronchial implantation protocol. Boeing Corporation 
commented that the intrabronchial implantation results with strontium 
chromate should not be relied upon in an evaluation of carcinogenicity 
and that the data is inconsistent with other Cr(VI) studies (Ex. 38-
106-2, p. 26). This comment is discussed in the Carcinogenic Effects 
Conclusion Section V.B.9 dealing with the carcinogenicity of slightly 
soluble Cr(VI) compounds.
    In the study by Hueper, strontium chromate was administered by 
intrapleural injection (doses unspecified) lasting 27 months (Ex. 10-
4). Local tumors were observed in 17/28 treated rats vs. 0/34 for the 
untreated rats. Although the authors did not examine the statistical 
significance of tumors, the results clearly indicate a statistical 
significance.
    Zinc chromate compounds. Animal studies have been conducted to 
examine several zinc chromates of varying water solubilities and 
composition. In separate, but similarly conducted studies, Levy et al. 
and Levy and Venitt studied two zinc chromate powders, zinc potassium 
chromate, and zinc tetroxychromate (Exs. 11-2; 11-12). Two milligrams 
of the compounds were administered by intrabronchial implantation to 
100 male and female Porton-Wistar rats. Zinc potassium chromate (0.52 
mg Cr(VI)) produced a bronchial tumor incidence of 3/61 which was 
statistically significant (p< 0.05) when compared to a control group 
(Ex. 11-12). There was also an increased incidence of bronchial tumors 
(5/100, p=0.04; 3/100, p=0.068) in rats receiving the zinc chromate 
powders (0.44 mg Cr(VI)). Zinc tetroxychromate (0.18 mg Cr(VI)) did not 
produce a statistically significant increase in tumor incidence (1/100) 
when compared to a control group. These studies show that most slightly 
water soluble zinc chromate compounds elevated incidences of tumors in 
rats.
    Basic potassium zinc chromate was administered to mice, guinea pigs 
and rabbits via intratracheal instillation (Ex. 35-46). Sixty-two 
Strain A mice were given six injections of 0.03 ml of a 0.2% saline 
suspension of the zinc chromate at six week intervals and observed 
until death. A statistically significant increase in tumor incidence 
was observed in exposed animals when compared to controls (31/62 vs. 7/
18). Statistically significant effects were not observed among guinea 
pigs or rabbits. Twenty-one guinea pigs (sex and strain not given) 
received six injections of 0.3 ml of a 1% suspension of zinc chromate 
at three monthly intervals and observed until death. Results showed 
pulmonary adenomas in only 1/21 exposed animals vs. 0/18 in controls. 
Seven rabbits (sex and strain not given) showed no increase in lung 
tumors when given 3-5 injections of 1 ml of a saline suspension of 10 
mg zinc chromate at 3-month intervals. However, as noted by IARC, the 
small numbers of animals used in the guinea pig and rabbit experiments 
(as few as 13 guinea pigs and 7 rabbits per group) limit the power of 
the study to detect increases in cancer incidence.
    Hueper found that intrapleural injection of slightly water soluble 
zinc yellow (doses were unspecified) resulted in statistically significant 
increases in local tumors in rats (sex, strain, and age of rat 
unspecified; dose was unspecified). The incidence of tumors in exposed 
rats was 22/33 vs. 0/34 in controls (Ex. 10-4).
    Maltoni et al. observed increases in the incidence of local tumors 
after subcutaneous injection of slightly water soluble zinc yellow in 
20 male and 20 female Sprague-Dawley rats (statistical significance was 
not evaluated) (Ex. 8-37). Tumor incidences were 6/40 in 20% 
CrO3 dosed animals at 110 weeks and 17/40 in 40% 
CrO3 dosed animals at 137 weeks compared to 0/40 in control 
animals.
c. Water Insoluble Cr(VI) Compounds
    There have been a number of animal carcinogenicity studies 
involving implantation or injection of principally water insoluble 
zinc, lead, and barium chromates. The key studies are summarized in 
Table V-9.
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    Lead chromate and lead chromate pigments. Levy et al. examined the 
carcinogenicity of lead chromate and several lead chromate-derived 
pigments in 100 male and female Porton-Wistar rats after a single 
intrabronchial implantation followed by a two year observation period 
(Ex. 11-12). The rats were dosed with two mg of a lead chromate 
compound and lead chromate pigments, which were mixed 50:50 with
cholesterol in stainless steel mesh pellets and implanted in the 
bronchi of experimental animals. The lead chromate and lead chromate 
pigment compositions consisted of the following: lead chromate (35.8% 
CrO4; 0.32 mg Cr(VI)), primrose chrome yellow (12.6% Cr; 
0.25 mg Cr(VI)), molybdate chrome orange (12.9% Cr; 0.26 mg Cr(VI)), 
light chrome yellow (12.5% Cr; 0.25 mg Cr(VI)), supra LD chrome yellow 
(26.9% CrO3; 0.28 mg Cr(VI)), medium chrome yellow (16.3% 
Cr; 0.33 mg Cr(VI)) and silica encapsulated medium chrome yellow (10.5% 
Cr; 0.21 mg Cr(VI)). No statistically significant tumors were observed 
in the lead chromate group compared to controls (1/98 vs. 0/100), 
primrose chrome yellow group (1/100 vs. 0/100), and supra LD chrome 
yellow group (1/100 vs. 0/100). The authors also noted no tumors in the 
molybdate chrome orange group, light chrome yellow group, and silica 
encapsulated medium chrome yellow group.
    Maltoni (Ex. 8-25), Maltoni (Ex. 5-2), and Maltoni et al. (Ex. 8-
37) examined the carcinogenicity of lead chromate, basic lead chromate 
(chromium orange) and molybdenum orange in 20 male and 20 female 
Sprague-Dawley rats by a single subcutaneous administration of the lead 
chromate compound in water. Animals were observed for 117 to 150 weeks. 
After injection of 30 mg lead chromate, local injection site sarcomas 
were observed in 26/40 exposed animals vs. 0/60 and 1/80 in controls. 
Although the authors did not examine the statistical significance of 
sarcomas, the results clearly indicate a statistical significance. 
Animals injected with 30 mg basic lead chromate (chromium orange) were 
found to have an increased incidence of local injection site sarcomas 
(27/40 vs. 0/60 and 1/80 in controls). Animals receiving 30 mg 
molybdenum orange in 1 ml saline were also found to have an increased 
incidence of local injection site sarcomas (36/40 vs. 0/60 controls).
    Carcinogenesis was observed after intramuscular injection in a 
study by Furst et al. (Ex. 10-2). Fifty male and female Fischer 344 
rats were given intramuscular injections of 8 mg lead chromate in 
trioctanoin every month for nine months and observed up to 24 months. 
An increase in local tumors at the injection site (fibrosarcomas and 
rhabdomyosarcomas) was observed (31/47 in treated animals vs. 0/22 in 
controls). These rats also had an increased incidence of renal 
carcinomas (3/23 vs. 0/22 in controls), but IARC noted that the renal 
tumors may be related to the lead content of the compound. In the same 
study, 3 mg lead chromate was administered to 25 female NISH Swiss 
weanling mice via intramuscular injection every 4 months for up to 24 
months. In the exposed group, the authors observed three lung 
alveologenic carcinomas after 24 months of observation and two 
lymphomas after 16 months of observation. Two control groups were used: 
an untreated control group (22 rats) and a vehicle injected control 
group (22 rats). The authors noted that one alveologenic carcinoma and 
one lymphoma were observed in each control group. The Color Pigment 
Manufacturers Association (CPMA) commented that the lack of elevated 
tumor incidence in the intrabronchial implantation studies confirmed 
that lead chromate was not carcinogenic and that the positive injection 
studies by the subcutaneous, intrapleural, and intramuscular routes 
were of questionable relevance (Ex. 38-205, p. 93). This comment is 
further discussed in the Carcinogenic Effects Conclusion Section V.B.9 
dealing with the carcinogenicity of lead chromate.
    Barium chromate. Barium chromate was tested in rats via 
intrabronchial, intrapleural and intramuscular administration. No 
excess lung or local tumors were observed (Ex. 11-2; Ex. 10-4; Ex. 10-
6).
    d. Summary. Several Cr(VI) compounds produced tumors in laboratory 
animals under a variety of experimental conditions using different 
routes of administration. The animals were generally given the test 
material(s) by routes other than inhalation (e.g., intratracheal 
administration, intramuscular injection, intrabronchial implantation, 
and subcutaneous injection). Although the route of administration may 
have differed from that found in an occupational setting, these studies 
have value in the identification of potential health hazards associated 
with Cr(VI) and in assessing the relative potencies of various Cr(VI) 
compounds.
    OSHA believes that the results from Adachi et al. (Ex. 35-26-1), 
Adachi et al. (Ex. 35-26), Glaser et al. (Ex. 10-4), Glaser et al. (Ex. 
10-10), Levy et al. (Ex. 11-2), and Steinhoff et al. (Ex. 11-7) studies 
provide valuable insight on the carcinogenic potency of Cr(VI) 
compounds in laboratory animals. Total dose administered, dose rate, 
amount of dosage, dose per administration, number of times 
administered, exposure duration and the type of Cr(VI) compound are 
major influences on the observed tumor incidence in animals. It was 
found that slightly water soluble calcium, strontium, and zinc 
chromates showed the highest incidence of lung tumors, as indicated in 
the results of the Steinhoff and Levy studies, even when compared to 
similar doses of the more water soluble sodium chromates and chromic 
acid compounds. The highly insoluble lead chromates did not produce 
lung tumors by the intrabronchial implantation procedure but did 
produce tumors by subcutaneous injection and intramuscular injection.
8. Mechanistic Considerations
    Mechanistic information can provide insight into the biologically 
active form(s) of chromium, its interaction with critical molecular 
targets, and the resulting cellular responses that trigger neoplastic 
transformation. There has been considerable scientific study in recent 
years of Cr(VI)-initiated cellular and molecular events believed to 
impact development of respiratory carcinogenesis. Much of the research 
has been generated using in vitro techniques, cell culture systems, and 
animal administrations. The early mechanistic data were reviewed by 
IARC in 1990 (Ex. 35-43). Recent experimental research has identified 
several biological steps critical to the mode of action by which Cr(VI) 
transforms normal lung cells into a neoplastic phenotype. These are: 
(a) Cellular uptake of Cr(VI) and its extracellular reduction, (b) 
intracellular Cr(VI) reduction to produce biologically active products, 
(c) damage to DNA, and (d) activation of signaling pathways in response 
to cellular stress. Each step will be described in detail below.
    a. Cellular Uptake and Extracellular Reduction. The ability of 
different Cr(VI) particulate forms to be taken up by the 
bronchoalveolar cells of the lung is an essential early step in the 
carcinogenic process. Particle size and solubility are key physical 
factors that influence uptake into these cells. Large particulates (>10 
[mu]m) are generally deposited in the upper nasopharygeal region of the 
respiratory tract and do not reach the bronchoalveolar region of the 
lungs. Smaller Cr(VI) particulates will increasingly reach these lower 
regions and come into contact with target cells.
    Once deposited in the lower respiratory tract, solubility of Cr(VI) 
particulates becomes a major influence on disposition. Highly water 
soluble Cr(VI), such as sodium chromate and chromic acid, rapidly 
dissolves in the fluids lining the lung epithelia and can be taken up 
by lung cells via facilitated diffusion mediated by sulfate/phosphate 
anion transport channels (Ex. 35-148). This is because Cr(VI) exists in 
a tetrahedral configuration as a chromate oxyanion similar to the 
physiological anions, sulfate and phosphate (Ex. 35-231). Using cultured
human epithelial cells, Liu et al. showed that soluble Cr(VI) uptake was 
time- and dose-dependant over a range of 1 to 300 [mu]m in the medium with 
30 percent of the Cr(VI) transported into the cells within two hours and 
67 percent at 16 hours at the lowest concentration (Ex. 31-22-18).
    Water insoluble Cr(VI) particulates do not readily dissolve into 
epithelial lining fluids of the bronchoalveolar region. This has led to 
claims that insoluble chromates, such as lead chromate pigments, are 
not bioavailable and, therefore, are unable to cause carcinogenesis 
(Ex. 31-15). However, several scientific studies indicate that 
insoluble Cr(VI) particulates can come in close contact with the 
bronchoalveolar epithelial cell surface, allowing enhanced uptake into 
cells. Wise et al. showed that respirable lead chromate particles 
adhere to the surface of rodent cells in culture causing cell-enhanced 
dissolution of the chromate ion as well as phagocytosis of lead 
chromate particles (Exs. 35-68; 35-67). The intracellular accumulation 
was both time- and dose-dependant. Cellular uptake resulted in damage 
to DNA, apoptosis (i.e., form of programmed cell death), and neoplastic 
transformation (Ex. 35-119). Singh et al. showed that treatment of 
normal human lung epithelial cells with insoluble lead chromate 
particulates (0.4 to 2.0 [mu]g/cm\2\) or soluble sodium chromate (10 
[mu]M) for 24 hours caused Cr(VI) uptake, Cr-DNA adduct formation, and 
apoptosis (Ex. 35-66). The proximate genotoxic agent in these cell 
systems was determined to be the chromate rather than the lead ions 
(Ex. 35-327). Elias et al. reported that cell-enhanced particle 
dissolution and uptake was also responsible for the cytotoxicity and 
neoplastic transformation in Syrian hamster embryo cells caused by 
Cr(VI) pigments, including several complex industrial chrome yellow and 
molybdate orange pigments (Ex. 125). These studies are key experimental 
evidence in the determination that water-insoluble Cr(VI) compounds, as 
well as water soluble Cr(VI) compounds, are to be regarded as 
carcinogenic agents. This determination is further discussed in the 
next section (see V.B.9).
    Reduction to the poorly permeable Cr(III) in the epithelial lining 
fluid limits cellular uptake of Cr(VI). Ascorbic acid and glutathione 
(GSH) are believed to be the key molecules responsible for the 
extracellular reduction. Cantin et al. reported high levels of GSH in 
human alveolar epithelial lining fluid and Susuki et al. reported 
significant levels of ascorbic acid in rat lung lavage fluids (Exs. 35-
147; 35-143). Susuki and Fukuda studied the kinetics of soluble Cr(VI) 
reduction with ascorbic acid and GSH in vitro and following 
intratracheal instillation (Ex. 35-90). They reported that the rate of 
reduction was proportional to Cr(VI) concentration with a half-life of 
just under one minute to several hours. They found the greatest 
reduction rates with higher levels of reductants. Ascorbic acid was 
more active than GSH. Cr(VI) reduction was slower in vivo than 
predicted from in vitro and principally involved ascorbic acid, not 
GSH. This research indicates that extracellular Cr(VI) reduction to 
Cr(III) is variable depending on the concentration and nature of the 
reductant in the epithelial fluid lining regions of the respiratory 
tract. De Flora et al. determined the amount of soluble Cr(VI) reduced 
in vitro by human bronchiolar alveolar fluid and pulmonary alveolar 
macrophage fractions over a short period and used these specific 
activities to estimate an "overall reducing capacity" of 0.9-1.8 mg 
Cr(VI) and 136 mg Cr(VI) per day per individual, respectively (Ex. 35-
140).
    De Flora, Jones, and others have interpreted the extracellular 
reduction data to mean that very high levels of Cr(VI) are required to 
"overwhelm" the reductive defense mechanism before target cell uptake 
can occur and, as such, impart a "threshold" character to the 
exposure-response (Exs. 35-139; 31-22-7). However, the threshold 
capacity concept does not consider that facilitated lung cell uptake 
and extracellular reduction are dynamic and parallel processes that 
happen concurrently. If their rates are comparable then some cellular 
uptake of Cr(VI) would be expected, even at levels that do not 
"overwhelm" the reductive capacity. Based on the in vitro kinetic 
data, it would appear that such situations are plausible, especially 
when concentrations of ascorbic acid are low. Unfortunately, there has 
been little systematic study of the dose-dependence of Cr(VI) uptake in 
the presence of physiological levels of ascorbate and GSH using 
experimental systems that possess active anion transport capability. 
The implications of extracellular reduction on the shape of Cr(VI) 
dose--lung cancer response curve is further discussed in Section 
VI.G.2.c.
    Wise et al. did study uptake of a single concentration of insoluble 
lead chromate particles (0.8 [mu]g/cm2) and soluble sodium 
chromate (1.3 [mu]M) in Chinese hamster ovary cells co-treated with a 
physiological concentration (1mM) of ascorbate (Ex. 35-68). They found 
that the ascorbate substantially reduced, but did not eliminate, 
chromate ion uptake over a 24 hour period. Interestingly, ascorbate did 
not affect phagocytic uptake of lead chromate particles, although it 
eliminated the Cr(VI)-induced clastogenesis (e.g., DNA strand breakage 
and chromatid exchange) as measured under their experimental 
conditions.
    Singh et al. suggested that cell surface interactions with 
insoluble lead chromate particulates created a concentrated 
microenvironment of chromate ions resulting in higher intracellular 
levels of chromium than would occur from soluble Cr(VI) (Ex. 35-149). 
Cell membrane-enhanced uptake of Cr(VI) is consistent with the 
intratracheal and intrabronchial instillation studies in rodents that 
show greater carcinogenicity with slightly soluble (e.g., calcium 
chromate and strontium chromate) than with the highly water-soluble 
chromates (e.g., sodium chromate and chromic acid) (Ex. 11-2).
    Finally, Cr(VI) deposited in the tracheobronchial and alveolar 
regions of the respiratory tract is cleared by the mucocilliary 
escalator (soluble and particulate Cr(VI)) and macrophage phagocytosis 
(particulate Cr(VI) only). In most instances, these clearance processes 
take hours to days to completely clear Cr(VI) from the lung, but it can 
take considerably longer for particulates deposited at certain sites. 
For example, Ishikawa et al. showed that some workers had substantial 
amounts of chromium particulates at the bifurcations of the large 
bronchii for more than two decades after cessation of exposure (Ex. 35-
81). Mancuso reported chromium in the lungs of six chromate production 
workers who died from lung cancer (as cited in Ex. 35-47). The interval 
between last exposure to Cr(VI) until autopsy ranged from 15 months to 
16 years. Using hollow casts of the human tracheobronchial tree and 
comparing particle deposition with reported occurrence of bronchogenic 
tumors, Schlesinger and Lippman were able to show good correlations 
between sites of greatest deposition and increased incidence of 
bronchial tumors (Ex. 35-102).
    b. Intracellular Reduction of Cr(VI). Once inside the cell, the 
hexavalent chromate ion is rapidly reduced to intermediate oxidation 
states, Cr(V) and Cr(IV), and the more chemically stable Cr(III). 
Unlike Cr(VI), these other chromium forms are able to react with DNA 
and protein to generate a variety of adducts and complexes. In 
addition, reactive oxygen species (ROS) are produced during the 
intracellular reduction of Cr(VI) that are also capable of damaging 
DNA. These reactive intermediates, and not Cr(VI) itself, are considered
to be the ultimate genotoxic agents that initiate the carcinogenic process.
    After crossing the cell membrane, Cr(VI) compounds can be non-
enzymatically converted to Cr(III) by several intracellular reducing 
factors (Ex. 35-184). The most plentiful electron donors in the cell 
are GSH, and other thiols, such as cysteine, and ascorbate. Connett and 
Wetterhahn showed that a Cr(VI)-thioester initially forms in the 
presence of GSH (Ex. 35-206). A two-phase reduction then occurs with 
rapid conversion to Cr(V) and glutathionyl radical followed by 
relatively slower reduction to Cr(III) that requires additional 
molecules of GSH. Depletion of cellular GSH and other thiols is 
believed to retard complete reduction of Cr(VI) to Cr(III), allowing 
buildup of intermediates Cr(V) and Cr(IV). The molecular kinetics of 
the Cr(VI) to Cr(III) reduction with ascorbate is less well understood 
but can also involve intermediate formation of Cr(V) and free radicals 
(Ex. 35-184).
    Another important class of intracellular Cr(VI) reductions are 
catalyzed by flavoenzymes, such as GSH reductase, lipoyl dehydrogenase, 
and ferredoxin-NADP oxidoreductase. The most prominent among these is 
GSH reductase that uses NADPH as a cofactor in the presence of 
molecular oxygen (O2) to form Cr(V)-NADPH complexes. During 
the reaction, O2 undergoes one electron reduction to the 
superoxide radical (O2-) which produces hydrogen 
peroxide (H2O2) through the action of the enzyme 
superoxide dismutase. The Cr(V)-NADPH can then react with 
H2O2 to regenerate Cr(VI) giving off hydroxyl 
radicals, a highly reactive oxygen species, by a Fenton-like reaction. 
It is, therefore, possible for a single molecule of Cr(VI) to produce 
many molecules of potentially DNA damaging ROS through a repeated 
reduction/oxidation cycling process. Shi and Dalal used electron spin 
resonance (ESR) to establish formation of Cr(V)-NADPH and hydroxyl 
radical in an in vitro system (Ex. 35-169; 35-171). Sugiyama et al. 
reported Cr(V) formation in cultured Chinese hamster cells treated with 
soluble Cr(VI) (Ex.35-133). Using a low frequency ESR, Liu et al. 
provided evidence of Cr(V) formation in vivo in mice injected with 
soluble Cr(VI) (Ex. 35-141-28).
    Several studies have documented that Cr(VI) can generate Cr(V) and 
ROS in cultured human lung epithelial cells and that this reduction/
oxidation pathway leads to DNA damage, activation of the p53 tumor 
suppressor gene and stress-induced transcription factor NF-[kappa]B, 
cell growth arrest, and apptosis (Exs. 35-125; 35-142; 31-22-18; 35-
135). Leonard et al. used ESR spin trapping, catalase, metal chelators, 
free radical scavengers, and O2-free atmospheres to show 
that hydroxyl radical generation involves a Fenton-like reaction with 
soluble potassium dichromate (Ex. 31-22-17) and insoluble lead chromate 
(Ex.35-137) in vitro. Liu et al. showed that the Cr(IV)/Cr(V) compounds 
are also able to generate ROS with H2O2 in a 
Fenton reduction/oxidation cycle in vitro (Ex. 35-183).
    Although most intracellular reduction of Cr(VI) is believed to 
occur in the cytoplasm, Cr(VI) reduction can also occur in mitochondria 
and the endoplasmic reticulum. Cr(VI) reduction can occur in the 
mitochondria through the action of the electron transport complex (Ex. 
35-230). The microsomal cytochrome P-450 system in the endoplasmic 
reticulum also enzymatically reduces Cr(VI) to Cr(V), producing ROS 
through reduction/oxidation cycling as described above (Ex. 35-171).
    c. Genotoxicity and Damage to DNA. A large number of studies have 
examined multiple types of genotoxicity in a wide range of experimental 
test systems. Many of the specific investigations have been previously 
reviewed by IARC (Ex. 35-43), Klein (Ex. 35-134), ATSDR (Ex. 35-41), 
and the K.S. Crump Group (Ex. 35-47) and will only be briefly 
summarized here. The body of evidence establishes that both soluble and 
insoluble forms of Cr(VI) cause structural DNA damage that can lead to 
genotoxic events such as mutagenisis, clastogenisis, inhibition of DNA 
replication and transcription, and altered gene expression, all of 
which probably play a role in neoplastic transformation. The reactive 
intermediates and products that occur from intracellular reduction of 
Cr(VI) cause a wide variety of DNA lesions. The type(s) of DNA damage 
that are most critical to the carcinogenic process is an area of active 
investigation.
    Many Cr(VI) compounds are mutagenic in bacterial and mammalian test 
systems (Ex. 35-118). In the bacterial Salmonella typhimurium strains, 
soluble Cr(VI) caused base pair substitutions at A-T sites as well as 
frame shift mutations (Ex. 35-161). Nestmann et al. also reported 
forward and frame shift mutations in Salmonella typhimurium with pre-
solubilized lead chromate (Ex. 35-162). Several Cr(VI) compounds have 
produced mutagenic responses at various genetic loci in mammalian cells 
(Ex. 12-7). Clastogenic damage, such as sister chromatid exchange and 
chromosomal aberrations, have also been reported for insoluble Cr(VI) 
and soluble Cr(VI) (Exs. 35-132; 35-115). Mammalian cells undergo 
neoplastic transformation following treatment with soluble Cr(VI) or 
insoluble Cr(VI), including a number of slightly soluble zinc and 
insoluble lead chromate pigments (Exs. 12-5; 35-186).
    Genotoxicity has been reported from Cr(VI) administration to 
animals in vivo. Soluble Cr(VI) induced micronucleated erythrocytes in 
mice following intraperitoneal (IP) administration (Ex. 35-150). It 
also increased the mutation frequency in liver and bone marrow 
following IP administration to lacZ transgenic mice (Exs. 35-168; 35-
163). Izzotti et al. reported DNA damage in the lungs of rats exposed 
to soluble Cr(VI) by intratracheal instillation (Ex. 35-170). 
Intratracheal instillation of soluble Cr(VI) produced a time- and dose-
dependant elevation in mutant frequency in the lung of Big Blue 
transgenic mice (Ex. 35-174). Oral administration of soluble Cr(VI) in 
animals did not produce genotoxicity in several studies probably due to 
route-specific differences in absorption. OSHA is not aware of 
genotoxicity studies from in vivo administration of insoluble Cr(VI). 
Studies of chromosomal and DNA damage in workers exposed to Cr(VI) vary 
in their findings. Some studies reported higher levels of chromosomal 
aberrations, sister chromatid exchanges, or DNA strand breaks in 
peripheral lymphocytes of stainless steel welders (Exs. 35-265; 35-160) 
and electroplaters (Ex. 35-164). Other studies were not able to find 
excess damage in DNA from the blood lymphocytes of workers exposed to 
Cr(VI) (Exs. 35-185; 35-167). These reports are difficult to interpret 
since co-exposure to other genotoxic agents (e.g., other metals, 
cigarette smoke) likely existed and the extent of Cr(VI) exposures were 
not known.
    Because of the consistent positive response across multiple assays 
in a wide range of experimental systems from prokaryotic organisms 
(e.g., bacteria) to human cells in vitro and animals in vivo, OSHA 
regards Cr(VI) as an agent able to induce carcinogenesis through a 
genotoxic mode of action. Both soluble and insoluble forms of Cr(VI) 
are reported to cause genotoxicity and neoplastic transformation. On 
the other hand, Cr(III) compounds do not easily cause genotoxicity in 
intact cellular systems, presumably due to the inability of Cr(III) to 
penetrate cell membranes (Exs. 12-7; 35-186).
    There has been a great deal of research to identify the types of 
damage to DNA caused by Cr(VI), the reactive intermediates that are 
responsible for the damage, and the specific genetic lesions critical to 
carcinogenesis. It was shown that Cr(VI) was inactive in DNA binding assays 
with isolated nuclei or purified DNA (Ex. 35-47). However, Cr(III) was able 
to produce DNA protein cross-links, sister chromatid exchanges, and chromosomal 
aberrations in an acellular system. Zhitkovich et al. showed that incubation of 
Chinese hamster ovary cells with soluble Cr(VI) produced ternary complexes of 
Cr(III) cross-linked to cysteine, other amino acids, or glutathione and 
the DNA phosphate backbone (Ex. 312). Utilizing the pSP189 shuttle 
vector plasmid, they showed these DNA-Cr(III)-amino acid cross-links 
were mutagenic when introduced in human fibroblasts (Ex. 35-131).
    Another research group showed that plasmid DNA treated with Cr(III) 
produced intrastrand crosslinks and the production of these lesions 
correlated with DNA polymerase arrest (Ex. 35-126). The same 
intrastrand crosslinks and DNA polymerase arrest could also be induced 
by Cr(VI) in the presence of ascorbate as a reducing agent to form 
Cr(III) (Ex. 35-263). These results were confirmed in a cell system by 
treating human lung fibroblasts with soluble Cr(VI), isolating genomic 
DNA, and demonstrating dose-dependent guanine-specific arrest in a DNA 
polymerase assay (Ex. 35-188). Cr(V) may also form intrastrand 
crosslinks since Cr(V) interacts with DNA in vitro (Ex. 35-178). The 
Cr(V)-DNA crosslinks are probably readily reduced to Cr(III) in cell 
systems. Intrastrand crosslinks have also been implicated in inhibition 
of RNA polymerase and DNA topoisomerase, leading to cell cycle arrest, 
apoptosis and possibly other disturbances in cell growth that 
contribute to the carcinogenic pathway (Ex. 35-149).
    DNA strand breaks and oxidative damage result from the one electron 
reduction/oxidation cycling of Cr(VI), Cr(V), and Cr(IV). Shi et al. 
showed that soluble Cr(VI) in the presence of ascorbate and 
H2O2 caused DNA double strand breaks and 8-
hydroxy deoxyguanine (8-OHdG, a marker for oxidative DNA damage) in 
vitro (Ex. 35-129). Leonard et al. showed that the DNA strand breaks 
were reduced by several experimental conditions including an 
O2-free atmosphere, catabolism of H2O2 
by catalase, ROS depletion by free radical scavengers, and chelation of 
Cr(V). They concluded that the strand breaks and 8-OHdG resulted from 
DNA damage caused by hydroxyl radicals from Cr(VI) reduction/oxidation 
cycling (Ex. 31-22-17). Generation of ROS-dependant DNA damage could 
also be shown with insoluble Cr(VI) (Ex. 35-137). DNA strand breaks and 
related damage caused by soluble Cr(VI) have been reported in Chinese 
hamster cells (Ex. 35-128), human fibroblasts (Ex. 311), and human 
prostate cells (Ex. 35-255). Pretreatment of Chinese hamster cells with 
a metal chelator suppressed Cr(V) formation from Cr(VI) and decreased 
DNA strand breaks (Ex. 35-197). Chinese hamster cells that developed 
resistance to H2O2 damage also had reduced DNA 
strand breaks from Cr(VI) treatment compared to the normal phenotype 
(Ex. 35-176).
    Several researchers have been able to modulate Cr(VI)-induced DNA 
damage using cellular reductants such as ascorbate, GSH and the free 
radical scavenger tocopherol (vitamin E). This has provided insight 
into the relationships between DNA damage, reduced chromium forms and 
ROS. Sugiyama et al. showed that Chinese hamster cells pretreated with 
ascorbate decreased soluble Cr(VI)-induced DNA strand damage (e.g., 
alkali-labile sites), but enhanced DNA-amino acid crosslinks (Ex. 35-
133). Standeven and Wetterhahn reported that elimination of ascorbate 
from rat lung cytosol prior to in vitro incubation with soluble Cr(VI) 
completely inhibited Cr-DNA binding (Ex. 35-180). However, not all 
types of Cr-DNA binding are enhanced by ascorbate. Bridgewater et al. 
found that high ratios of ascorbate to Cr(VI) actually decreased 
intrastrand crosslinks in vitro while low ratios induced their 
formation (Ex. 35-263). This finding is consistent with research by 
Stearns and Watterhahn who showed that excessive ascorbate relative to 
Cr(VI) leads to two-electron reduction of Cr(III) and formation of 
Cr(III)-DNA monoadducts and DNA-Cr(III)-amino acid crosslinks (Ex. 35-
166). Low amounts of ascorbate primarily cause one-electron reduction 
to intermediates Cr(V) and Cr(IV) that form crosslinks with DNA and ROS 
responsible for DNA strand breaks, alkali-labile sites, and clastogenic 
damage. This explains the apparent paradox that extracellular Cr(VI) 
reduction by ascorbate to Cr(III) reduces Cr(VI)-induced DNA binding 
but intracellular Cr(VI) reduction by ascorbate to Cr(III) enhances Cr-
DNA binding. The aforementioned studies used soluble forms of Cr(VI), 
but Blankenship et al. showed that ascorbate pretreatment inhibited 
chromosomal aberrations in Chinese hamster ovary cells caused by both 
insoluble lead chromate particles as well as soluble Cr(VI) (Ex. 35-
115). Pretreatment with the free radical scavenger tocopherol also 
inhibits chromosomal aberrations and alkali-labile sites in Cr(VI)-
treated cells (Exs. 35-115; 35-128).
    Studies of the different types of DNA damage caused by Cr(VI) and 
the modulation of that damage inside the cell demonstrate that Cr(VI) 
itself is not biologically active. Cr(VI) must undergo intracellular 
reduction to Cr(V), Cr(IV), and Cr(III) before the damage to DNA can 
occur. The evidence suggests that Cr(III) can cause DNA-Cr-amino acid, 
DNA-Cr-DNA crosslinks and Cr-DNA monoadducts. Cr(V) and possibly Cr(IV) 
contribute to intrastrand crosslinks and perhaps other Cr-DNA binding. 
ROS generated during intracellular reduction of Cr(VI) lead to lesions 
such as chromosomal aberrations, DNA strand breaks, and oxidative DNA 
damage. The specific DNA lesions responsible for neoplastic 
transformation have yet to be firmly established so all forms of DNA 
damage should, at this time, be regarded as potential contributors to 
carcinogenicity.
    d. Cr(VI)-induced Disturbances in the Regulation of Cell 
Replication. Recent research has begun to elucidate how Cr(VI)-induced 
oxidative stress and DNA lesions trigger cell signaling pathways that 
regulate the cell growth cycle. The complex regulation of the cell 
growth cycle by Cr(VI) involves activation of the p53 protein and other 
transcription factors that respond to oxidative stress and DNA damage. 
The cellular response ranges from a temporary pause in the cell cycle 
to terminal growth arrest (i.e., viable cells that have lost the 
ability to replicate) and a programmed form of cell death, known as 
apoptosis. Apoptosis involves alterations in mitochondrial 
permeability, release of cytochrome c and the action of several kinases 
and caspases. Less is known about the molecular basis of terminal 
growth arrest. Terminal growth arrest and apoptosis serve to eliminate 
further growth of cells with unrepaired Cr(VI)-induced genetic damage. 
However, it is believed that cells which escape these protective 
mechanisms and regain replicative competence eventually become 
resistant to normal growth regulation and can transform to a neoplastic 
phenotype (Exs. 35-121; 35-122; 35-120).
    Blankenship et al. first described apoptosis as the primary mode of 
cell death following a two hour treatment of Chinese hamster ovary 
cells with high concentrations (>150 [mu]M) of soluble Cr(VI) (Ex. 35-
144). Apoptosis also occurs in human lung cells following short-term 
treatment with soluble Cr(VI)(Ex. 35-125) as well as longer term treatment
(e.g., 24 hours) with lower concentrations of soluble Cr(VI) (e.g., 10 [mu]M)
and insoluble Cr(VI) in the form of lead chromate (Ex. 35-166). Ye et al. 
found that the Cr(VI) treatment that caused apoptosis also activated expression
of p53 protein (Ex. 35-125). This apoptotic response was substantially 
reduced in a p53-deficient cell line treated with Cr(VI), suggesting 
that the p53 activation was required for apoptosis. Other studies using 
p53 null cells from mice and humans confirmed that Cr(VI)-induced 
apoptosis is p53-dependent (Ex. 35-225).
    The p53 protein is a transcription factor known to be activated by 
DNA damage, lead to cell cycle arrest, and regulate genes responsible 
for either DNA repair or apoptosis. Therefore, it is likely that the 
p53 activation is a response to the Cr(VI)-induced DNA damage. 
Apoptosis (i.e., programmed cell death) is triggered once the Cr(VI)-
induced DNA damage becomes too extensive to successfully repair. In 
this manner, apoptosis serves to prevent replication of genetically 
damaged cells.
    Several researchers have gone on to further elucidate the molecular 
pathways involved in Cr(VI)-induced apoptosis. ROS produced by 
intracellular Cr(VI) reduction/oxidation cycling have been implicated 
in the activation of p53 and apoptosis (Exs. 35-255; 35-122). Using 
specific inhibitors, Pritchard et al. showed that mitochondrial release 
of cytochrome c is critical to apoptotic death from Cr(VI) (Ex. 35-
159). Cytochrome c release from mitochondria could potentially result 
from either direct membrane damage caused by Cr(VI)-induced ROS or 
indirectly by enhanced expression of the p53-dependent apoptotic 
proteins, Bax and Nova, known to increase mitochondrial membrane 
permeability.
    Cr(VI) causes cell cycle arrest and reduces clonogenic potential 
(i.e., normal cell growth) at very low concentrations (e.g., 1 [mu]M) 
where significant apoptosis is not evident. Xu et al. showed that human 
lung fibroblasts treated with low doses of Cr(VI) caused guanine-
guanine intrastrand crosslinks, guanine-specific polymerase arrest, and 
inhibited cell growth at the G1/S phase of the cell cycle 
(Ex. 35-188). Zhang et al. described a dose-dependent increase in 
growth arrest at the G2/M phase of the cell cycle in a human 
lung epithelial cell line following 24 hour Cr(VI) treatment over a 
concentration range of 1 to 10 [mu]M (Ex. 35-135). The cell cycle 
arrest could be partially eliminated by reducing production of Cr(VI)-
induced ROS. Apoptosis was not detected in these cells until a 
concentration of 25 [mu]M Cr(VI) had been reached. These data suggest 
that low cellular levels of Cr(VI) are able to cause DNA damage and 
disrupt the normal cell growth cycle.
    Pritchard et al. studied the clonogenicity over two weeks of human 
fibroblasts treated 24 hours with soluble Cr(VI) concentrations from 1 
to 10 [mu]M (Ex. 35-120). They reported a progressive decline in cell 
growth with increasing Cr(VI) concentration. Terminal growth arrest 
(i.e., viable cells that have lost the ability to replicate) was 
primarily responsible for the decrease in clonogenic survival below 4 
[mu]M Cr(VI). At higher Cr(VI) concentrations, apoptosis was 
increasingly responsible for the loss in clonogenicity. Pritchard et 
al. and other research groups have suggested that a subset of cells 
that continue to replicate following Cr(VI) exposure could contain 
unrepaired genetic damage or could have become intrinsically resistant 
to processes (e.g., apoptosis, terminal growth arrest) that normally 
control their growth (Exs. 35-121; 35-122; 35-120). These surviving 
cells would then be more prone to neoplastic progression and have 
greater carcinogenic potential.
    e. Summary. Respirable chromate particulates are taken up by target 
cells in the bronchoalveolar region of the lung, become intracellularly 
reduced to several reactive genotoxic species able to damage DNA, 
disrupt normal regulation of cell division and cause neoplastic 
transformation. Scientific studies indicate that both water soluble and 
insoluble Cr(VI) can be transported into the cell. In fact, cell 
surface interactions with slightly soluble and insoluble chromates may 
create a concentrated microenvironment of chromate ion, especially in 
the case of the slightly soluble Cr(VI) compounds that more readily 
dissociate. The higher concentration of chromate ion in close proximity 
to the lung cells will likely result in higher intracellular Cr(VI) 
than would occur from the highly water-soluble chromates. This is 
consistent with the studies of respiratory tract carcinogenesis in 
animals that indicate the most tumorigenic chromates had low to 
moderate water solubility. Once inside the cell, Cr(VI) is converted to 
several lower oxidation forms able to bind to and crosslink DNA. ROS 
are produced during intracellular reduction/oxidation of Cr(VI) that 
further damage DNA. These structural lesions are functionally 
translated into a impaired DNA replication, mutagenesis, and altered 
gene expression that ultimately lead to neoplastic transformation.
9. Conclusion
    In the NRPM, OSHA preliminarily concluded that the weight of 
evidence supports the determination that all Cr(VI) compounds should be 
regarded as carcinogenic to workers (69 FR at 59351). This conclusion 
included the highly water soluble chromates, such as sodium chromate, 
sodium dichromate, and chromic acid; chromates of slight and 
intermediate water solubility such as calcium chromate, strontium 
chromates, and many zinc chromates (e.g. zinc yellow); and chromates 
that have very low water solubility and are generally considered to be 
water insoluble such as barium chromate and lead chromates. The 
strongest evidence supporting this conclusion comes from the many 
cohort studies reporting excess lung cancer mortality among workers 
engaged in the production of soluble chromates (Exs. 7-14; 31-22-11; 
23; 31-18-4), chromate pigments (Exs. 7-36; 7-42; 7-46), and chrome 
plating (Exs. 35-62; 35-271). Chromate production workers were 
principally exposed to the highly soluble sodium chromate and 
dichromate (Ex. 35-61) although lesser exposure to other chromates, 
such as highly soluble chromic acid and slightly soluble calcium 
chromate probably occurred. Pigment production workers were principally 
exposed Cr(VI) in the form of lead and zinc chromates. Significantly 
elevated lung cancer mortality was found in two British chromium 
electroplating cohorts (Exs. 35-62; 35-271). These workers were exposed 
to Cr(VI) in the form of chromic acid mist. Therefore, significantly 
elevated lung cancer rates have been observed in working populations 
exposed to a broad range of Cr(VI) compounds.
    Cellular research has shown that both highly water soluble (e.g. 
sodium chromate) Cr(VI) and water insoluble (e.g. lead chromate) Cr(VI) 
enter lung cells (see Section V.8.a) and undergo intracellular 
reduction to several lower oxidation forms able to bind to and 
crosslink DNA as well as generate reactive oxygen species that can 
further damage DNA (see Section V.8.b). Soluble and insoluble Cr(VI) 
compounds are reported to cause mutagenesis, clastogenesis, and 
neoplastic transformation across multiple assays in a wide range of 
experimental systems from prokaryotic organisms to human cells in vitro 
and animals in vivo (see Section V.8.c).
    The carcinogenicity of various Cr(VI) compounds was examined after 
instillation in the respiratory tract of rodents. Slightly water 
soluble Cr(VI) compounds, strontium chromate, calcium chromate, and some 
zinc chromates produced a greater incidence of respiratory tract tumors than 
highly water soluble (e.g. sodium dichromate and chromic acid) and 
water insoluble (e.g. barium chromate and lead chromates) Cr(VI) 
compounds under similar experimental protocol and conditions (see 
Section V.7). This likely reflects the greater tendency for chromates 
of intermediate water solubility to provide a persistent high local 
concentration of solubilized Cr(VI) in close proximity to the target 
cell. Highly soluble chromates rapidly dissolve and diffuse in the 
aqueous fluid lining the epithelia of the lung. Thus, these chromates 
are less able to achieve the higher local concentrations within close 
proximity of the lung cell surface than the slightly water soluble 
chromates. However, it has been shown that water-soluble Cr(VI) can 
still enter lung cells, damage DNA, and cause cellular effects 
consistent with carcinogenesis (Ex. 31-22-18; 35-125; 35-135; 35-142). 
Like the slightly water soluble chromates, water insoluble Cr(VI) 
particulates are able to come in close contact with the lung cell 
surface and slowly dissolve into readily absorbed chromate ion. For 
example, water insoluble lead chromate has been shown to enter human 
airway cells both through extracellular solubilization as chromate ion 
(Exs. 35-66; 35-327; 47-12-3) as well as internalization as 
unsolubilized particulate (Exs. 35-66; 47-19-7). However, the rate of 
solubilization and uptake of water insoluble Cr(VI) is expected to be 
more limited than chromates with moderate solubility. Once chromate ion 
is inside lung cells, studies have shown that similar cellular events 
believed critical to initiating neoplastic transformation occur 
regardless of whether the source is a highly soluble or insoluble 
Cr(VI) compound (Ex. 35-327).
a. Public Comment on the Carcinogenicity of Cr(VI) Compounds
    In the NRPM, OSHA requested comment on whether currently available 
epidemiologic and experimental studies supported the determination that 
all Cr(VI) compounds possess carcinogenic potential and solicited 
additional information that should be considered in evaluating relative 
carcinogenic potency of the different Cr(VI) compounds (69 FR 59307). 
Several comments supported the view that sufficient scientific evidence 
exists to regard all Cr(VI) compounds as potential occupational 
carcinogens (Exs. 38-106-2; 38-222; 39-73-2; 40-10-2; 42-2). The AFL-
CIO stated that " * * * the agency has fully demonstrated that Cr(VI) 
is a human carcinogen and that exposed workers are at risk of 
developing lung cancer" (Ex. 38-222). NIOSH stated that "the 
epidemiologic and experimental studies cited by OSHA support the 
carcinogenic potential of all Cr(VI) compounds (i.e. water soluble, 
insoluble, and slightly soluble)" (Ex. 40-10-2, p. 4). Peter Lurie of 
Public Citizen testified:

    As we heard repeatedly in the course of this hearing, scientific 
experts, in fact, agree. They agree that the most reasonable 
approach to the regulation is to consider them all [Cr(VI) 
compounds] to be carcinogenic (Tr. 710).

    Several commenters agreed that the evidence supported the 
qualitative determination that Cr(VI) compounds were carcinogenic but 
wished to make clear that the information was inadequate to support 
quantitative statements about relative potency of the individual 
chromates (Exs. 38-106-2; 40-10-2; 42-2). For example, the Boeing 
Company in their technical comments stated:

    The available data does support the conclusion that the low 
solubility hexavalent chromium compounds [e.g. strontium chromate] 
can cause cancer but evidence to support a quantitative comparison 
of carcinogenic potency based on differences in solubility is 
lacking (Ex. 38-106-2, p. 18).

Pigment Manufacturers' Comments on Carcinogenicity of Lead Chromate--
One group that did not regard all Cr(VI) compounds as occupational 
carcinogens was the color pigment manufacturers who manufacture and 
market lead chromate pigments which are primarily used in industrial 
coatings and colored plastic articles. The color pigment manufacturers 
maintain that their lead chromate products are unreactive in biological 
systems, are not absorbed into the systemic circulation by any route, 
and can not enter lung cells (Ex. 38-205, p. 14). Their principal 
rationale is that lead chromate is virtually insoluble in water, is 
unable to release chromate ion into aqueous media, and therefore, is 
incapable of interacting with biological systems (Exs. 38-205, p. 95; 
38-201-1, p. 9). The color pigment manufacturers assert that their lead 
chromate pigment products are double encapsulated in a resin/plastic 
matrix surrounded by a silica coating and that the encapsulated pigment 
becomes even less "bioavailable" than unencapsulated "less 
stabilized" lead chromates. They believe the extreme stability and 
non-bioavailable nature of their products makes them a non-carcinogenic 
form of Cr(VI) (Ex. 38-205, p. 106).
    According to the Color Pigment Manufacturers Association (CPMA), 
several pieces of scientific evidence support their position, namely, 
the lack of a significant excess of lung cancer mortality in three 
cohorts of pigment workers engaged in the production of water-insoluble 
lead chromate (Ex. 38-205, pp. 88-91) and the lack of statistically 
significant elevated tumor incidence following a single instillation of 
lead chromate in the respiratory tract of rats (Ex. 38-205, pp. 88-92). 
They dismiss as irrelevant other animal studies that produced 
statistically significant increases in tumors when lead chromate was 
repeatedly injected by other routes. In addition, CPMA claims that the 
lead chromate used in cellular studies that report genotoxicity was 
reagent grade, was contaminated with soluble chromate, and was 
inappropriately solubilized using strong acids and bases prior to 
treatment (Exs. 38-205, pp. 93-94; 47-31, pp. 9-13). They are 
especially critical of studies conducted by the Environmental and 
Genetic Toxicology group at the University of Southern Maine that 
report lead chromate particulates to be clastogenic in human lung cells 
(Exs. 34-6-1; 38-205, pp. 98-102 & appendix D; 47-22). Instead, they 
rely on two in vitro studies of lead chromate pigments that report a 
lack of genotoxicity in cultured bacterial and hamster ovary cells, 
respectively (Exs. 47-3 Appendix C; 38-205, p. 94).
    OSHA addresses many of the CPMA claims in other sections of the 
preamble. The bioavailability issue of encapsulated lead chromate is 
addressed in Section V.A.2. The CPMA request to consider the lack of 
excess lung cancer mortality among pigment workers exposed exclusively 
to lead chromate is discussed in Section V.B.2. The CPMA assertions 
that animal studies are evidence that lead chromates are not 
carcinogenic to workers are addressed in Section V.B.7. The studies 
documenting uptake of lead chromate into lung cells are described in 
Section V.B.8.a. Section V.B.8.c describes evidence that lead chromate 
is genotoxic. As requested by CPMA, OSHA will pull these responses 
together and expand on their concerns below.
    Lung Cancer Mortality in Pigments Workers Exposed to Lead 
Chromate--Comments and testimony from NIOSH and others cite evidence of 
excess lung cancer among pigment workers and support the results of 
OSHA's preliminary risk assessment for color pigments in general and 
for lead chromate in particular (Tr. 135-146, 316, 337, Ex. 40-18-1, p. 
2). However, comments submitted by the CPMA and the Dominion Colour 
Corporation (DCC) attributed the excess lung cancer risk observed in 
pigment worker studies to zinc chromate (Tr. 1707, 1747, Exs. 38-201-1, 
p. 13; 38-205, p. 90; 40-7, p. 92). For example, the CPMA stated that:

    When lead chromate and zinc chromate exposures occur 
simultaneously, there appears to be a significant cancer hazard. 
However, when lead chromate pigments alone are the source of 
chromium exposure, a significant carcinogenic response has never 
been found (Ex. 40-7, p. 92).

The latter statement refers to the Davies et al. (1984) study of 
British pigment workers, the Cooper et al. (1983) study of U.S. pigment 
workers, and the Kano et al. (1993) study of pigment workers in Japan, 
all of which calculated separate observed and expected lung cancer 
deaths for workers exposed exclusively to lead chromate (Ex. 38-205, p. 
89). DCC and the Small Business Administration's Office of Advocacy 
similarly stated that the excess lung cancer risk observed among 
workers exposed to both zinc chromate and lead chromate cannot 
necessarily be attributed to lead chromate (Exs. 38-201-1, p. 13; 38-7, 
p. 4).
    OSHA agrees with CPMA and DCC that the excess lung cancer observed 
in most pigment worker studies taken alone cannot be considered 
conclusive evidence that lead chromate is carcinogenic. Given that the 
workers were exposed to both zinc chromate and lead chromate, it is not 
possible to draw strong conclusions about the effects of either 
individual compound using only these studies. However, based on the 
overall weight of available evidence, OSHA believes that the excess 
lung cancer found in these studies is most likely attributable to lead 
chromate as well as zinc chromate exposure. Lead chromate was the 
primary source of Cr(VI) for several worker cohorts with excess lung 
cancer (e.g., Davies et al. (1984), Factory A; Hayes et al. (1989); and 
Deschamps et al. (1995)) (Exs. 7-42; 7-46; 35-234), and as previously 
discussed, there is evidence from animal and mechanistic studies 
supporting the carcinogenicity of both zinc chromate and lead chromate. 
Considered in this context, the elevated risk of lung cancer observed 
in most chromate pigment workers is consistent with the Agency's 
determination that all Cr(VI) compounds--including lead chromate--
should be regarded as carcinogenic.
    Moreover, OSHA disagrees with the CPMA and DCC interpretation of 
the data on workers exposed exclusively to lead chromate. In the 
Preamble to the Proposed Rule, OSHA stated that "[t]he number of lung 
cancer deaths [in the Davies, Cooper, and Kano studies] is too small to 
be meaningful" with respect to the Agency's determination regarding 
the carcinogenicity of lead chromate (FR 69 at 59332). The CPMA 
subsequently argued that:

    [b]y this rationale, OSHA could never conclude that a compound 
such as lead chromate pigment exhibits no carcinogenic potential 
because there can never be enough lung cancer deaths to produce a 
"meaningful" result. This is an arbitrary and obviously biased 
assessment which creates an insurmountable barrier. Since the lead 
chromate pigments did not create an excess of lung cancer, there 
cannot be a significant enough mortality from lung cancer to be 
meaningful (Ex. 38-205, p. 90).

OSHA believes that these comments reflect a misunderstanding of the 
sense in which the Davies, Cooper, and Kano studies are too small to be 
meaningful, and also a misunderstanding of the Agency's position.
    Contrary to CPMA's argument, a study with no excess in lung cancer 
mortality can provide evidence of a lack of carcinogenic effect if the 
confidence limits for the measurement of effect are close to the null 
value. In other words, the measured effect must be close to the null 
and the study must have a high level of precision. In the case of the 
Davies, Cooper, and Kano studies, the standardized mortality ratio 
(SMR) is the measurement of interest and the null value is an SMR of 1. 
Table V.10 below shows that the SMRs for these study populations are 
near or below 1; however, the 95% confidence intervals for the SMRs are 
quite wide, indicating that the estimated SMRs are imprecise. The Kano 
data, for example, are statistically consistent with a "true" SMR as 
low as 0.01 or as high as 2.62. The results of these studies are too 
imprecise to provide evidence for or against the hypothesis that lead 
chromate is carcinogenic.

Click here to view table V-10

    This lack of precision may be partly explained by the small size of 
the studies, as reflected in the low numbers of expected lung cancers. 
However, it is the issue of precision, and not the number of lung 
cancer deaths per se, that led OSHA to state in the preamble to the 
proposed rule that the Davies, Cooper, and Kano studies cannot serve as 
the basis of a meaningful analysis of lead chromate carcinogenicity 
(Exs. 7-42; 2-D-1; 7-118). In contrast, a study population that has 
confidence limits close to or below 1 would provide evidence to support 
the DCC claim that " * * * if lead chromate pigments possess any 
carcinogenic potential at all, it must be extremely small" (Ex. 38-
201-1, p. 14) at the exposure levels experienced by that population. 
While this standard of evidence has not been met in the epidemiological 
literature for pigment workers exposed exclusively to lead chromate 
(i.e., the Davies, Cooper, and Kano studies), it is hardly an 
"insurmountable barrier" that sets up an impossible standard of proof 
for those who contend that lead chromate is not carcinogenic.
    Some comments suggested that the Davies, Cooper, and Kano studies 
should be combined to derive a summary risk measure for exposure to 
lead chromate (see e.g. Ex. 38-201-1, pp. 13-14). However, OSHA 
believes that these studies do not provide a suitable basis of meta-analysis.
There is little information with which to assess factors recognized by 
epidemiologists as key to meta-analysis, for example sources of bias or 
confounding in the individual studies and comparability of exposures and 
worker characteristics across studies, and to verify certain conditions 
required for comparability of SMRs across these studies (see e.g. Modern 
Epidemiology, Rothman and Greenland, p. 655). In addition, the 
inclusion criteria and length of follow-up differ across the three 
studies. Finally, each of the studies is extremely small. Even if it 
were appropriate to calculate a 'summary' SMR based on them, the 
precision of this SMR would not be much improved compared to those of 
the original studies.
    In their written testimony, DCC suggested that OSHA should 
aggregate the data from the Davies, Cooper, and Kano studies in order 
to determine whether there is a discrepancy between the results of 
these three studies, taken together, and OSHA's preliminary risk 
assessment (Ex. 38-201-1, pp. 13-14). DCC performed a calculation to 
compare OSHA's risk model with the observed lung cancer in the three 
cohorts. DCC stated that:

    OSHA estimates a chromate worker's risk of dying from lung 
cancer due to occupational exposure as about one chance in four * * 
* [Assuming that there were about] 200 workers in the Kano study, 
the total in the three studies would be 600. A calculation of one 
quarter would be 150 deaths. To compensate for a working life of 
less than OSHA's 45 years [an assumption of 20 years] provides * * * 
a refined estimate of about 70 deaths. An observed number less than 
this could be due either to exposures already in practice averaging 
much less than the current PEL of 52, or to lead chromate having 
much less potential (if any) for carcinogenicity than other 
chromates. In any event the actual incidence of death from lung 
cancer would appear to be no more than one tenth of OSHA's best 
estimate (Ex. 38-201-1, pp. 15-16).

The method suggested by DCC is not an appropriate way to assess the 
carcinogenicity of lead chromate, to identify a discrepancy between the 
pigment cohort results and OSHA's risk estimates, or to determine an 
exposure limit for lead chromate. Among other problems, DCC's 
calculation does not make a valid comparison between OSHA's risk 
estimates and the results of the Davies, Cooper, and Kano studies. 
OSHA's 'best estimate' of lung cancer risk for any given Cr(VI)-exposed 
population depends strongly on factors including exposure levels, 
exposure duration, population age, and length of follow-up. The 'one in 
four' prediction cited by DCC applies to one specific risk scenario 
(lifetime risk from 45 years of occupational exposure at the previous 
PEL of 52 [mu]g/m\3\). OSHA's best estimate of risk would be lower for 
a population with lower exposures (as noted by DCC), shorter duration 
of exposure, or less than a lifetime of follow-up. Without adequate 
information to adjust for each of these factors, a valid comparison 
cannot be drawn between OSHA's risk predictions and the results of the 
lead chromate cohort studies.
    The importance of accounting for cohort age and follow-up time may 
be illustrated using information provided in the Cooper et al. study. 
As shown in Table V-11 below, approximately three-fourths of the Cooper 
et al. Plant 1 cohort members were less than 60 years old at the end of 
follow-up.

Click here to view table V-11

    For a population of 600 with approximately the same distribution of 
follow-up time as described in the Cooper et al. publication (e.g., 
0.4% of workers are followed to age 84, 2% to age 79, etc.), OSHA's 
risk model predicts about 3-15 excess lung cancers (making the DCC 
assumption that workers are exposed for 20 years at 52 [mu]g/m\3\), 
rather than the 70 deaths calculated by the DCC. If the workers were 
typically exposed for less than 20 years or at levels lower than 52 
[mu]g/m\3\, OSHA s model would predict still lower risk. A precise 
comparison between OSHA's risk model and the observed lung cancer risk 
in the Davies, Cooper and Kano cohorts is not possible without 
demographic, work history and exposure information on the lead chromate 
workers. (In particular, note that year 2000 background lung cancer 
rates were used in the calculation above, as it was not feasible to 
reconstruct appropriate reference rates without work history 
information on the cohorts.) However, this exercise illustrates that 
DCC's assertion of a large discrepancy between OSHA's risk model and 
the available data on workers exposed exclusively to lead chromate is 
not well-founded. To make a valid comparison between the OSHA risk
model and the lung cancer observed in the lead chromate cohorts would 
require more information on exposure and follow-up than is available 
for these cohorts.
    OSHA received comments and testimony from NIOSH and others 
supporting of the Agency's interpretation of the epidemiological 
literature on Cr(VI) color pigments, including lead chromate (Tr. 135-
146, 316, 337, Ex. 40-18-1, p. 2). At the hearing, Mr. Robert Park of 
NIOSH stated that the available studies of workers exposed to chromate 
pigments show " * * * a general pattern of excess [lung cancer] * * * 
" and pointed out that "[i]n several of the studies, lead [chromate] 
was by far the major component of production, like 90 percent * * * So 
I don't think there is any epidemiological evidence at this point that 
gets lead off the hook" (Tr. 337). Regarding the lack of statistically 
significant excess lung cancer in several pigment worker cohorts, Mr. 
Park identified study attributes that may have obscured an excess in 
lung cancer, such as the high percentage of workers lost to follow-up 
among immigrant workers in the Davies et al. study (Tr. 337) or a 
healthy worker effect in the Hayes et al. study (Tr. 316). Dr. Paul 
Schulte of NIOSH explained that

    * * * a lot of these studies that appear to be negative were 
either of low power or had [some] other kind of conflicting 
situation [so] that we can't really consider them truly negative 
studies (Tr. 338).

Dr. Herman Gibb testified that the epidemiological studies relied on by 
CPMA and DCC to question the carcinogenicity of lead chromate have very 
low expected numbers of lung cancer deaths, so they " * * * really 
don't have a lot of ability to be able to detect a risk" (Tr. 135-
136). Public Citizen agreed with OSHA's preliminary conclusion that 
lead chromate is carcinogenic. Based on the major pigment worker 
cohorts identified by OSHA in the Preamble to the Proposed Rule, Public 
Citizen's Health Research Group concluded that

    * * * inadequately-powered studies, the standardized mortality 
ratios for exposed workers are significantly elevated (range 1.5-
4.4) and a relationship between extent of exposure (whether measured 
by duration of exposure or factory) generally emerges; [moreover,] 
[t]hese studies must be placed in the context * * * of the animal 
carcinogenicity studies * * * and the mechanistic studies reviewed 
by OSHA (Ex. 40-18-1, p. 2).

Tumor Incidence in Experimental Animals Administered Lead Chromate--
CPMA also claims that the absence of evidence for carcinogenicity found 
among the three cited cohorts of lead chromate pigment workers " * * * 
is further confirmed by the rat implantation studies of Levy" (Ex. 38-
205, p. 98). They argue that these studies which involved implantation 
into rat lungs " * * * indicated no increased incidence of tumors for 
lead chromate pigment, although more soluble chromates exhibited 
varying degrees of carcinogenicity" (Ex. 38-205, p. 93). They 
dismissed other animal studies involving intramuscular and subcutaneous 
injection of lead chromate which did report increased incidence of 
tumors because they believe these techniques

    * * * are of questionable relevance in relation to human 
workplace exposure conditions in industry, whereas tests involving 
implantation in rat lung * * * are relevant to inhalation in 
industrial exposures (Ex. 38-205, p. 93).

In a more recent submission, CPMA remarked that the intramuscular and 
subcutaneous injection studies with lead chromate were contradictory 
and " * * * problematic in that false positive results frequently 
occur during the study procedure (Ex. 47-31, p. 13).
    The rat implantation studies of Levy involved the surgical 
placement of a Cr(VI)-containing pellet in the left bronchus of an 
anesthetized rat (Exs. 10-1; 11-12; 11-2). This pellet procedure was an 
attempt to deliver Cr(VI) compounds directly to the bronchial 
epithelium and mimic continuous chronic in vivo dosing at the tissue 
target site in order to assess the relative ability of different Cr(VI) 
compounds to induce bronchogenic carcinoma. Histopathological 
evaluation of the rat lung was conducted after a two year exposure 
time. In most cases, approximately 100 rats were implanted with a 
single pellet for each Cr(VI) test compound. The total lifetime dose of 
Cr(VI) received by the animal was generally between 0.2 and 1.0 mg 
depending on the compound. The amount of Cr(VI) that actually leached 
from the cholesterol pellet and remained near the lung tissue was never 
determined. At least 20 different commercially relevant Cr(VI) 
compounds ranging from water insoluble to highly water soluble were 
tested using this intrabronchial implantation protocol.
    The results of these studies are described in preamble section 
V.B.7 and tables V-7, V-8, and V-9. Reagent grade lead chromate and six 
different lead chromate pigments were tested. The lead chromate 
pigments were a variety of different chrome yellows, including a silica 
encapsulated chrome yellow, and molybdenum orange. The incidence of 
bronchogenic cancer in the rats under this set of experimental 
conditions was one percent or less for all the lead chromates tested. 
This incidence was not statistically different from the negative 
controls (i.e. rats implanted with a cholesterol pellet containing no 
test compound) or rats administered either the water-insoluble barium 
chromate or the highly soluble chromic acid and sodium dichromate. The 
percent incidence of bronchogenic cancer in lead chromate-treated rats 
was substantially less than that of rats treated with slightly soluble 
strontium chromates (about 52 percent) and calcium chromate (24 
percent). The type of bronchogenic cancer induced in these experiments 
was almost entirely squamous cell carcinomas.
    OSHA does not agree with the CPMA position that absence of a 
significant tumor incidence in the intrabronchial implantation studies 
confirms that lead chromates lack carcinogenic activity and, therefore, 
should not be subject to the OSHA Cr(VI) standard. The bioassay 
protocol used approximately 100 test animals per experimental group. 
This small number of animals limits the power of the bioassay to detect 
tumor incidence below three to four percent with an acceptable degree 
of statistical confidence. Three of the lead chromates, in fact, 
produced a tumor incidence of about one percent (e.g. 1 tumor in 100 
rats examined) which was not statistically significant. The researchers 
only applied a single 2 mg [approximately 0.3 mg Cr(VI)] dose of lead 
chromate to the bronchus of the rats. Since it was not experimentally 
confirmed that the lead chromate pigments were able to freely leach 
from the cholesterol pellet, the amount of Cr(VI) actually available to 
the lung tissue is not entirely clear. Therefore, OSHA believes a more 
appropriate interpretation of the study findings is that lead chromates 
delivered to the respiratory tract at a dose of about 0.3 mg Cr(VI) 
(maybe lower) lead to a less than three percent tumor incidence.
    However, OSHA agrees that the intrabronchial implantation protocol 
does provide useful information regarding the relative carcinogenicity 
of different Cr(VI) compounds once they are delivered and deposited in 
the respiratory tract. No other study examines the carcinogenicity of 
such a broad range of commercial Cr(VI) compounds under the same 
experimental conditions in the relevant target organ to humans (i.e. 
respiratory tract) following in vivo administration. OSHA agrees with 
CPMA that the results of this study provide credible
evidence that water insoluble lead chromates are less carcinogenic than 
some of the more moderately soluble chromates. Specifically, this 
includes the slightly soluble zinc chromates (e.g. zinc yellow, zinc 
potassium chromates, basic zinc chromates) as well as strontium 
chromate and calcium chromate. Intrabronchial implantation of chromic 
acid and other highly soluble Cr(VI) salts, such as sodium chromates, 
did not induce a significant number of tumors. Therefore, these 
experiments do not indicate lead chromate are less carcinogenic than 
the highly water soluble Cr(VI) compounds.
    If the histopathology data from the intrabronchial implantation is 
examined more closely, all lead chromates increased the incidence of 
squamous metaplasia relative to controls, and, for some lead chromates, 
squamous dysplasia of the bronchial epithelium occurred (Table 2, Ex. 
11-2). Squamous metaplasia and dysplasia are generally considered to be 
transformed cellular states from which a neoplasm (e.g. carcinomas) can 
arise (Ex. 11-12). Increased squamous metaplasia was common among all 
tested Cr(VI) compounds but not among Cr(III)-containing materials or 
the negative controls (Ex. 11-12). The increased metaplasia induced by 
lead chromates is unlikely to be due to bronchial inflammation since 
the degree of inflammation was no greater than that observed in the 
cholesterol-implanted controls (Table 2, Ex. 11-2).
    The squamous metaplasia and dysplasia in the rat lung model 
following low dose lead chromate administration is consistent with a 
low carcinogenic response (e.g. incidence of one percent or less) not 
able to be detected under the conditions of the animal bioassay. This 
explanation is supported by studies (discussed later in the section) 
that show lead chromate can enter lung cells, damage DNA, and cause 
genotoxic events leading to neoplastic transformation.
    Lead chromate carcinogenicity is also supported by the animal 
studies that CPMA dismisses as problematic and of questionable 
relevance. These studies administered lead chromates to rodents by 
either the subcutaneous (Exs. 8-25, 5-2, 8-37) or intramuscular routes 
(Ex. 10-2). While OSHA agrees that these routes may be less relevant to 
occupational inhalation than implantation in the respiratory tract, the 
studies exposed rats to a larger dose of lead chromate. The higher 
amounts of Cr(VI) produced a significant incidence of tumors at the 
injection site (see section V.B.7.c).
    The lead chromate pigments, chrome yellow and chrome orange, 
induced injection site rhabdomyosarcomas and fibrosarcomas in 65 
percent of animals following a single 30 mg injection in a saline 
suspension (Ex. 8-37). The rats received a roughly ten fold higher dose 
of Cr(VI) than in the intrabronchial bioassay. Rats injected with 
saline alone did not develop injection site tumors. Only two percent or 
less of rats receiving equal quantities of the inorganic pigments iron 
yellow and iron red developed these tumors. The iron oxides are not 
considered to be carcinogenic and do not give a significant neoplastic 
response in this bioassay. OSHA has no reason to believe the 
experimental procedure was problematic or given to frequent false 
positives.
    A similarly high incidence (i.e. 70 percent) of the same injection 
site sarcomas were found in an independent study in which rats were 
injected intramuscularly with reagent grade lead chromate once a month 
for nine months (Ex. 10-2). Each injection contained approximately 1.3 
mg of Cr(VI) and the total dose administered was over 30 times higher 
than the intrabronchial implantation. The lead chromate was 
administered in a glycerin vehicle. The vehicle produced less than a 
two percent incidence of injection site sarcomas when administered 
alone.
    Contrary to statements by Eurocolour (Ex. 44-3D), lead chromate did 
produce a low incidence of site-of-contact tumors in rats in an earlier 
study when administered by either intramuscular or intrapleural 
implantation (Ex. 10-4). There was no tumor incidence in the control 
animals. The dose of lead chromate in this early publication was not 
stated.
    Based on the increase in pre-neoplastic changes from the single low 
dose intrabronchial implantation and the high incidence of malignant 
tumors resulting from larger doses administered by subcutaneous and 
intramuscular injection, it is scientifically reasonable to expect that 
larger doses of lead chromate may have produced a higher incidence of 
tumors in the more relevant intrabronchial implantation procedure. The 
highly soluble sodium dichromate produced a small (statistically 
insignificant) incidence of squamous cell carcinoma (i.e. one percent) 
upon single low dose intrabronchial implantation similar to the lead 
chromates (Ex. 11-2). In another study, sodium dichromate caused a 
significant 17 percent increase in the incidence of respiratory tract 
tumors when instilled once a week for 30 months in the trachea of rats 
(Ex. 11-7). The weekly-administered dose for this repeated instillation 
was about \1/5\th the dose of that used in the intrabronchial 
implantation assay but the total administered dose after 30 months was 
about 25 times higher. Rats that received a lower total dose of sodium 
dichromate or the same total dose in more numerous instillations (i.e. 
lower dose rate) developed substantially fewer tumors that were 
statistically indistinguishable from the saline controls. A third study 
found a 15 percent increase (not statistically significant) in lung 
tumor incidence when rats repeatedly inhaled aerosolized sodium 
dichromate for 18 months at the highest air concentrations tested (Ex. 
10-11). These sodium dichromate studies are further described in 
section V.B.7.a. The findings suggest that the lack of significant 
carcinogenic activity in the intrabronchial implantation study 
reflects, in part, the low administered dose employed in the bioassay.
    In his written testimony to OSHA, Dr. Harvey Clewell directly 
addressed the issue of interpreting the absence of carcinogenicity in 
an animal study as it relates to significant risk.

    First, the ability to detect an effect depends on the power of 
the study design. A statistically-based No Observed Adverse Effect 
Level (NOAEL) in a toxicity study does not necessarily mean that 
there is no risk of adverse effect. For example, it has been 
estimated that a NOAEL in a typical animal study can actually be 
associated with the presence of an effect in as many as 10% to 30% 
of the animals. Thus the failure to observe a statistically 
significant increase in tumor incidence at a particular exposure 
does not rule out the presence of a substantial carcinogenic effect 
at that exposure * * *. Similarly the failure of Levy et al. (1986) 
to detect an increase in tumors following intrabronchial 
instillation of lead chromate does not in itself demonstrate a lack 
of carcinogenic activity for that compound. It only demonstrates a 
lower activity than for other compounds that showed activity in the 
same experimental design. Presumably this lower activity is 
primarily due to its low solubility; evidence of solubilization, 
cellular uptake, and carcinogenic activity of this compound [i.e. 
lead chromate] is provided in other studies (Maltoni et al. 1974, 
Furst et al., 1976, Blankenship et al., 1997; Singh et al., 1999; 
Wise et al., 2004) (Ex. 44.5, p. 13-14).

    OSHA agrees with Dr. Clewell that the inability to detect a 
statistically significant incidence of tumors in one study that 
administers a single low dose of lead chromate to a limited number of 
animals is not evidence that this Cr(VI) compound lacks carcinogenic 
activity. This is especially true when there exists an elevation in 
pre-neoplastic lesions and other studies document significant
tumor incidence in animals administered higher doses of lead chromate.
    Cellular Uptake and Genotoxicity of Lead Chromate--CPMA disputes 
the many studies that report lead chromate to be genotoxic or 
clastogenic in cellular test systems (Exs. 35-162; 12-5; 35-119; 35-
188; 35-132; 35-68; 35-67; 35-115; 35-66; 47-22-1; 47-12-3; 35-327; 35-
436). They claim that the studies inappropriately solubilized the lead 
chromate " * * * in non-biological conditions such as strong alkali or 
strong acid that causes the chemical breakdown of the lead chromate 
crystal" (Ex. 38-205, p. 94) and the "lead chromate had been 
dissolved * * * using aggressive substances" (Ex. 38-205, p. 99). In a 
later submission, CPMA states state that some of the cellular studies 
used reagent grade lead chromate that is only >=98 percent pure and may 
contain up to 2 percent soluble chromate (Ex. 47-31, p. 11). They 
speculate that the interactions (e.g. chromate ion uptake, chromosomal 
aberrations, DNA adducts, etc.) described in studies using cell 
cultures treated with lead chromate are either due to the presumed 
contamination of soluble chromate or some other undefined "reactive 
nature" of lead chromate. CPMA adds that " * * * the studies 
referenced by OSHA [that use reagent grade lead chromate] have no 
relevance to occupational exposures to commercial lead chromate 
pigments" (Ex. 38-205, p. 11-12).
    OSHA agrees that studies involving lead chromate pre-solubilized in 
solutions of hydrochloric acid, sodium hydroxide or other strong acids 
and bases prior to treatment with cells are not particularly relevant 
to the inhalation of commercial lead chromate particulates. However, 
several relevant cellular studies have demonstrated that lead chromate 
particulates suspended in biological media and not can enter lung 
cells, damage DNA, and cause altered gene expression as described 
below.
    Beginning in the late 1980s, there has been a consistent research 
effort to characterize the genotoxic potential of lead chromate 
particulate in mammalian cells. The lead chromate was not pre-
solubilized prior to cell treatment in any of these investigations. In 
most of the studies, lead chromate particles were rinsed with water and 
then acetone. The rinses cleansed the particles of water- and acetone-
soluble contaminants before cell treatment. This served to remove any 
potential water-soluble Cr(VI) present that might confound the study 
results. In most instances, the lead chromate particles were filtered, 
stirred or sonicated in suspension to break up the aggregated particles 
into monomeric lead chromate particulates. These lead chromate 
particulates were primarily less than 5 [mu]m in diameter. This is 
consistent with the inhaled particle size expected to deposit in the 
bronchial and alveolar regions of the lung where lung cancer occurs. 
Air-dried lead chromate particulates were introduced to the cell 
cultures in a suspension of either saline-based media or acetone. Lead 
chromate particulate is considered to be insoluble in both solvents so 
significant solubilization is not expected during the process of 
creating a homogenous suspension.
    The initial research showed that lead chromate particulate 
morphologically transformed mouse and hamster embryo cells (Exs. 35-
119; 12-5). One study tested a variety of lead chromate pigments of 
different types (e.g. chrome yellows, chrome oranges, molybdate 
oranges) as well as reagent grade lead chromate (Ex. 12-5). The 
transformed cells displayed neoplastic properties (e.g. growth in soft 
agar) and were tumorigenic when injected into animals (Ex. 35-119; 12-
5). While lead chromate particulate transformed mouse embryo cells, it 
is important to note that lead chromate particulate was not found to be 
mutagenic in these cells suggesting that other types of genetic lesions 
(e.g. clastogenicity) may be involved (Ex. 35-119).
    Follow-on research established that lead chromate particulate 
caused DNA-protein crosslinks, DNA strand breaks, and chromosomal 
aberrations (i.e. chromatid deletions and achromatic lesions combined) 
in mammalian cells rather than DNA nucleotide binding often associated 
with base substitution and frameshift mutations captured in a standard 
Ames assay (Exs. 35-132; 35-188). This distinguishes lead chromate 
particulate from high concentrations of soluble Cr(VI) compounds or 
pre-solubilized lead chromate which can cause these mutations.
    Lead chromate particulate enters mammalian embryo cells by two 
distinct pathways (Ex. 35-68). It partially dissolves in the culture 
medium (i.e. biological saline solution) to form chromate ion, which is 
then transported into the cell. The rate of particle dissolution was 
shown to be time- and concentration-dependent. The measured chromate 
ion concentration was consistent with that predicted from the lead 
chromate solubility constant in water. Lead chromate particulates were 
shown to adhere to the embryo cell surface enhancing chromate ion 
solubilization leading to sustained intracellular chromium levels and 
measurable chromosomal damage (Ex. 35-67).
    Lead chromate particulates are also internalized into embryo cells, 
without dissolution, by a phagocytic process (Ex. 35-68). The lead 
chromate particles appeared to remain undissolved in tight vacuoles 
(i.e. phagosomes) within the cell over a 24 hour period. Treatment of 
embryo cells with lead chromate particulates in the presence of a 
reducing agent (i.e. ascorbate) substantially reduced cellular uptake 
of dissolved chromate ions and the chromosomal damage, but did not 
impact the internalization of lead chromate particulates (Ex. 35-68). 
This suggests that chromosomal damage by lead chromate was the result 
of extracellular particle dissolution and not internalization under the 
particular experimental conditions. Embryo cell treatment with large 
amounts of lead glutamate that produced high intracellular lead in the 
absence of Cr(VI) did not cause chromosomal damage further implicating 
intracellular chromium as the putative clastogenic agent (Ex. 35-67).
    As the ability to maintain human tissue cells in culture improved 
in the 1990s, dissolution and internalization of lead chromate 
particulates, uptake of chromate ion, and the resulting chromosomal 
damage were verified in human lung cells (Exs. 35-66; 47-22-1; 47-12-3; 
35-327; 35-436). Lead chromate particulates are internalized, form 
chromium adducts with DNA, and trigger dose-dependent apoptosis in 
human small airway epithelial cells (Ex. 35-66). They also cause dose-
dependent increases in intracellular chromium, internalized lead 
chromate particulates and chromosomal damage in human lung fibroblasts 
(Exs. 47-22-1; 47-12-3). The chromosomal damage from lead chromate in 
these human lung cells is dependent on the extracellular dissolution 
and cell uptake of the chromate, rather than lead, in a manner similar 
to dilute concentrations of the highly soluble sodium chromate (Ex. 47-
12-3; 35-327). Another water insoluble Cr(VI) compound, barium chromate 
particulate, produces very similar responses in human lung fibroblasts 
(Ex. 35-328). Human lung macrophages can phagocytize lead chromate 
particulates and trigger oxidation-reduction of Cr(VI) to produce 
reactive oxygen species capable of damaging DNA and altering gene 
expression (Ex. 35-436).
    OSHA finds these recent studies to be carefully conceived and 
executed by reputable academic laboratories. The scientific findings 
have been published in well-respected peer reviewed
molecular cancer and toxicology journals, such as Carcinogenesis (Exs. 
12-5, 35-68), Cancer Research (Ex. 35-119), Toxicology and Applied 
Pharmacology (Exs. 35-66; 25-115), and Mutation Research (Exs. 35-132; 
47-22-1; 35-327). Contrary to statements by CPMA, the results indicate 
that lead chromate particulates are able to dissociate in the presence 
of biological media without the aid of aggressive substances. The 
resulting chromate ion is bioavailable to enter lung cells, damage 
genetic material and initiate events critical to carcinogenesis. These 
effects can not be attributed to small amounts of soluble chromate 
contaminants since these substances are usually removed as part of the 
test compound preparation prior to cell treatment.
    As one of the study authors, Dr. John Wise of the University of 
Southern Maine, stated in his post-hearing comments:

    At no time did we dissolve lead chromate particles prior to 
administration. At the initial onset of the administration of lead 
chromate particles in our studies, the cells encountered intact lead 
chromate particles. Any dissolution that occurred was the natural 
result of the fate of lead chromate particles in a biological 
environment (Ex. 47-12, p. 3).

Other scientists concurred that the methods and findings of the 
cellular research with lead chromate were reasonable. Dr. Kathleen 
MacMahon, a biologist from NIOSH stated:

    NIOSH believes that the methods that were used in the [lead 
chromate] studies were credible and we support the results and 
conclusions from those studies (Tr. 342).

Dr. Clewell said:

    As I recall, it [lead chromate particles] was suspended in 
acetone and ultrasonically shaken to reduce it to submicron 
particles, which seems like a reasonably good thing to do. There are 
actually a couple of studies besides the Wise studies that have 
looked at the question of the uptake of lead chromate. I have looked 
at those studies and I don't really see any basic flaws in what they 
did. It is obviously a challenge to reproduce inhalation exposure in 
vitro (Tr. 180-181).

Chromosal Aberrations and Lead Chromate--Several submissions contained 
testimony from another researcher, Dr. Earle Nestmann of CANTOX Health 
Sciences International, that criticized the methodology and findings of 
a study published by the research group at the University of Southern 
Maine (Exs. 34-6-1; 38-205D; 47-12-1; 47-22). Dr. Nestmann viewed as 
inappropriate the practice of combining the chromatid deletions and 
achromatic lesions together as chromosomal aberrations. He indicated 
the standard practice was to score these two types of lesions 
separately and that only the deletions had biological relevance. 
According to Dr. Nestmann, achromatic lesions are chromatid gaps (i.e. 
lesion smaller than the width of one chromatid) that have no 
clastogenic significance and serve to inflate the percentage of cells 
with chromosomal aberrations (i.e. chromatid deletions or breaks). Dr. 
Nestmann criticized the studies for not including a positive control 
group that shows the experimental system responds to a 'true' 
clastogenic effect (i.e. a compound that clearly increases chromosomal 
deletions without contribution from chromatid gaps).
    Dr. John Wise, the Director of the research laboratory at the 
University of Southern Maine, responded that distinguishing chromatid 
gaps from breaks is a subjective distinction (e.g. requiring judgment 
as to the width of a lesion relative to the width of a chromatid) and 
pooling these lesions simply reduces this potential bias (Ex. 47-12; 
47-12-1). He stated that there is no consensus on whether gaps should 
or should not be scored as a chromosomal aberration and that gaps have 
been included as chromosomal aberrations in other publications. Dr. 
Wise also points out that achromatic lesions have not been shown to 
lack biological significance and that the most recent research 
indicates that they may be related to DNA strand breaks, a 
scientifically accepted genotoxic endpoint. Dr. Wise further believed 
that a positive control was unnecessary in his experiments since the 
purpose was not to determine whether lead chromate was a clastogenic 
agent, which had already been established by other research. Rather, 
the purpose of his studies was to assess Cr(VI) uptake and chromosomal 
damage caused by water-insoluble lead chromate compared to that of 
highly water soluble sodium chromate using a relevant in vitro cell 
model (i.e. human lung cells).
    OSHA is not in a position to judge whether achromatic lesions 
should be scored as a chromosomal aberration. However, OSHA agrees with 
Dr. Nestmann that combining gaps and breaks together serves to increase 
the experimental response rate in the studies. Given the lack of 
consensus on the issue, it would have been of value to record these 
endpoints separately. OSHA is not aware of data that show achromatic 
gaps to be of no biological significance. The experimental data cited 
above indicate that soluble and insoluble Cr(VI) compounds clearly 
increase achromatic gaps in a concentration-dependent manner. The 
chromatid lesions (gaps and breaks) may be chromosomal biomarkers 
indicative of genetic damage that is critical to neoplastic 
transformation. Furthermore, OSHA agrees with Dr. Wise that other 
evidence establishes lead chromate as an agent able to cause DNA damage 
and transform cells. The Agency considers the use of sodium chromate-
treated cells in the above set of experiments to be the appropriate 
comparison group and does not find the absence of an additional 
positive control group to be a technical deficiency of the studies. 
OSHA considers the research conducted at the University of Southern 
Maine documenting chromosomal damage in human lung cells following 
treatment with lead chromate particulates to be consistent with results 
from other studies (see Section V.B.8) and, thus, contributes to the 
evidence that water insoluble lead chromate, like other chromates, is 
able to enter lung cells and damage DNA.
    In post-hearing comments, CPMA provided a Canadian research 
laboratory report that tested the lead chromate Pigment Yellow 34 for 
chromosomal aberrations in a hamster embryo cell system (Ex. 47-3, 
appendix C). The research was sponsored by DCC and its representative 
Dr. Nestmann. Lead chromate particles over the concentration range of 
0.1 [mu]/cm2 to 10 [mu]/cm2 were reported to not 
induce chromosomal aberrations under the experimental test conditions. 
Chromatid structural and terminal gaps were not scored as aberrations 
in this study, even though the percentage of cells with these lesions 
increased in a dose-dependent manner from two percent in the absence of 
lead chromate to over thirteen percent in cells treated with 1 [mu]/
cm2 lead chromate pigment particles.
    This result is consistent with other experimental data that show 
lead chromate particulates cause chromosomal lesions when administered 
to mammalian embryo cells (Exs. 35-188; 35-132; 35-68; 35-67). The key 
difference is how the various researchers interpreted the data. The 
George Washington University group (i.e. Pateirno, Wise, Blankenship et 
al.) considered the dose-dependent achromatic lesions (i.e. chromatid 
gaps) as a clastogenic event and included them as chromosomal damage. 
The Canadian test laboratory (i.e. Nucrotechnics) reported achromatic 
lesions but did not score them as chromosomal aberrations. Reporting 
achromatic lesions but not scoring them as chromosomal aberrations is 
consistent with regulatory test guidelines as currently recommended by 
EPA and OECD. The Nucrotechnics data suggest that the tested lead chromate 
pigment caused a similar degree of chromosomal damage (i.e. dose-dependent 
achromatic lesions and chromosomal aberrations combined) in mammalian cells. 
This result was similar to results produced by reagent grade lead chromate in 
previous studies.
    Mutagenicity and Lead Chromate--CPMA also relied on a study that 
reported a lack of mutagenicity for lead chromate pigments in a 
bacterial assay using Salmonella Typhimurium TA 100 (Ex. 11-6). As 
previously mentioned, this assay specifically measures point and 
frameshift mutations usually caused by DNA adduct formation. The assay 
is not sensitive to chromosomal damage, DNA strand breaks, or DNA 
crosslinks most commonly found with low concentrations of Cr(VI) 
compounds. Large amounts (50 to 500 [mu]g/plate) of highly soluble 
sodium dichromate and slightly soluble calcium, strontium, and zinc 
chromates, were found to be mutagenic in the study, but not the water 
insoluble barium chromate and lead chromate pigments. However, 
mutagenicity was observed when the acidic chelating agent, 
nitrilotriacetic acid (NTA), was added to the assay to help solubilize 
the water insoluble Cr(VI) compounds. The chelating agent was unable to 
solubilize sufficient amounts of lead chromate pigments to cause 
bacterial mutagenicity, if these pigments were more than five percent 
encapsulated (weight to weight) with amorphous silica.
    OSHA finds the results of this study to be consistent with the 
published literature that shows Cr(VI) mutagenicity requires high 
concentrations of solubilized chromate ion (Exs. 35-118; 35-161). Large 
amounts of water-soluble and slightly soluble Cr(VI) compounds produce 
a mutagenic response in most studies since these Cr(VI) compounds can 
dissociate to achieve a high concentration of chromate ion. Insoluble 
lead chromate usually needs to be pre-solubilized under acidic or 
alkaline conditions to achieve sufficient chromate ion to cause 
mutagenicity (Ex. 35-162). The above study found highly and slightly 
soluble chromates to be mutagenic as well as water insoluble lead 
chromate pigments pre-solubilized with NTA. The lack of mutagenicity 
for silica encapsulated lead chromate pigments under these experimental 
conditions is likely the result of their greater resistance to acidic 
digestion than unencapsulated lead chromate pigment.
    Failure to elicit a mutagenic response in a bacterial assay, with 
or without NTA, is not a convincing demonstration that chromate ion can 
not partially dissociate from encapsulated lead chromate in biological 
media, enter mammalian cells, and elicit other types of genotoxicity. 
As described above, chromosomal damage, believed to result from DNA 
strand breaks and crosslinks, appears to be the critical genotoxic 
endpoint for low concentrations of Cr(VI) compounds. Research has shown 
that lead chromate and lead chromate pigment particulates in biological 
media can cause chromosomal lesions and cell transformation without the 
aid of strongly acidic or basic substances (Exs. 12-5; 35-119; 35-188; 
35-132; 35-68; 35-67; 47-12-3; 35-327). While silica-encapsulated lead 
chromate pigments have not been as thoroughly investigated as the 
unencapsulated pigments or reagent grade lead chromate, one study 
reported that lead silicochromate particles did have low solubility in 
biological culture media and transformed hamster embryo cells (Ex. 12-
5).
    Information is not available in the record to adequately 
demonstrate the efficiency and stability of the encapsulation process, 
despite OSHA statements that such information would be of value in its 
health effects evaluation and its request for such information (69 FR 
59315-59316, 10/4/2004; Ex. 2A). In the absence of data to the 
contrary, OSHA believes it prudent and plausible that encapsulated lead 
chromate pigments are able to partially dissociate into chromate ion 
available for lung cell uptake and/or be internalized in a manner 
similar to other lead chromate particulates. The resulting 
intracellular Cr(VI) leads to genotoxic damage and cellular events 
critical to carcinogenesis.
    Public Comments on Carcinogenicity of Slightly Water Soluble Cr(VI) 
Compounds--In its written comments to the NPRM, Boeing Corporation 
stated that "there is no persuasive scientific evidence for OSHA's 
repeated assertion that low solubility hexavalent chromium compounds 
[e.g. strontium and zinc chromates] are more potent carcinogens than 
[highly] soluble [Cr(VI)] compounds" (Ex. 38-106, p. 2). Boeing and 
others in the aerospace industry are users of certain slightly soluble 
Cr(VI) compounds, particularly strontium chromate, found in the 
protective coatings applied to commercial and military aircraft.
    Boeing argues that OSHA, along with IARC, ACGIH and others, have 
exclusively relied on intrabronchial implantation studies in animals 
that are both not representative of inhalation exposures in the 
workplace and are not consistent with the available animal inhalation 
data (Ex. 38-106-2, p. 26). Boeing asserts that there is no evidence 
that slightly soluble chromates behave differently in terms of their 
absorption kinetics than highly soluble chromates when instilled in the 
lungs of rats (Ex. 38-106-2, p. 19). Boeing believes the OSHA position 
that slightly soluble Cr(VI) compounds are retained in the lung, 
associate with cells, and cause high uptake or high local 
concentrations to be inconsistent with other data showing these Cr(VI) 
compounds quickly disperse in water (Ex. 38-106-2, p. 26). Boeing 
concludes:

    There is no basis for the conclusion that low solubility [i.e. 
slightly soluble] chromates could be more potent than [highly] 
soluble, and some evidence the opposite may be the case. As a worst 
case OSHA should conclude that there is inadequate evidence to 
conclude that [highly] soluble and low-solubility compounds differ 
in carcinogenic potency. It is critical that OSHA maintain a 
distinction between low-solubility chromates and highly insoluble 
chromates based on this data. (Ex. 38-106-2, p. 26)

    As noted earlier, OSHA as well as other commenters agree with 
Boeing that the animal intrabronchial and intratracheal instillation 
studies are not appropriate for quantitatively predicting lung cancer 
risk to a worker breathing Cr(VI) dust and aerosols. However, many 
stakeholders disagreed with the Boeing view and believed these animal 
studies can be relied upon as qualitative evidence of relative 
carcinogenic potency. CPMA, which relies on the rat intrabronchial 
implantation results as evidence that lead chromate is non-
carcinogenic, states "tests involving implantation in rat lung, as 
carried out by Levy et al. in 1986, are relevant to inhalation in 
industrial exposures" (Ex. 38-205, p. 93). In their opening statement 
NIOSH agreed with the preliminary OSHA determination that "the less 
water soluble [Cr(VI)] compounds may be more potent than the more water 
soluble [Cr(VI)] compounds" (Tr. 299). NIOSH identified the rat 
intrabronchial implantation findings as the basis for their position 
that the slightly soluble Cr(VI) compounds appear to be more 
carcinogenic than the more soluble and insoluble Cr(VI) compounds (Tr. 
334). Dr. Clewell testified that:

    Some animal studies suggest the solubility of hexavalent 
chromium compounds influences their carcinogenic potency with 
slightly soluble compounds having the higher potencies than highly 
soluble or insoluble compounds. However, the evidence is inadequate 
to conclude that specific hexavalent chromium compounds are not 
carcinogenic. Moreover the designs of the studies were not 
sufficient to quantitatively estimate comparative potencies (Ex. 44-5, p. 15).

Respiratory Tract Instillation of Slightly Soluble Cr(VI) Compounds in 
Rats--OSHA agrees that animal intrabronchial and intratracheal 
implantation studies provide persuasive evidence that slightly soluble 
Cr(VI) are more carcinogenic than the highly soluble Cr(VI) compounds. 
As mentioned previously, these studies provide useful information 
regarding the relative carcinogenicity of different Cr(VI) compounds 
once they are delivered and deposited in the respiratory tract. For 
example, one study examined the carcinogenicity of over twenty 
different Cr(VI) compounds in rats, spanning a broad range of 
solubilities, under the same experimental conditions in the relevant 
target organ to humans (i.e. respiratory tract) following in vivo 
administration (Ex. 11-2). A single administration of each Cr(VI) test 
compound was instilled in the lower left bronchus of approximately 100 
rats. The results were dramatic. Roughly 50 and 25 percent of the rats 
receiving the slightly soluble strontium and calcium chromates, 
respectively, developed bronchogenic carcinoma. No other Cr(VI) 
compounds produced more than five percent tumor incidence. The highly 
soluble sodium dichromate under the same experimental conditions caused 
bronchogenic carcinoma in only a single rat.
    The higher relative potency of the slightly soluble calcium 
chromate compared to the highly soluble sodium dichromate was confirmed 
in another study in which each test compound was instilled at a low 
dose level (i.e., 0.25 mg/kg) in the trachea of 80 rats five times 
weekly for 30 months (Ex. 11-7). Using this experimental protocol, 7.5 
percent of the slightly soluble calcium chromate-treated animals 
developed brochioalveolar adenomas while none of the highly soluble 
sodium dichromate-treated rats developed tumors. The tumor incidence at 
this lower dose level occurred in the absence of serious lung pathology 
and is believed to reflect the tumorigenic potential of the two Cr(VI) 
compounds at workplace exposures of interest to OSHA. On the other 
hand, a five-fold higher dose level that caused severe damage and 
chronic inflammation to the rat lungs produced a similar fifteen 
percent lung tumor incidence in both calcium and sodium chromate 
treated rats. OSHA, as well as the study authors, believe the later 
tumor response with the higher dose level did not result from direct 
Cr(VI) interaction with cellular genes, but, instead, was primarily 
driven by the cellular hyperplasia secondary to the considerable damage 
to the lung tissue. Boeing also seems to attribute this result to 
tissue damage stating "most of the tumors were found in areas of 
chronic inflammation and scarring, suggesting an effect that is 
secondary to tissue damage" (Ex. 38-106-2, p. 21).
    OSHA does not agree with some study interpretations advanced by 
Boeing in support of their position that slightly soluble Cr(VI) 
compounds are no more carcinogenic than highly soluble Cr(VI). For 
example, Boeing claims that the intrabronchial implantation experiments 
cannot be relied upon because the results do not correspond to findings 
from animal inhalation studies (Ex. 38-106-2, p. 24-25). The primary 
basis for the Boeing comparison were two rodent bioassays that reported 
tumor incidence from the inhalation of different Cr(VI) compounds (Exs. 
10-8; 10-11). In one study over 200 mice inhaled slightly soluble 
calcium chromate powder for five hours per day, five days per week for 
roughly two years (Ex. 10-8). In the other study, 19 rats inhaled an 
aqueous sodium dichromate liquid aerosol virtually around the clock for 
22 hours a day, seven days a week for eighteen months (Ex. 10-11). The 
two studies reported a similar tumor incidence despite the lower total 
weekly Cr(VI) dose of sodium dichromate in the second study. OSHA 
believes the vastly different experimental protocols employed in these 
studies do not allow for a legitimate comparison of carcinogenic 
potency between Cr(VI) compounds. First, mouse and rat strains can 
differ in their susceptibility to chemical-induced lung tumors. Second, 
the proportion of respirable Cr(VI) may differ between a liquid aerosol 
of aqueous sodium dichromate mist and an aerosol solid calcium chromate 
particles suspended in air. Third, the opportunity for Cr(VI) clearance 
will undoubtedly differ between a Cr(VI) dose inhaled nearly 
continuously (e.g., 22 hours per day, seven days a week) and inhaled 
intermittently (e.g., five hours a day, five days a week) over the 
course of a week. These experimental variables can be expected to have 
a major influence on tumor response and, thus, will obscure a true 
comparison of carcinogenic potency. Boeing acknowledges that "these 
[inhalation] studies used very different protocols and are not directly 
comparable" (Ex. 38-106-2, p.24). On the other hand, slightly soluble 
Cr(VI) compounds were found to cause a greater incidence of lung tumors 
than highly soluble Cr(VI) compounds in two independent studies in 
which the test compounds were instilled under the same dosing regime in 
the same rodent models in research specifically designed to assess 
relative Cr(VI) carcinogenic potency (Exs. 11-2; 11-7). Therefore, OSHA 
believes any apparent lack of correspondence between animal inhalation 
and instillation studies is due to an inability to compare inhalation 
data from vastly different experimental protocols and should not 
diminish the relevance of the instillation findings.
    Epidemiological Studies of Slightly Soluble Cr(VI) Compounds--
Boeing further argues that the greater carcinogenic potency experienced 
by rats intrabronchially instilled with slightly soluble chromates 
compared to rats instilled with highly soluble and water-insoluble 
Cr(VI) compounds "do not correspond qualitatively to observed lung 
cancer in occupational exposure" (Ex. 38-106-2, p. 21). Several other 
industry stakeholders disagree. In explaining the excess lung cancer 
mortality among pigment production workers, CPMA commented:

    [water-insoluble] Lead chromate pigments must be differentiated 
from [slightly soluble] zinc chromate corrosion inhibitor additives, 
which are consistently shown to be carcinogenic in various studies. 
When [water insoluble] lead chromate and [slightly soluble] zinc 
chromate exposures occur simultaneously, there appears to be a 
significant cancer hazard. However, when lead chromate pigments 
alone are the source of chromium exposure, a significant cancer 
response has never been found (Ex. 38-205, p. 91).

In explaining the excess lung cancer mortality among chromate 
production workers in the Gibb and Luippold cohorts, the Electric Power 
Research Institute states that:

    One important distinction is that workers of the historical 
chromate production industry were exposed to sparingly soluble forms 
of calcium chromate in the roast mix, which are recognized to have 
greater carcinogenic potential as compared to soluble forms of 
Cr(VI) based on animal implantation studies (Ex. 38-8, p. 12).

Deborah Proctor of Exponent also testified:

    Several studies of chromate production worker cohorts have 
demonstrated that the excess cancer risk is reduced when less lime 
is added to the roast mixture, reducing worker exposure to the 
sparingly soluble calcium chromate compounds" (Ex. 40-12-5).

    OSHA believes there is merit to the above comments that workplace 
exposure to slightly soluble Cr(VI) compounds may have contributed to 
the higher lung cancer mortality in both pigments workers producing 
mixed zinc and lead chromate pigments as well as
chromate production workers exposed to calcium chromate from high lime 
production processes in the 1930s and 1940s. Other factors, such as 
greater Cr(VI) exposure, probably also contributed to the higher lung 
cancer mortality observed in these cohorts. In any case, these 
epidemiological findings support the Boeing contention that the 
epidemiological findings are inconsistent with the results from animal 
intrabronchial implantation studies (Ex. 38-106-2, p. 26).
    Clearance, Retention, and Dissolution of Slightly Soluble Cr(VI) 
Compounds in the Lung--Boeing argues that animal experiments that 
examined the absorption, distribution and excretion of Cr(VI) compounds 
after intratracheal instillation of Cr(VI) compounds in rats do not 
show that highly soluble Cr(VI) is cleared more rapidly or retained in 
the lung for shorter periods than slightly soluble Cr(VI) compounds 
(Ex. 38-106-2, p. 18-19). The results of one study found that larger 
amounts of water-insoluble lead chromate were retained in the lungs of 
rats at both 30 minutes and at 50 days after instillation than for 
highly soluble sodium chromate or slightly soluble zinc chromate (Ex. 
35-56). Although the authors concluded that slightly soluble zinc 
chromate was more slowly absorbed from the lung than the highly soluble 
sodium chromate, the excretion and distribution of the absorbed 
chromium from the zinc and sodium chromate instillations was similar. 
Furthermore, there was little difference in the amounts of zinc and 
sodium chromate retained by the lung at the two extreme time points 
(e.g., 30 minutes and 50 days) measured in the study. OSHA agrees with 
Boeing that these findings indicate slower clearance and longer 
retention in the lung of the water insoluble lead chromate relative to 
highly soluble sodium chromate, but not in the case of the slightly 
soluble zinc chromate. Slower clearance and longer residence time in 
the lung will generally enhance carcinogenic potential assuming other 
dosimetric variables such as lung deposition, Cr(VI) concentration at 
the lung cell surface, and dissociation into chromate ion are 
unchanged.
    Boeing asserts that a study of strontium chromate dissociation from 
paint primer contradicts the notion that slightly soluble are more 
likely than highly soluble Cr(VI) compounds to concentrate and 
dissociate at the lung cell surface (Ex. 38-106-2, p. 25). This 
experimental research found that roughly 75 and 85 percent of strontium 
chromate contained in metal surface primer coating particles was 
solubilized in water after one and 24 hours, respectively (Ex. 31-2-1). 
The primer particles were generated using a high volume, low pressure 
spray gun according to manufacturer specifications, and collected in 
water impingers. The authors concluded that their study demonstrated 
that chromate dissociation from primer particles into the aqueous fluid 
lining lung cells would be modestly hindered relative to highly water 
soluble Cr(VI) aerosols.
    The slower dissociation of the slightly soluble Cr(VI) compound, 
strontium chromate, plausibly explains its higher carcinogenicity in 
animal implantation studies. The 'modest hindrance' allows the 
undissociated chromate to achieve higher concentrations at the surface 
of the lung cells facilitating chromate transport into the cell. The 
unhindered, instantaneous dispersion of highly water soluble chromates 
in aqueous fluid lining of the respiratory tract is less likely to 
achieve a high chromate concentration at the lung cell membrane. OSHA 
believes the results of the above study support, not contradict, that 
slightly soluble Cr(VI) may lead to higher chromium uptake into lung 
cells than highly soluble Cr(VI) compounds.
    In summary, slightly soluble Cr(VI) compounds have consistently 
caused higher lung tumor incidence in animal instillation studies 
specifically designed to examine comparative carcinogenic potency in 
the respiratory tract. The higher carcinogenic activity of slightly 
soluble Cr(VI) is consistent with cellular studies that indicate that 
chromate dissociation in close proximity to the lung cell surface may 
be a critical feature to efficient chromate ion uptake. This is 
probably best achieved by Cr(VI) compounds that have intermediate water 
solubility rather than by highly water-soluble Cr(VI) that rapidly 
dissolves and diffuses in the aqueous fluid layers lining the 
respiratory tract. The higher carcinogenicity of slightly soluble 
Cr(VI) may contribute, along with elevated Cr(VI) workplace exposures, 
to the greater lung cancer mortality in certain occupational cohorts 
exposed to both slightly soluble and other forms of Cr(VI). The vastly 
different study protocols employed in the few animal inhalation 
bioassays do not allow a valid comparison of lung tumor incidence 
between slightly soluble and highly soluble Cr(VI) compounds.
b. Summary of Cr(VI) Carcinogenicity
    After carefully considering all the epidemiological, animal and 
mechanistic evidence presented in the rulemaking record, OSHA regards 
all Cr(VI) compounds as agents able to induce carcinogenesis through a 
genotoxic mode of action. This position is consistent with findings of 
IARC, EPA, and ACGIH that classified Cr(VI) compounds as known or 
confirmed human carcinogens. Based on the above animal and experimental 
evidence, OSHA believes that slightly soluble Cr(VI) compounds are 
likely to exhibit a greater degree of carcinogenicity than highly water 
soluble or water insoluble Cr(VI) when the same dose is delivered to 
critical target cells in the respiratory tract of the exposed worker. 
In its evaluation of different Cr(VI) compounds, ACGIH recommended 
lower occupational exposure limits for the slightly soluble strontium 
chromate (TLV of 0.5 [mu]g/m\3\) and calcium chromate (TLV of 1 [mu]g/
m\3\) than either water insoluble (TLV of 10 [mu]g/m\3\) or water 
soluble (TLV of 50 [mu]g/m\3\) forms of Cr(VI) based on the animal 
instillation studies cited above. While these animal instillation 
studies are useful for hazard identification and qualitative 
determinations of relative potency, they cannot be used to determine a 
reliable quantitative estimate of risk for human workers breathing 
these chromates during occupational exposure. This was due to use of 
inadequate number of dose levels (e.g., single dose level) or a less 
appropriate route of administration (e.g., tracheal instillation).
    It is not clear from the animal or cellular studies whether the 
carcinogenic potency of water insoluble Cr(VI) compounds would be 
expected to be more or less than highly water soluble Cr(VI). However, 
it was found that a greater percentage of water insoluble lead chromate 
remains in the lungs of rats for longer periods than the highly water 
soluble sodium chromate when instilled intratracheally at similar doses 
(Ex. 35-56). Since water insoluble lead chromate can persist for long 
periods in the lung and increase intracellular levels of Cr and damage 
DNA in human lung cells at low doses (e.g., 0.1 [mu]g/cm\2\), OSHA 
believes that based on the scientific evidence discussed above it is 
reasonable to regard the water insoluble Cr(VI) to be of similar 
carcinogenic potency to highly soluble Cr(VI) compounds. No convincing 
scientific evidence was introduced into the record that shows lead 
chromate to be less carcinogenic than highly soluble chromate 
compounds.

C. Non-cancer Respiratory Effects

    The following sections describe the evidence from the literature on 
nasal irritation, nasal ulcerations, nasal perforations, asthma, and 
bronchitis following inhalation exposure to water
soluble Cr(VI) compounds. The evidence clearly demonstrates that 
workers can develop impairment to the respiratory system (nasal 
irritation, nasal ulceration, nasal perforation, and asthma) after 
workplace exposure to Cr(VI) compounds below the previous PEL.
    It is very clear from the evidence that workers may develop nasal 
irritation, nasal tissue ulcerations, and nasal septum perforations at 
occupational exposures level at or below the current PEL of 52 [mu]g/
m\3\. However, it is not clear what occupational exposure levels lead 
to the development of occupational asthma or bronchitis.
1. Nasal Irritation, Nasal Tissue Ulcerations and Nasal Septum 
Perforations
    Occupational exposure to Cr(VI) can lead to nasal tissue 
ulcerations and nasal septum perforations. The nasal septum separates 
the nostrils and is composed of a thin strip of cartilage. The nostril 
tissue consists of an overlying mucous membrane known as the mucosa. 
The initial lesion after Cr(VI) exposure is characterized by localized 
inflammation or a reddening of the affected mucosa, which can later 
lead to atrophy. This may progress to an ulceration of the mucosa layer 
upon continued exposure (Ex. 35-1; Ex. 7-3). If exposure is 
discontinued, the ulcer progression will stop and a scar may form. If 
the tissue damage is sufficiently severe, it can result in a 
perforation of the nasal septum, sometimes referred to chrome hole. 
Individuals with nasal perforations may experience a range of signs and 
symptoms, such as a whistling sound, bleeding, nasal discharge, and 
infection. Some individuals may experience no noticeable effects.
    Several cohort and cross-sectional studies have described nasal 
lesions from airborne exposure to Cr(VI) at various electroplating and 
chrome production facilities. Most of these studies have been reviewed 
by the Center for Disease Control's Agency for Toxic Substances and 
Disease Registry (ATSDR) toxicological profile for chromium (Ex. 35-
41). OSHA reviewed the studies summarized in the profile, conducted its 
own literature search, and evaluated studies and comments submitted to 
the rulemaking record. In its evaluation, OSHA took into consideration 
the exposure regimen and experimental conditions under which the 
studies were performed, including exposure levels, duration of 
exposure, number of animals, and the inclusion of appropriate control 
groups. Studies were not included if they did not contribute to the 
weight of evidence either because of inadequate documentation or 
because of poor quality. This section only covers some of the key 
studies and reviews. OSHA has also identified two case reports 
demonstrating the development of nasal irritation and nasal septum 
perforations, and these case reports are summarized as well. One case 
report shows how a worker can develop the nasal perforations from 
direct contact (i.e., touching the inner surface of the nose with 
contaminated fingers).
    Lindberg and Hedenstierna examined the respiratory symptoms and 
effects of 104 Swedish electroplaters (Ex. 9-126). Of the 104 
electroplaters, 43 were exposed to chromic acid by inhalation. The 
remaining 61 were exposed to a mixture of chromic acid and nitric acid, 
hydrochloric acid, boric acid, nickel, and copper salts. The workers 
were evaluated for respiratory symptoms, alterations in the condition 
of the nasal tissue, and lung function. All workers were asked to fill 
out a detailed questionnaire on their history of respiratory symptoms 
and function. Physicians performed inspections of the nasal passages of 
each worker. Workers were given a pulmonary function test to assess 
lung function. For those 43 workers exposed exclusively to chromic 
acid, the median exposure time was 2.5 years, ranging from 0.2 to 23.6 
years. The workers were divided into two groups, a low exposure group 
(19 workers exposed to eight-hour time weighted average levels below 2 
[mu]g/m\3\) and a high exposure group (24 workers exposed to eight-hour 
time weighted average levels above 2 [mu]g/m\3\). Personal air sampling 
was conducted on 11 workers for an entire week at stations close to the 
chrome baths to evaluate peak exposures and variations in exposure on 
different days over the week. Nineteen office employees who were not 
exposed to Cr(VI) were used as controls for nose and throat symptoms, 
and 119 auto mechanics (no car painters or welders) whose lung function 
had been evaluated using similar techniques to those used on Cr(VI) 
exposed workers were used as controls for lung function.
    The investigators reported nasal tissue ulcerations and septum 
perforations in a group of workers exposed to chromic acid as Cr(VI) at 
peak exposure ranging from 20 [mu]g/m\3\ to 46 [mu]g/m\3\. The 
prevalence of ulceration/perforation was statistically higher than the 
control group. Of the 14 individuals in the 20-46 [mu]g/m\3\ exposure 
group, 7 developed nasal ulcerations. In addition to nasal ulcerations, 
2 of the 7 also had nasal perforations. Three additional individuals in 
this group developed nasal perforations in the absence of ulcerations. 
None of the 14 workers in the 20-46 [mu]g/m\3\ exposure group were 
reported to have nasal tissue atrophy in the absence of the more 
serious ulceration or perforation.
    At average exposure levels from 2 [mu]g/m\3\ to 20 [mu]g/m\3\, half 
of the workers complained of "constantly running nose," "stuffy 
nose," or "there was a lot to blow out." (Authors do not provide 
details of each complaint). Nasal tissue atrophy, in the absence of 
ulcerations or perforations, was observed in 66 percent of 
occupationally exposed workers (8 of 12 subjects) at relatively low 
peak levels ranging from 2.5 [mu]g/m\3\ to 11 [mu]g/m\3\. No one 
exposed to levels below 1 [mu]g/m\3\ (time-weighted average, TWA) 
complained of respiratory symptoms or developed lesions.
    The authors also reported that in the exposed workers, both forced 
vital capacity and forced expiratory volume in one second were reduced 
by 0.2 L, when compared to controls. The forced mid-expiratory flow 
diminished by 0.4 L/second from Monday morning to Thursday afternoon in 
workers exposed to chromic acid as Cr(VI) at daily TWA average levels 
of 2 [mu]g/m\3\ or higher. The effects were small, not outside the 
normal range and transient. Workers recovered from the effects after 
two days. There was no difference between the control and exposed group 
after the weekend. The workers exposed to lower levels (2 [mu]g/m\3\ or 
lower, TWA) showed no significant changes.
    Kuo et al. evaluated nasal septum ulcerations and perforations in 
189 electroplaters in 11 electroplating factories (three factories used 
chromic acid, six factories used nickel-chromium, and two factories 
used zinc) in Taiwan (Ex. 35-10). Of the 189 workers, 26 used Cr(VI), 
129 used nickel-chromium, and 34 used zinc. The control group consisted 
of electroplaters who used nickel and zinc. All workers were asked to 
fill out a questionnaire and were given a nasal examination including a 
lung function test by a certified otolaryngologist. The authors 
determined that 30% of the workers (8/26) that used chromic acid 
developed nasal septum perforations and ulcerations and 38% (10/26) 
developed nasal septum ulcers. Using the Mantel Extension Test for 
Trends, the authors also found that chromium electroplaters had an 
increased likelihood of developing nasal ulcers and perforations 
compared to electroplating workers using nickel-chromium and zinc. 
Personal sampling of airborne Cr(VI) results indicated the highest 
levels (32 [mu]g/m\3\  35 [mu]g/m\3\, ranging from 0.1 
[mu]g/m\3\-119 [mu]g/m\3\) near the electroplating tanks of the Cr(VI) 
electroplating
factories (Ex. 35-11). Much lower personal sampling levels were 
reported in the "other areas in the manufacturing area" and in the 
"administrative area" (TWA 0.16  0.10 [mu]g/m\3\) of the 
Cr(VI) electroplating plant. The duration of sampling was not 
indicated. The lung function tests showed that Cr(VI) electroplaters 
had significantly lower forced vital capacity and forced expiratory 
volume when compared to other exposure groups.
    Cohen et al. examined respiratory symptoms of 37 electroplaters 
following inhalation exposure to chromic acid (Ex. 9-18). The mean 
length of employment for the 37 electroplaters was 26.9 months (range 
from 0.3 to 132 months). Fifteen workers employed in other parts of the 
plant were randomly chosen for the control group (mean length of 
employment was 26.1 months; range from 0.1 to 96). All workers were 
asked to fill out a questionnaire on their respiratory history and to 
provide details about their symptoms. An otolaryngologist then examined 
each individual's nasal passages and identified ulcerations and 
perforations. Air samples to measure Cr(VI) were collected for 
electroplaters. The air sampling results of chromic acid as Cr(VI) 
concentrations for electroplaters was a mean of 2.9 [mu]g/m\3\ (range 
from non-detectable to 9.1 [mu]g/m\3\). The authors found that 95% of 
the electroplaters developed pathologic changes in nasal mucosa. 
Thirty-five of the 37 workers who were employed for more than 1 year 
had nasal tissue damage. None of these workers reported any previous 
job experience involving Cr(VI) exposure. Four workers developed nasal 
perforations, 12 workers developed ulcerations and crusting of the 
septal mucosa, 11 workers developed discoloration of the septal mucosa, 
and eight workers developed shallow erosion of septal mucosa. The 
control group consisted of 15 workers who were not exposed to Cr(VI) at 
the plant. All but one had normal nasal mucosa. The one individual with 
an abnormal finding was discovered to have had a previous Cr(VI) 
exposure while working in a garment manufacturing operation as a fabric 
dyer for three years. In addition to airborne exposure, the authors 
observed employees frequently wiping their faces and picking their 
noses with contaminated hands and fingers. Many did not wear any 
protective gear, such as gloves, glasses, or coveralls.
    Lucas and Kramkowsi conducted a Health Hazard Evaluation (HHE) on 
11 chrome platers in an industrial electroplating facility (Ex. 3-84). 
The electroplaters worked for about 7.5 years on average. Physicians 
evaluated each worker for chrome hole scars, nasal septum ulceration, 
mucosa infection, nasal redness, perforated nasal septum, and wheezing. 
Seventeen air samples for Cr(VI) exposure were collected in the chrome 
area. Cr(VI) air concentrations ranged from 1 to 20 [mu]g/m\3\, with an 
average of 4 [mu]g/m\3\. In addition to airborne exposure, the authors 
observed workers being exposed to Cr(VI) by direct "hand to nose" 
contact, such as touching the nose with contaminated hands. Five 
workers had nasal mucosa that became infected, two workers had nasal 
septum ulcerations, two workers had atrophic scarring (author did not 
provide explanation), possibly indicative of presence of past 
ulcerations, and four workers had nasal septum perforations.
    Gomes evaluated 303 employees from 81 electroplating operations in 
Sao Paulo, Brazil (Ex. 9-31). Results showed that more than two-thirds 
of the workers had nasal septum ulcerations and perforations following 
exposure to chromic acid at levels greater than 100 [mu]g/m\3\, but 
less than 600 [mu]g/m\3\ (precise duration of exposure was not stated). 
These effects were observed within one year of employment.
    Lin et al. examined nasal septum perforations and ulcerations in 79 
electroplating workers from seven different chromium electroplating 
factories in Taipei, Taiwan (Ex.35-13). Results showed six cases of 
nasal septum perforations, four having scar formations, and 38 cases of 
nasal septum ulcerations following inhalation exposure to chromic acid. 
Air sampling near the electroplating tanks had the highest range of 
chromic acid as Cr(VI) (mean of 28 [mu]g/m\3\; range from 0.7 to 168.3 
[mu]g/m\3\). In addition to airborne exposures, the authors also 
observed direct "hand to nose" contact where workers placed 
contaminated fingers in their nose. The authors attributed the high 
number of cases to poor industrial hygiene practices in the facilities. 
Five of the seven factories did not have adequate ventilation systems 
in place. Workers did not wear any PPE, including respirators.
    Bloomfield and Blum evaluated nasal tissue damage and nasal septum 
perforations in 23 workers employed at six chromium electroplating 
plants (Ex. 9-13). They found that daily exposure to chromic acid as 
Cr(VI) at levels of 52 [mu]g/m\3\ or higher can lead to nasal tissue 
damage. Three workers developed nasal ulcerations, two workers had 
nasal perforations, nine workers had nose bleeds, and nine workers had 
inflamed mucosa.
    Kleinfeld and Rosso found that seven out of nine of chrome 
electroplaters had nasal septum ulcerations (Ex. 9-41). The nine 
workers were exposed to chromic acid as Cr(VI) by inhalation at levels 
ranging from 93 [mu]g/m\3\ to 728 [mu]g/m\3\. Duration of exposure 
varied from two weeks to one year. Nasal septum ulcerations were noted 
in some workers who had been employed for only one month.
    Royle, using questionnaire responses from 997 British 
electroplaters exposed to chromic acid, reported a significant increase 
in the prevalence of nasal ulcerations. The prevalence increased the 
longer the worker was exposed to chromic acid (e.g., from 14 cases with 
exposure less than one year to 62 cases with exposure over five years) 
(Ex. 7-50). In all but 2 cases, air samples revealed chromic acid 
concentrations of 0.03 mg/m\3\ (i.e., 30 [mu]g/m\3\).
    Gibb et al. reported nasal irritations, nasal septum bleeding, 
nasal septum ulcerations and perforations among a cohort of 2,350 
chrome production workers in a Baltimore plant (Ex. 31-22-12). A 
description of the cohort is provided in detail in the cancer health 
effects section V.B. of this preamble. The authors found that more than 
60% of the cohort had experienced nasal ulcerations and irritations, 
and that the workers developed these effects for the first time within 
the first three months of being hired (median). Gibb et al. found that 
the median annual exposure to Cr(VI) during first diagnosis of 
irritated and/or ulcerated nasal septum was 10 [mu]g/m\3\. About 17% of 
the cohort reported nasal perforations. Based on historical data, the 
authors believe that the nasal findings are attributable to Cr(VI) 
exposure.
    Gibb et al. also used a Proportional Hazard Model to evaluate the 
relationship between Cr(VI) exposure and the first occurrence of each 
of the clinical findings. Cr(VI) data was entered into the model as a 
time dependent variable. Other explanatory variables were calendar year 
of hire and age of hire. Results of the model indicated that airborne 
Cr(VI) exposure was associated with the occurrence of nasal septum 
ulceration (p = 0.0001). The lack of an association between airborne 
Cr(VI) exposure and nasal perforation and bleeding nasal septum may 
reflect the fact that Cr(VI) concentrations used in the model represent 
annual averages for the job, in which the worker was involved in at the 
time of the findings, rather than a short-term average. Annual averages 
do not factor in day-to-day fluctuations or extreme episodic 
occurrences. Also, the author believed that poor housekeeping
and hygiene practices may have contributed to these health effects as 
well as Cr(VI) air borne concentrations.
    Based on their hazard model, Gibb et al. estimated the relative 
risks for nasal septum ulcerations would increase 1.2 for each 52 [mu]g 
of Cr(VI)/m\3\ increase in Cr(VI) air levels. They found a reduction in 
the incidence of nasal findings in the later years. They found workers 
from the earlier years who did not wear any PPE had a greater risk of 
developing respiratory problems. They believe that the reduction in 
ulcerations was possibly due to an increased use of respirators and 
protective clothing and improved industrial hygiene practices at the 
facility.
    The U.S. Public Health Service conducted a study of 897 chrome 
production workers in seven chromate producing plants in the early 
1950s (Ex. 7-3). The findings of this study were used in part as 
justification for the current OSHA PEL. Workers were exposed by 
inhalation to various water soluble chromates and bichromate compounds. 
The total mean exposure to the workers was a TWA of 68 [mu]g/m\3\. Of 
the 897 workers, 57% (or 509 workers) were found to have nasal septum 
perforations. Nasal septum perforations were even observed in workers 
during their first year on the job.
    Case reports provide further evidence that airborne exposure and 
direct "hand to nose" contact of Cr(VI) compounds lead to the 
development of nasal irritation and nasal septum perforations.
    For example, a 70-year-old man developed nasal irritation, 
incrustation, and perforation after continuous daily exposure by 
inhalation to chromium trioxide (doses were not specified, but most 
likely quite high given the nature of his duties). This individual 
inhaled chromium trioxide daily by placing his face directly over an 
electroplating vessel. He worked in this capacity from 1934 to 1982. 
His symptoms continued to worsen after he stopped working. By 1991, he 
developed large perforations of the nasal septum and stenosis (or 
constriction) of both nostrils by incrustation (Ex. 35-8).
    Similarly, a 30-year-old female jigger (a worker who prepares the 
items prior to electroplating by attaching the items to be plated onto 
jigs or frames) developed nasal perforation in her septum following 
continuous exposure (doses in this case were not provided) to chromic 
acid mists. She worked adjacent to the automated Cr(VI) electroplating 
shop. She was also exposed to chromic acid from direct contact when she 
placed her contaminated fingers in her nose. Her hands became 
contaminated by handling wet components in the jigging and de-jigging 
processes (Ex. 35-24).
    Evidence of nasal septum perforations has also been demonstrated in 
experimental animals. Adachi exposed 23 C57BL mice to chromic acid by 
inhalation at concentrations of 1.81 mg Cr(VI)/m\3\ for 120 min per 
day, twice a week and 3.63 mg Cr(VI)/m\3\ for 30 minutes per day, two 
days per week for up to 12 months (Ex. 35-26). Three of the 23 mice 
developed nasal septum perforations in the 12 month exposure group.
    Adachi et al. also exposed 50 ICR female mice to chromic acid by 
inhalation at concentrations of 3.18 mg Cr(VI)/m\3\ for 30 minutes per 
day, two days per week for 18 months (Ex. 35-26-1). The authors used a 
miniaturized chromium electroplating system to mimic electroplating 
processes and exposures similar to working experience. Nasal septum 
perforations were found in six mice that were sacrificed after 10 
months of exposure. Of those mice that were sacrificed after 18 months 
of exposure, nasal septum perforations were found in three mice.
2. Occupational Asthma
    Occupational asthma is considered "a disease characterized by 
variable airflow limitation and/or airway hyperresponsiveness due to 
causes and conditions attributable to a particular occupational 
environment and not to stimuli encountered outside the workplace" (Ex. 
35-15). Asthma is a serious illness that can damage the lungs and in 
some cases be life threatening. The common symptoms associated with 
asthma include heavy coughing while exercising or when resting after 
exercising, shortness of breath, wheezing sound, and tightness of chest 
(Exs. 35-3; 35-6).
    Cr(VI) is considered to be an airway sensitizer. Airway sensitizers 
cause asthma through an immune response. The sensitizing agent 
initially causes production of specific antibodies that attach to cells 
in the airways. Subsequent exposure to the sensitizing agent, such as 
Cr(VI), can trigger an immune-mediated narrowing of the airways and 
onset of bronchial inflammation. All exposed workers do not become 
sensitized to Cr(VI) and the asthma only occurs in sensitized 
individuals. It is not clear what occupational exposure levels of 
Cr(VI) compounds lead to airway sensitization or the development of 
occupational asthma.
    The strongest evidence of occupational asthma has been demonstrated 
in four case reports. OSHA chose to focus on these four case reports 
because the data from other occupational studies do not exclusively 
implicate Cr(VI). The four case reports have the following in common: 
(1) The worker has a history of occupational exposure exclusively to 
Cr(VI); (2) a physician has confirmed a diagnosis that the worker has 
symptoms consistent with occupational asthma; and (3) the worker 
exhibits functional signs of air restriction (e.g., low forced 
expiratory volume in one second or low peak expiratory flow rate) upon 
bronchial challenge with Cr(VI) compounds. These case reports 
demonstrate, through challenge tests, that exposure to Cr(VI) compounds 
can cause asthmatic responses. The other general case reports below did 
not use challenge tests to confirm that Cr(VI) was responsible for the 
asthma; however, these reports came from workers similarly exposed to 
Cr(VI) such that Cr(VI) is likely to have been a contributing factor in 
the development of their asthmatic symptoms.
    DaReave reported the case of a 48-year-old cement floorer who 
developed asthma from inhaling airborne Cr(VI) (Ex. 35-7). This worker 
had been exposed to Cr(VI) as a result of performing cement flooring 
activities for more than 20 years. The worker complained of dyspnea, 
shortness of breath, and wheezing after work, especially after working 
in enclosed spaces. The Cr(VI) content in the cement was about 12 ppm. 
A bronchial challenge test with potassium dichromate produced a 50% 
decrease in forced expiratory volume in one second. The occupational 
physician concluded that the worker's asthmatic condition, triggered by 
exposure to Cr(VI) caused the worker to develop bronchial constriction.
    LeRoyer reported a case of a 28-year-old roofer who developed 
asthma from breathing dust while sawing material made of corrugated 
fiber cement containing Cr(VI) for nine years (Ex. 35-12). This worker 
demonstrated symptoms such as wheezing, shortness of breath, coughing, 
rhinitis, and headaches while working. Skin prick tests were all 
negative. Several inhalation challenges were performed by physicians 
and immediate asthmatic reactions were observed after nebulization of 
potassium dichromate. A reduction (by 20%) in the forced expiratory 
volume in one second after exposure to fiber cement dust was noted.
    Novey et al. reported a case of a 32-year-old electroplating worker 
who developed asthma from working with chromium sulfate and nickel 
salts (Ex. 35-16). He began experiencing coughs,
wheezing, and dyspnea within the first week of exposure. Separate 
inhalation challenge tests given by physicians using chromium sulfate 
and nickel salts resulted in positive reactions. The worker immediately 
had difficulty breathing and started wheezing. The challenges caused 
the forced expiratory volume in 1 second to decrease by 22% and the 
forced expiratory volume in 1 second/forced vital capacity ratio to 
decrease from 74.5% to 60.4%. The author believes the worker's 
bronchial asthma was induced from inhaling chromium sulfate and nickel 
salts. Similar findings were reported in a different individual by 
Sastre (Ex.35-20).
    Shirakawa and Morimoto reported a case of a 50-year-old worker who 
developed asthma while working at a metal-electroplating plant (Ex. 35-
21). Bronchial challenge by physicians produced positive results when 
using potassium bichromate, followed by a rapid recovery within 5 
minutes, when given no exposures. The worker's forced expiratory volume 
in one second dropped by 37% after inhalation of potassium bichromate. 
The individual immediately began wheezing, coughing with dyspnea, and 
recovered without treatment within five minutes. The author believes 
that the worker developed his asthma from inhaling potassium 
bichromate.
    In addition to the case reports confirming that Cr(VI) is 
responsible for the development of asthma using inhalation challenge 
tests, there are several other case reports of Cr(VI) exposed workers 
having symptoms consistent with asthma where the symptoms were never 
confirmed by using inhalation challenge tests.
    Lockman reported a case of a 41-year-old woman who was 
occupationally exposed to potassium dichromate during leather tanning 
(Ex. 35-14). The worker developed an occupational allergy to potassium 
dichromate. This allergy involved both contact dermatitis and asthma. 
The physicians considered other challenge tests using potassium 
dichromate as the test agent (i.e., peak expiratory flow rate, forced 
expiratory volume in 1 second and methacholine or bronchodilator 
challenge), but the subject changed jobs before the physicians could 
administer these tests. Once the subject changed jobs, all her symptoms 
disappeared. It was not confirmed whether the occupational exposure to 
Cr(VI) was the cause of the asthma.
    Williams reported a 23-year-old textile worker who was 
occupationally exposed to chromic acid. He worked near two tanks of 
chromic acid solutions (Ex. 35-23) and inhaled fumes while frequently 
walking through the room with the tanks. He developed both contact 
dermatitis and asthma. He believes the tank was poorly ventilated and 
was the source of the fumes. He stopped working at the textile firm on 
the advice of his physician. After leaving, his symptoms improved 
greatly. No inhalation bronchial challenge testing was conducted to 
confirm that chromic acid was causing his asthmatic attacks. However, 
as noted above, chromic acid exposure has been shown to lead to 
occupational asthma, and thus, chromic acid was likely to be a 
causative agent in the development of asthma.
    Park et al. reported a case of four workers who worked in various 
occupations involving exposure to either chromium sulfate or potassium 
dichromate (Ex. 35-18). Two worked in a metal electroplating factory, 
one worked at a cement manufacturer, and the other worked in 
construction. All four developed asthma. One individual had a positive 
response to a bronchial provocation test (with chromium sulfate as the 
test agent). This individual developed an immediate reaction, 
consisting of wheezing, coughing and dyspnea, upon being given chromium 
sulfate as the test agent. Peak expiratory flow rate decreased by about 
20%. His physician determined that exposure to chromium sulfate was 
contributing to his asthma condition. Two other individuals had 
positive reactions to prick skin tests with chromium sulfate as the 
test agent. Two had positive responses to patch tests using potassium 
dichromate as the testing challenge agent. Only one out of four 
underwent inhalation bronchial challenge testing (with a positive 
result to chromium sulfate) in this report.
3. Bronchitis
    In addition to nasal ulcerations, nasal septum perforations, and 
asthma, there is also limited evidence from reports in the literature 
of bronchitis associated with Cr(VI) exposure. It is not clear what 
occupational exposure levels of Cr(VI) compounds would lead to the 
development of bronchitis.
    Royle found that 28% (104/288) of British electroplaters developed 
bronchitis upon inhalation exposure to chromic acid, as compared to 23% 
(90/299) controls (Ex. 7-50). The workers were considered to have 
bronchitis if they had symptoms of persistent coughing and phlegm 
production. In all but two cases of bronchitis, air samples revealed 
chromic acid at levels of 0.03 mg/m\3\. Workers were asked to fill out 
questionnaires to assess respiratory problems. Self-reporting poses a 
problem in that the symptoms and respiratory health problems identified 
were not medically confirmed by physicians. Workers in this study 
believe they were developing bronchitis, but it is not clear from this 
study whether the development of bronchitis was confirmed by 
physicians. It is also difficult to assess the bronchitis health 
effects of chromic acid from this study because the study results for 
the exposed (28%) and control groups (23%) were similar.
    Alderson et al. reported 39 deaths of chromate production workers 
related to chronic bronchitis from three chromate producing factories 
(Bolton, Eaglescliffe, and Rutherglen) from 1947 to 1977 (Ex. 35-2). 
Neither the specific Cr(VI) compound nor the extent or frequency with 
which the workers were exposed were specified. However, workers at all 
three factories were exposed to sodium chromate, chromic acid, and 
calcium chromate at one time or another. The authors did not find an 
excess number of bronchitis related deaths at the Bolton and 
Eaglescliffe factories. At Rutherglen, there was an excess number of 
deaths (31) from chronic bronchitis with a ratio of observed/expected 
of 1.8 (p< 0.001). It is difficult to assess the respiratory health 
effects of Cr(VI) compounds from this study because there are no 
exposure data, there are no data on smoking habits, nor is it clear the 
extent, duration, and amount of specific Cr(VI) compound to which the 
workers were exposed during the study.
    While the evidence supports an association between bronchitis and 
Cr(VI) exposure is limited, studies in experimental animals demonstrate 
that Cr(VI) compounds can cause lung irritation, inflammation in the 
lungs, and possibly lung fibrosis at various exposure levels. Glaser et 
al. examined the effects of inhalation exposure of chromium (VI) on 
lung inflammation and alveolar macrophage function in rats (Ex. 31-18-
9). Twenty, 5-week-old male TNO-W-74 Wistar rats were exposed via 
inhalation to 25-200 [mu]g Cr(VI)/m3 as sodium dichromate 
for 28 days or 90 days for 22 hours per day, 7 days per week in 
inhalation chambers. Twenty, 5-week-old male TNO-W-74 Wistar rats also 
served as controls. All rats were killed at the end of the inhalation 
exposure period. The authors found increased lung weight in the 50-200 
[mu]g/m3 groups after the 90-day exposure period. They also 
found that 28-day exposure to levels of 25 and 50 [mu]g/m3 
resulted in "activated" alveolar macrophages with stimulated 
phagocytic activities. A more pronounced effect on the activation of
alveolar macrophages was seen during the 90-day exposure period of 25 
and 50 [mu]g/m3.
    Glaser et al. exposed 150 male, 8-week-old Wistar rats (10 rats per 
group) continuously by inhalation to aerosols of sodium dichromate at 
concentrations of 50, 100, 200, and 400 [mu]g Cr(VI)/m3 for 
22 hours per day, 7 days a week, for continuous exposure for 30 days or 
90 days in inhalation chambers (Ex. 31-18-11). Increased lung weight 
changes were noticeable even at levels as low as 50 and 100 [mu]g 
Cr(VI)/m3 following both 30 day and 90 day exposures. 
Significant accumulation of alveolar macrophages in the lungs was noted 
in all of the exposure groups. Lung fibrosis occurred in eight rats 
exposed to 100 [mu]g Cr(VI)/m3 or above for 30 days. Most 
lung fibrosis disappeared after the exposure period had ceased. At 50 
[mu]g Cr(VI)/m3 or higher for 30 days, a high incidence of 
hyperplasia was noted in the lung and respiratory tract. The total 
protein in bronchoalveolar lavage (BAL) fluid, albumin in BAL fluid, 
and lactate dehydrogenase in BAL fluid were significant at elevated 
levels of 200 and 400 [mu]g Cr(VI)/m3 in both the 30 day and 
90 day exposure groups (as compared to the control group). These 
responses are indicative of severe injury in the lungs of animals 
exposed to Cr(VI) dose levels of 200 [mu]g Cr(VI)/m3 and 
above. At levels of 50 and 100 [mu]g Cr(VI)/m3, the 
responses are indicative of mild inflammation in the lungs. The authors 
concluded that these results suggest that the severe inflammatory 
reaction may lead to more chronic and obstructive lesions in the lung.
4. Summary
    Overall, there is convincing evidence to indicate that Cr(VI) 
exposed workers can develop nasal irritation, nasal ulcerations, nasal 
perforations, and asthma. There is also some limited evidence that 
bronchitis may occur when workers are exposed to Cr(VI) compounds at 
high levels. Most of the studies involved exposure to water-soluble 
Cr(VI) compounds. It is very clear that workers may develop nasal 
irritations, nasal ulcerations, and nasal perforations at levels below 
the current PEL of 52 [mu]g/m3. However, it is not clear 
what occupational exposure levels lead to disorders like asthma and 
bronchitis.
    There are numerous studies in the literature showing nasal 
irritations, nasal perforations, and nasal ulcerations resulting from 
Cr(VI) inhalation exposure. It also appears that direct hand-to-nose 
contact (i.e., by touching inner nasal surfaces with contaminated 
fingers) can contribute to the incidence of nasal damage. Additionally, 
some studies show that workers developed these nasal health problems 
because they did not wear any PPE, including respiratory protection. 
Inadequate area ventilation and sanitation conditions (lack of 
cleaning, dusty environment) probably contributed to the adverse nasal 
effects.
    There are several well documented case reports in the literature 
describing occupational asthma specifically triggered by Cr(VI) in 
sensitized workers. All involved workers who frequently suffered 
symptoms typical of asthma (e.g. dyspnea, wheezing, coughing, etc.) 
while working in jobs involving airborne exposure to Cr(VI). In some of 
the reports, a physician diagnosed bronchial asthma triggered by Cr(VI) 
after specific bronchial challenge with a Cr(VI) aerosol produced 
characteristic symptoms and asthmatic airway responses. Several 
national and international bodies, such as the National Institute for 
Occupational Safety and Health, the World Health Organization's 
International Programme on Chemical Safety, and the United Kingdom 
Health and Safety Executive have recognized Cr(VI) as an airway 
sensitizer that can cause occupational asthma. Despite the widespread 
recognition of Cr(VI) as an airway sensitizer, OSHA is not aware of any 
well controlled occupational survey or epidemiological study that has 
found a significantly elevated prevalence of asthma among Cr(VI)-
exposed workers. The level of Cr(VI) in the workplace that triggers the 
asthmatic condition and the number of workers at risk are not known.
    The evidence that workers breathing Cr(VI) can develop respiratory 
disease that involve inflammation, such as asthma and bronchitis is 
supported by experimental animal studies. The 1985 and 1990 Glaser et 
al. studies show that animals experience irritation and inflammation of 
the lungs following repeated exposure by inhalation to water-soluble 
Cr(VI) at air concentrations near the previous PEL of 52 [mu]g/
m3.

D. Dermal Effects

    Occupational exposure to Cr(VI) is a well-established cause of 
adverse health effects of the skin. The effects are the result of two 
distinct processes: (1) Irritant reactions, such as skin ulcers and 
irritant contact dermatitis, and (2) delayed hypersensitivity 
(allergic) reactions. Some evidence also indicates that exposure to 
Cr(VI) compounds may cause conjunctivitis.
    The mildest skin reactions consist of erythema (redness), edema 
(swelling), papules (raised spots), vesicles (liquid spots), and 
scaling (Ex. 35-313, p. 295). The lesions are typically found on 
exposed areas of the skin, usually the hands and forearms (Exs. 9-9; 9-
25). These features are common to both irritant and allergic contact 
dermatitis, and it is generally not possible to determine the etiology 
of the condition based on histopathologic findings (Ex. 35-314). 
Allergic contact dermatitis can be diagnosed by other methods, such as 
patch testing (Ex. 35-321, p. 226). Patch testing involves the 
application of a suspected allergen to the skin, diluted in petrolatum 
or some other vehicle. The patch is removed after 48 hours and the skin 
examined at the site of application to determine if a reaction has 
occurred.
    Cr(VI) compounds can also have a corrosive, necrotizing effect on 
living tissue, forming ulcers, or "chrome holes" (Ex. 35-315). This 
effect is apparently due to the oxidizing properties of Cr(VI) 
compounds (Ex. 35-318, p. 623). Like dermatitis, chrome ulcers 
generally occur on exposed areas of the body, chiefly on the hands and 
forearms (Ex. 35-316). The lesions are initially painless, and are 
often ignored until the surface ulcerates with a crust which, if 
removed, leaves a crater two to five millimeters in diameter with a 
thickened, hardened border. The ulcers can penetrate deeply into tissue 
and become painful. Chrome ulcers may penetrate joints and cartilage 
(Ex. 35-317, p. 138). The lesions usually heal in several weeks if 
exposure to Cr(VI) ceases, leaving a flat, atrophic scar (Ex. 35-318, 
p.623). If exposure continues, chrome ulcers may persist for months 
(Ex. 7-3).
    It is generally believed that chrome ulcers do not occur on intact 
skin (Exs. 35-317, p. 138; 35-315; 35-25). Rather, they develop readily 
at the site of small cuts, abrasions, insect bites, or other injuries 
(Exs. 35-315; 35-318, p. 138). In experimental work on guinea pigs, 
Samitz and Epstein found that lesions were never produced on undamaged 
skin (Ex. 35-315). The degree of trauma, as well as the frequency and 
concentration of Cr(VI) application, was found to influence the 
severity of chrome ulcers.
    The development of chrome ulcers does not appear to be related to 
the sensitizing properties of Cr(VI). Edmundson provided patch tests to 
determine sensitivity to Cr(VI) in 56 workers who exhibited either 
chrome ulcers or scars (Ex. 9-23). A positive response to the patch 
test was found in only two of the workers examined.
    Parkhurst first identified Cr(VI) as a cause of allergic contact 
dermatitis in 1925 (Ex. 9-55). Cr(VI) has since been
confirmed as a potent allergen. Kligman (1966) used a maximization test 
(a skin test for screening possible contact allergens) to assess the 
skin sensitizing potential of Cr(VI) compounds (Ex. 35-327). Each of 
the 23 subjects was sensitized to potassium dichromate. On a scale of 
one to five, with five being the most potent allergen, Cr(VI) was 
graded as five (i.e., an extreme sensitizer). This finding was 
supported by a guinea pig maximization test, which assigned a grade of 
four to potassium chromate using the same scale (Ex. 35-328).
1. Prevalence of Dermal Effects
    Adverse skin effects from Cr(VI) exposure have been known since at 
least 1827, when Cumin described ulcers in two dyers and a chromate 
production worker (Ex. 35-317, p. 138). Since then, skin conditions 
resulting from Cr(VI) exposure have been noted in a wide range of 
occupations. Work with cement is regarded as the most common cause of 
Cr(VI)-induced dermatitis (Exs. 35-313, p. 295; 35-319; 35-320). Other 
types of work where Cr(VI)-related skin effects have been reported 
include chromate production, chrome plating, leather tanning, welding, 
motor vehicle assembly, manufacture of televisions and appliances, 
servicing of railroad locomotives, aircraft production, and printing 
(Exs. 31-22-12; 7-50; 9-31; 9-100; 9-63; 9-28; 9-95; 9-54; 35-329; 9-
97; 9-78; 9-9; 35-330). Some of the important studies on Cr(VI)-related 
dermal effects in workers are described below.
a. Cement Dermatitis
    Many workers develop cement dermatitis, including masons, tile 
setters, and cement workers (Ex. 35-318, p. 624). Cement, the basic 
ingredient of concrete, may contain several possible sources of 
chromium (Exs. 35-317, p.148; 9-17). Clay, gypsum, and chalk that serve 
as ingredients may contain traces of chromium. Ingredients may be 
crushed using chrome steel grinders that, with wear, contribute to the 
chromium content of the concrete. Refractory bricks in the kiln and ash 
residues from the burning of coal or oil to heat the kiln serve as 
additional sources. Trivalent chromium from these sources can be 
converted to Cr(VI) in the kiln (Ex. 35-317. p. 148).
    The prevalence of cement dermatitis in groups of workers with 
regular contact with wet cement has been reported to be from 8 to 45 
percent depending on the countries of origin, type of construction 
industry, and criteria used to diagnose dermatitis (Exs. 46-74, 9-131; 
35-317, 9-57, 40-10-10). Cement dermatitis can be caused by direct 
irritation of the skin, by sensitization to Cr(VI), or both (Ex. 35-
317, p. 147). The reported proportion of allergic and irritant contact 
dermatitis varies considerably depending on the information source. In 
a review of 16 different data sets, Burrows (1983) found that, on 
average, 80% of cement dermatitis cases were sensitized to Cr(VI) (Ex. 
35-317, p. 148). The studies were mostly conducted prior to 1970 on 
European construction workers. More recent occupational studies suggest 
that Cr(VI) allergy may make up a smaller proportion of all dermatitis 
in construction workers, depending on the Cr(VI) content of the cement. 
For example, examination of 1238 German and Austrian construction 
workers in dermatitis units found about half those with occupational 
dermatitis were skin sensitized to Cr(VI) (Ex. 40-10-10). Several other 
epidemiological investigations conducted in the 1980s and 1990s also 
reported that allergic contact dermatitis made up 50 percent or less of 
all dermatitis cases in various groups of construction workers exposed 
to wet cement (Ex. 46-74).
    Cement is alkaline, abrasive, and hydroscopic (water-absorbing), 
and it is likely that the irritant effect resulting from these 
properties interferes with the skin's defenses, permitting penetration 
and sensitization to take place more readily (Ex. 35-318, p. 624). Dry 
cement is considered relatively innocuous because it is not as alkaline 
as wet cement (Exs. 35-317, p. 147; 9-17). When water is mixed with 
cement the water liberates calcium hydroxide, causing a rise in pH (Ex. 
35-317, p. 147).
    Flyvholm et al. (1996) noted a correlation between the Cr(VI) 
concentration in the local cement and the frequency of allergic contact 
dermatitis (Ex. 35-326, p. 278). Because the Cr(VI) content depends 
partially upon the chromium concentration in raw materials, there is a 
great variability in the Cr(VI) content in cement from different 
geographical regions. In locations with low Cr(VI) content, the 
prevalence of Cr(VI)-induced allergic contact dermatitis was reported 
to be approximately one percent, while in regions with higher chromate 
concentrations the prevalence was reported to rise to between 9 to 11% 
of those exposed (Ex. 35-326, p. 278). For example, only one of 35 U.S. 
construction workers with confirmed cement dermatitis was reported to 
have a positive Cr(VI) patch test in a 1970 NIOSH study (Ex. 9-57). 
However, the same study revealed a low Cr(VI) content in 42 
representative cement samples from U.S. companies (e.g 80 percent of 
the samples with C(VI) <  2 [mu]g/g).
    The relationship between Cr(VI) content in cement and the 
prevalence of Cr(VI)-induced allergic contact dermatitis is supported 
by the findings of Avnstorp (1989) in a study of Danish workers who had 
daily contact with wet cement during the manufacture of pre-fabricated 
concrete products (Ex. 9-131). Beginning in September of 1981, low 
concentrations of ferrous sulfate were added to all cement sold in 
Denmark to reduce Cr(VI) to trivalent chromium. Two hundred and twenty 
seven workers were examined in 1987 for Cr(VI)-related skin effects. 
The findings from these examinations were compared to the results from 
190 workers in the same plants who were examined in 1981. The 
prevalence of hand eczema had declined from 11.7% to 4.4%, and the 
prevalence of Cr(VI) sensitization had declined from 10.5% to 2.6%. 
While the two-to four-fold drop in prevalence was statistically 
significant, the magnitude of the reduction may be overstated because 
the amount of exposure time was less in the 1987 than the 1981 group. 
There is also the possibility that other factors, in addition to 
ferrous sulfate, may have led to less dermal contact to Cr(VI), such as 
greater automation or less construction work. However, the study found 
no significant change in the frequency of irritant dermatitis.
    Another study also found lower prevalence of allergic contact 
dermatitis among Finish construction workers following the 1987 
decision to reduce Cr(VI) content of cement used in Finland to less 
than 2 ppm (Ex. 48-8). Ferrous sulfate was typically added to the 
cement to meet this requirement. There was a significantly decreased 
risk of allergic Cr(VI) contact dermatitis reported to the Finnish 
Occupational Disease Registry post-1987 as compared to pre-1987 
(OR=0.4, 95% CI: 0.2-0.7) indicating the occurrence of disease dropped 
one-third after use of the low Cr(VI) content cement. On the other 
hand, the occurrence of irritant dermatitis remained stable throughout 
the study period. Time of exposure was not a significant explanatory 
variable in the analysis. However, the findings may have been somewhat 
confounded by changes in diagnostic procedure over time. The Finnish 
study retested patients previously diagnosed with prior patch test 
protocols and found several false positives (i.e. false diagnosis of 
Cr(VI) allergy).
    In 2003, the Norwegian National Institute of Occupational Health 
sponsored an expert peer review of 24
key epidemiological investigations addressing; (1) whether exposure to 
wet cement containing water soluble Cr(VI) caused allergic contact 
dermatitis, and (2) whether there was a causal association between 
reduction of Cr(VI) in cement and reduction in the prevalence of the 
disease (Ex. 46-74). The panel of four experts concluded that, despite 
the documented limitations of each individual study, the collective 
evidence was consistent in supporting "fairly strong associations 
between Cr(VI) content in cement and the occurrence of allergic 
dermatitis * * * it seems unlikely that all these associations reported 
in the reviewed papers are due to systematic errors only" (Ex. 46-74, 
p. 42).
    Even though the Norwegian panel felt that the available evidence 
indicated a relationship between reduced Cr(VI) content of wet cement 
and lower occurrence of allergic dermatitis, they stated that the 
epidemiological literature was "not sufficient to conclude that there 
is a causal association" (Ex. 46-74, p. 42). This is somewhat 
different than the view expressed in a written June 2002 opinion by the 
Scientific Committee on Toxicity, Ecotoxicity and the Environment 
(CSTEE) to the European Commission, Directorate for General Health and 
Consumer Protection (Ex. 40-10-7). In responding to the question of 
whether it is scientifically justified to conclude that cement 
containing less than 2 ppm Cr(VI) content could substantially reduce 
the risk of skin sensitization, the CSTEE stated that "the available 
information clearly demonstrates that reduction of chromium VI in 
cement to less than 2 ppm * * * will reduce the prevalence of allergic 
contact eczema in workers" (Ex. 40-10-7, p. 5)
b. Dermatitis Associated With Cr(VI) From Sources Other Than Cement
    In 1953 the U.S. Public Health Service reported on hazards 
associated with the chromium-producing industry in the United States 
(Ex. 7-3). Workers were examined for skin effects from Cr(VI) exposure. 
Workers' eyes were also examined for possible effects from splashes of 
Cr(VI)-containing compounds that had been observed in the plants. Of 
the 897 workers examined, 451 had skin ulcers or scars of ulcers. 
Seventeen workers were reported to have skin lesions suggestive of 
chrome dermatitis. The authors noted that most plants provided adequate 
washing facilities, and had facilities for providing clean work 
clothes. A statistically significant increase in congestion of the 
conjunctiva was also reported in Cr(VI)-exposed workers when compared 
with non-exposed workers (38.7% vs. 25.8%).
    In the Baltimore, Maryland chromate production plant examined by 
Gibb et al. (2000), a substantial number of workers were reported to 
have experienced adverse skin effects (Ex. 31-22-12). The authors 
identified a cohort of 2,357 workers first employed at the plant 
between 1950 and 1974. Clinic and first aid records were examined to 
identify findings of skin conditions. These clinical findings were 
identified by a physician as a result of routine examinations or visits 
to the medical clinic by members of the cohort. Percentages of the 
cohort with various clinical findings were as follows:

Irritated skin: 15.1%
Dermatitis: 18.5%
Ulcerated skin: 31.6%
Conjunctivitis: 20.0%

    A number of factors make these results difficult to interpret. The 
reported findings are not specifically related to Cr(VI) exposure. They 
may have been the result of other workplace exposures, or non-workplace 
factors. The report also indicates the percentage of workers who were 
diagnosed with a condition during their tenure at the plant; however, 
no information is presented to indicate the expected incidence of these 
conditions in a population that is not exposed to Cr(VI).
    Measurements of Cr(VI) air concentrations by job title were used to 
estimate worker exposures. Based on these estimates, the authors used a 
proportional hazards model to find a statistically significant 
correlation (p=0.004) between ulcerated skin and airborne Cr(VI) 
exposure. Statistically significant correlations between year of hire 
and findings of ulcerated skin and dermatitis were also reported. 
Exposures to Cr(VI) in the plant had generally dropped over time. 
Median exposure to Cr(VI) at the time of occurrence for most of the 
findings was said to be about 10 [mu]g/m\3\ Cr(VI) (reported as 20 
[mu]g/m\3\ CrO3). It is unclear, however, what contribution 
airborne Cr(VI) exposures may have had to dermal effects. Direct dermal 
contact with Cr(VI) compounds in the plant may have been a contributing 
factor in the development of these conditions.
    Mean and median times on the job prior to initial diagnosis were 
also reported. The mean time prior to diagnosis of skin or eye effects 
ranged from 373 days for ulcerated skin to 719 days for irritated skin. 
Median times ranged from 110 days for ulcerated skin to 221 days for 
conjunctivitis. These times are notable because many workers in the 
plant stayed for only a short time. Over 40% worked for less than 90 
days. Because these short-term workers did not remain in the workplace 
for the length of time that was typically necessary for these effects 
to occur, the results of this study may underestimate the incidence 
that would occur with a more stable worker population.
    Lee and Goh (1988) examined the skin condition of 37 workers who 
maintained chrome plating baths and compared these workers with a group 
of 37 control subjects who worked in the same factories but were not 
exposed to Cr(VI) (Ex. 35-316). Mean duration of employment as a chrome 
plater was 8.1 (SD7.9) years. Fourteen (38%) of the chrome 
platers had some occupational skin condition; seven had chrome ulcers, 
six had contact dermatitis and one had both. A further 16 (43%) of the 
platers had scars suggestive of previous chrome ulcers. Among the 
control group, no members had ulcers or scars of ulcers, and three had 
dermatitis.
    Where ulcers or dermatitis were noted, patch tests were 
administered to determine sensitization to Cr(VI) and nickel. Of the 
seven workers with chrome ulcers, one was allergic to Cr(VI). Of the 
six workers with dermatitis, two were allergic to Cr(VI) and one to 
nickel. The worker with ulceration and dermatitis was not sensitized to 
either Cr(VI) or nickel. Although limited by a relatively small study 
population, this report clearly indicates that Cr(VI)-exposed workers 
face an increased risk of adverse skin effects. The fact that the 
majority of workers with dermatitis were not sensitized to Cr(VI) 
indicates that irritant factors play an important role in the 
development of dermatitis in chrome plating operations.
    Royle (1975) also investigated the occurrence of skin conditions 
among workers involved in chrome plating (Ex. 7-50). A questionnaire 
survey completed by 997 chrome platers revealed that 21.8% had 
experienced skin ulcers, and 24.6% had suffered from dermatitis. No 
information was presented to indicate the expected incidence in a 
comparable population that was not exposed to Cr(VI). Of the 54 plants 
involved in the study, 49 used nickel, another recognized cause of 
allergic contact dermatitis.
    The author examined the relationship between the incidence of these 
conditions and length of exposure. The plater population was divided 
into three groups: those with less than one year of Cr(VI) exposure, 
those with one to five years of Cr(VI) exposure, and those with over 
five years of Cr(VI) exposure. A statistically significant trend was 
found between length of Cr(VI) exposure and incidence of skin ulcers. The 
incidence of dermatitis, on the other hand, bore no relationship to 
length of exposure.
    In 1973, researchers from NIOSH reported on the results of a health 
hazard investigation of a chrome plating establishment (Ex. 3-5). In 
the plating area, airborne Cr(VI) concentrations ranged from less than 
0.71 to 9.12 [mu]g/m\3\ (mean 3.24 [mu]g/m\3\; SD=2.48 [mu]g/m\3\). Of 
the 37 exposed workers who received medical examinations, five were 
reported to have chrome-induced lesions on their hands. Hygiene and 
housekeeping practices in this facility were reportedly deficient, with 
the majority of workers not wearing gloves, not washing their hands 
before eating or leaving the plant, and consuming food and beverages in 
work areas.
    Gomes (1972) examined Cr(VI)-induced skin lesions among 
electroplaters in Sao Paulo, Brazil (Ex. 9-31). A clinical examination 
of 303 workers revealed 88 (28.8%) had skin lesions, while 175 (58.0%) 
had skin and mucus membrane lesions. A substantial number of employers 
(26.6%) also did not provide personal protective equipment to workers. 
The author attributed the high incidence of skin ulcers on the hands 
and arms to inadequate personal protective equipment, and lack of 
training for employees regarding hygiene practices.
    Fleeger and Deng (1990) reported on an outbreak of skin ulcerations 
among workers in a facility where enamel paints containing chromium 
were applied to kitchen range parts (Ex. 9-97). A ground coat of paint 
was applied to the parts, which were then placed on hooks and 
transported through a curing oven. In some cases, small parts were 
places on hooks before paint application. Tiny holes in the oven coils 
apparently resulted in improper curing of the paint, leaving sharp 
edges and a Cr(VI)-containing residue on the hooks. Most of the workers 
who handled the hooks reportedly did not wear gloves, because the 
gloves were said to reduce dexterity and decrease productivity. As a 
result, cuts from the sharp edges allowed the Cr(VI) to penetrate the 
skin, leading to ulcerations (Ex. 9-97).
2. Prognosis of Dermal Effects
    Cr(VI)-related dermatitis tends to become more severe and 
persistent with continuing exposure. Once established, the condition 
may persist even if occupational exposure ceases. Fregert followed up 
on cases of occupational contact dermatitis diagnosed over a 10-year 
period by a dermatology service in Sweden. Based on responses to 
questionnaires completed two to three years after treatment, only 7% of 
women and 10% of men with Cr(VI)-related allergic contact dermatitis 
were reported to be healed (Ex. 35-322). Burrows reviewed the condition 
of patients diagnosed with work-related dermatitis 10-13 years earlier. 
Only two of the 25 cases (8%) caused by exposure to cement had cleared 
(Ex. 35-323).
    Hogan et al. reviewed the literature regarding the prognosis of 
contact dermatitis, and reported that the majority of patients had 
persistent dermatitis (Ex. 35-324). It was reported that job changes 
did not usually lead to a significant improvement for most patients. 
The authors surveyed contact dermatitis experts around the world to 
explore their experience with the prognosis of patients suffering from 
occupational contact dermatitis of the hands. Seventy-eight percent of 
the 51 experts who responded to the survey indicated that chromate was 
one of the allergens associated with the worst possible prognosis.
    Halbert et al. reviewed the experience of 120 patients diagnosed 
with occupational chromate dermatitis over a 10-year period (Ex. 35-
320). The time between initial diagnosis and the review ranged from a 
minimum of six months to a maximum of nine years. Eighty-four (70%) of 
patients were reviewed two or more years after initial diagnosis, and 
40 (33%) after five years or more. In the majority of cases (78, or 
65%), the dermatitis was attributed to work with cement. For the study 
population as a whole, 76% had ongoing dermatitis at the time of the 
review.
    When the review was conducted, 62 (58%) patients were employed in 
the same occupation as when initially diagnosed. Fifty-five (89%) of 
these workers continued to suffer from dermatitis. Fifty-eight patients 
(48%) changed occupations after their initial diagnosis. Each of these 
individuals indicated that they had changed occupations because of 
their dermatitis. In spite of the change, dermatitis persisted in 40 
members of this group (69%).
    Lips et al. found a somewhat more favorable outcome among 88 
construction workers with occupational chromate dermatitis who were 
removed from Cr(VI) exposure (Ex. 35-325). Follow-up one to five years 
after removal indicated that 72% of the patients no longer had 
dermatitis. The authors speculated that this result might be due to 
strict avoidance of Cr(VI) contact. Nonetheless, the condition 
persisted in a substantial portion of the affected population.
3. Thresholds for Dermal Effects
    In a response to OSHA's RFI submitted on behalf of the Chrome 
Coalition, Exponent indicated that the findings of Fowler et al. (1999) 
and others provide evidence of a threshold for elicitation of allergic 
contact dermatitis (Ex. 31-18-1, p. 27). Exponent also stated that 
because chrome ulcers did not develop in the Fowler et al. study, 
"more aggressive" exposures appear to be necessary for the 
development of chrome ulcers.
    The Fowler et al. study involved the dermal exposure of 26 
individuals previously sensitized to Cr(VI) who were exposed to water 
containing 25 to 29 mg/L Cr(VI) as potassium dichromate (pH 9.4) (Ex. 
31-18-5). Subjects immersed one arm in the Cr(VI) solution, while the 
other arm was immersed in an alkaline buffer solution as a control. 
Exposure lasted for 30 minutes and was repeated on three consecutive 
days. Based on examination of the skin, the authors concluded that the 
skin response experienced by subjects was not consistent with either 
irritant or allergic contact dermatitis.
    The exposure scenario in the Fowler et al. study, however, does not 
take into account certain skin conditions often encountered in the 
workplace. While active dermatitis, scratches, and skin lesions served 
as criteria for excluding both initial and continuing participation in 
the study, it is reasonable to expect that individuals with these 
conditions will often continue to work. Cr(VI)-containing mixtures and 
compounds used in the workplace may also pose a greater challenge to 
the integrity of the skin than the solution used by Fowler et al. Wet 
cement, for example, may have a pH higher than 9.4, and may be capable 
of abrading or otherwise damaging the skin. As damaged skin is liable 
to make exposed workers more susceptible to Cr(VI)-induced skin 
effects, the suggested threshold is likely to be invalid. The absence 
of chrome ulcers in the Fowler et al. study is not unexpected, because 
subjects with "fissures or lesions" on the skin were excluded from 
the study (Ex. 31-18-5). As discussed earlier, chrome ulcers are not 
believed to occur on intact skin.
4. Conclusions
    OSHA believes that adverse dermal effects from exposure to Cr(VI), 
including irritant contact dermatitis, allergic contact dermatitis, and 
skin ulceration, have been firmly established. The available evidence 
is not sufficient to relate these effects to any given Cr(VI) air 
concentration. Rather, it appears that direct dermal contact with 
Cr(VI) is the most relevant factor in the development of dermatitis and 
ulcers. Based on the findings of Gibb et al. (Ex. 32-22-12) and U.S. 
Public Health Service (Ex. 7-3), OSHA believes that conjunctivitis may 
result from direct eye contact with Cr(VI).
    OSHA does not believe that the available evidence is sufficient to 
establish a threshold concentration of Cr(VI) below which dermal 
effects will not occur in the occupational environment. This finding is 
supported not only by the belief that the exposure scenario of Fowler 
et al. is not consistent with occupational exposures, but by experience 
in the workplace as well. As summarized by Flyvholm et al. (1996), 
numerous reports have indicated that allergic contact dermatitis occurs 
in cement workers exposed to Cr(VI) concentrations below the threshold 
suggested by Fowler et al. (1999). OSHA considers the evidence of 
Cr(VI)-induced allergic contact dermatitis in these workers to indicate 
that the threshold for elicitation of response suggested by Fowler et 
al. (1999) is not applicable to the occupational environment.

E. Other Health Effects

    OSHA has examined the possibility of health effect outcomes 
associated with Cr(VI) exposure in addition to such effects as lung 
cancer, nasal ulcerations and perforations, occupational asthma, and 
irritant and allergic contact dermatitis. Unlike the Cr(VI)-induced 
toxicities cited above, the data on other health effects do not 
definitively establish Cr(VI)-related impairments of health from 
occupational exposure at or below the previous OSHA PEL.
    There is some positive evidence that workplace inhalation of Cr(VI) 
results in gastritis and gastrointestinal ulcers, especially at high 
exposures (generally over OSHA's previous PEL) (Ex. 7-12). This is 
supported by ulcerations in the gastrointestinal tract of mice 
breathing high Cr(VI) concentration for long periods (Ex. 10-8). Other 
studies reported positive effects but significant information was not 
reported or the confounders made it difficult to draw positive 
conclusions (Ex. 3-84; Sassi 1956 as cited in Ex. 35-41). Other studies 
reported negative results (Exs. 7-14; 9-135).
    Likewise, several studies reported increases in renal proteins in 
the urine of chromate production workers and chrome platers (Exs. 35-
107; 5-45; 35-105; 5-57). The Cr(VI) air levels recorded in these 
workers were usually below the previous OSHA PEL (Exs. 35-107; 5-45). 
Workers with the highest urinary chromium levels tended to also have 
the largest elevations in renal markers (Ex. 35-107). One study 
reported no relationship between chromium in urine and renal function 
parameters, no relationship with age or with duration of exposure, and 
no relationship between the presence of chromium skin ulcers and 
chromium levels in urine or renal function parameters (Ex. 5-57). In 
most studies, the elevated renal protein levels were restricted to only 
one or two proteins out of several examined per study, generally 
exhibited small increases (Ex. 35-105) and the effects appeared to be 
reversible (Ex. 5-45). In addition, it has been stated that low 
molecular weight proteinuria can occur from other reasons and cannot by 
itself be considered evidence of chronic renal disease (Ex. 35-195). 
Other human inhalation studies reported no changes in renal markers 
(Exs. 7-27; 35-104). Animal inhalation studies did not report kidney 
damage (Exs. 9-135; 31-18-11; 10-11; 31-18-10; 10-10). Some studies 
with Cr(VI) administered by drinking water or gavage were positive for 
increases in renal markers as well as some cell and tissue damage (Exs. 
9-143; 11-10). However, it is not clear how to extrapolate such 
findings to workers exposed to Cr(VI) via inhalation. Well-designed 
studies of effects in humans via ingestion were not found.
    OSHA did not find information to clearly and sufficiently 
demonstrate that exposures to Cr(VI) result in significant impairment 
to the hepatic system. Two European studies, positive for an excess of 
deaths from cirrhosis of the liver and hepatobiliarity disorders, were 
not able to separate chromium exposures from exposures to the many 
other substances present in the workplace. The authors also could not 
rule out the role of alcohol use as a possible contributor to the 
disorder (Ex. 7-92; Sassi as cited in Ex. 35-41). Other studies did not 
report any hepatic abnormalities (Exs. 7-27; 10-11).
    The reproductive studies showed mixed results. Some positive 
reproductive effects occurred in some welding studies. However, it is 
not clear that Cr(VI) is the causative agent in these studies (Exs. 35-
109; 35-110; 35-108; 35-202; 35-203). Other positive studies were 
seriously lacking in information. Information was not given on 
exposures, the nature of the reproductive complications, or the women's 
tasks (Shmitova 1980, 1978 as cited in Ex. 35-41, p. 52). ATSDR states 
that because these studies were generally of poor quality and the 
results were poorly reported, no conclusions can be made on the 
potential for chromium to produce adverse reproductive effects in 
humans (Ex. 35-41, p. 52). In animal studies, where Cr(VI) was 
administered through drinking water or diet, positive developmental 
effects occurred in offspring (Exs. 9-142; 35-33; 35-34; 35-38). 
However, the doses administered in drinking water or given in the diet 
were high (i.e., 250, 500, and 750 ppm). Furthermore, strong studies 
showing reproductive or developmental effects in other situations where 
employees were working exclusively with Cr(VI) were not found. In fact, 
the National Toxicology Program (NTP) (Exs. 35-40; 35-42; 35-44) 
conducted an extensive multigenerational reproductive assessment by 
continuous breeding where the chromate was administered in the diet. 
The assessment yielded negative results (Exs. 35-40; 35-42; 35-44). 
Animal inhalation studies were also negative (Exs. 35-199; 9-135; 10-
10; Glaser 1984 as cited in Ex. 31-22-33;). Thus, it cannot be 
concluded that Cr(VI) is a reproductive toxin for normal working 
situations.

VI. Quantitative Risk Assessment

A. Introduction

    The Occupational Safety and Health (OSH) Act and some landmark 
court cases have led OSHA to rely on quantitative risk assessment, 
where possible, to support the risk determinations required to set a 
permissible exposure limit (PEL) for a toxic substance in standards 
under the OSH Act. Section 6(b)(5) of the Act states that "The 
Secretary [of Labor], in promulgating standards dealing with toxic 
materials or harmful agents under this subsection, shall set the 
standard which most adequately assures, to the extent feasible, on the 
basis of the best available evidence, that no employee will suffer 
material impairment of health or functional capacity even if such 
employee has regular exposure to the hazard dealt with by such standard 
for the period of his working life." (29 U.S.C. 651 et seq.)
    In a further interpretation of the risk requirements for OSHA 
standard setting, the United States Supreme Court, in the 1980 
"benzene" decision, (Industrial Union Department, AFL-CIO v. American 
Petroleum Institute, 448 U.S. 607 (1980)) ruled that the OSH Act 
requires that, prior to the issuance of a new standard, a determination 
must be made that there is a significant risk of material impairment of 
health at the existing PEL and that issuance of a new standard will 
significantly reduce or eliminate that risk. The Court stated that 
"before he can promulgate any
permanent health or safety standard, the Secretary is required to make 
a threshold finding that a place of employment is unsafe in the sense 
that significant risks are present and can be eliminated or lessened by 
a change in practices" [448 U.S. 642]. The Court also stated "that 
the Act does not limit the Secretary's power to require the elimination 
of significant risks" [488 U.S. 644]. While the Court indicated that 
the use of quantitative risk analysis was an appropriate means to 
establish significant risk, they made clear that "OSHA is not required 
to support its finding that a significant risk exists with anything 
approaching scientific certainty."
    The Court in the Cotton Dust case, (American Textile Manufacturers 
Institute v. Donovan, 452 U.S. 490 (1981)) found that Section 6(b)(5) 
of the OSH Act places benefits to worker health above all other 
considerations except those making attainment of the health benefits 
unachievable and, therefore, only feasibility analysis of OSHA health 
standards is required and not cost-benefit analysis. It reaffirmed its 
previous position in the "benzene" case, however, that a risk 
assessment is not only appropriate but should be used to identify 
significant health risk in workers and to determine if a proposed 
standard will achieve a reduction in that risk. Although the Court did 
not require OSHA to perform a quantitative risk assessment in every 
case, the Court implied, and OSHA as a matter of policy agrees, that 
assessments should be put into quantitative terms to the extent 
possible.
    The determining factor in the decision to perform a quantitative 
risk assessment is the availability of suitable data for such an 
assessment. As reviewed in section V.B. on Carcinogenic Effects, there 
are a substantial number of occupational cohort studies that reported 
excess lung cancer mortality in workers exposed to Cr(VI) in several 
industrial operations. Many of these found that workers exposed to 
higher levels of airborne Cr(VI) for a longer period of time had 
greater standardized mortality ratios (SMRs) for lung cancer.
    OSHA believes that two recently studied occupational cohorts by 
Gibb et al. (Ex. 31-22-11) and Luippold et al. (Ex. 33-10) have the 
strongest data sets on which to quantify lung cancer risk from 
cumulative Cr(VI) exposure (i.e., air concentration x exposure 
duration). A variety of exposure-response models were fit to these 
data, including linear relative risk, quadratic relative risk, log-
linear relative risk, additive risk, and Cox proportional hazards 
models. Using a linear relative risk model on these data to predict 
excess lifetime risk, OSHA estimated that the lung cancer risk from a 
45 year occupational exposure to Cr(VI) at an 8-hour TWA at the 
previous PEL of 52 [mu]g/m\3\ is 101 to 351 excess deaths per 1000. 
Quantitative lifetime risk estimates from a working lifetime exposure 
at several lower alternative PELs under consideration by the Agency 
were also estimated. The sections below discuss the selection of the 
appropriate data sets and risk models, the estimation of lung cancer 
risks based on the selected data sets and models, the uncertainty in 
the risk estimates, and the key issues that were raised in comments 
received during the public hearing process.
    A preliminary quantitative risk assessment was previously published 
in the Notice of Proposed Rulemaking (69 FR at 59306, 10/4/2004). This 
was peer-reviewed by three outside experts in the fields of 
occupational epidemiology and risk assessment. Their comments were 
discussed in the NPRM (69 FR at 59385-59388). They commented on the 
suitability of several occupational data sets for exposure-response 
analysis, the choice of exposure metric and risk model, the 
appropriateness of the risk estimates, and the characterization of key 
issues and uncertainties. The reviewers agreed that the soluble 
chromate production cohorts described by Gibb et al. and Luippold et 
al. provided the strongest data sets for quantitative risk assessment. 
They concurred that a linear model using cumulative exposure based on 
time-weighted average Cr(VI) air concentrations by job title and 
employment history was the most reasonable risk assessment approach. 
The experts showed less enthusiasm for average monthly Cr(VI) air 
concentrations as an appropriate exposure metric or for an exposure 
threshold below which there is no lung cancer risk. They found the 
range of excess lifetime lung cancer risks presented by OSHA to be 
sound and reasonable. They offered suggestions regarding issues such as 
the impact of cigarette smoking and the healthy worker effect on the 
assessment of risk. OSHA revised the preliminary quantitative risk 
assessment in several respects based on these peer review comments.
    In contrast to the more extensive occupational cohort data on 
Cr(VI) exposure-response, data from experimental animal studies are 
less suitable for quantitative risk assessment of lung cancer. Besides 
the obvious species difference, most of the animal studies administered 
Cr(VI) to the respiratory tract by less relevant routes, such as 
instillation or implantation. The few available inhalation studies in 
animals were limited by a combination of inadequate exposure levels, 
abbreviated durations, and small numbers of animals per dose group. 
Despite these limitations, the animal data do provide semi-quantitative 
information with regard to the relative carcinogenic potency of 
different Cr(VI) compounds. A more detailed discussion can be found in 
sections V.B.7 and V.B.9.
    The data that relate non-cancer health impairments, such as damage 
to the respiratory tract and skin, to Cr(VI) exposure are also not well 
suited for quantitative assessment. There are some data from cross-
sectional studies and worker surveys that group the prevalence and 
severity of nasal damage by contemporary time-weighted average (TWA) 
Cr(VI) air measurements. However, there are no studies that track 
either incidence or characterize exposure over time. Nasal damage is 
also more likely influenced by shorter-term peak exposures that have 
not been well characterized. While difficult to quantify, the data 
indicate that the risk of damage to the nasal mucosa will be 
significantly reduced by lowering the previous PEL, discussed further 
in section VII on Significance of Risk.
    There are even less suitable exposure-response data to assess risk 
for other Cr(VI)-induced impairments (e.g., mild renal damage, 
gastrointestinal ulceration). With the possible exception of 
respiratory tract effects (e.g., nasal damage, occupational asthma), 
the risk of non-cancer adverse effects that result from inhaling Cr(VI) 
are expected to be very low, except as a result of long-term regular 
airborne exposure around or above the previous PEL (52 [mu]g/m\3\). 
Since the non-cancer effects occur at relatively high Cr(VI) air 
concentrations, OSHA has concluded that lowering the PEL to reduce the 
risk of developing lung cancer over a working lifetime will also 
eliminate or reduce the risk of developing these other health 
impairments. As discussed in section V.E., adverse effects to the skin 
primarily result from dermal rather than airborne exposure.

B. Study Selection

    The more than 40 occupational cohort studies reviewed in Section 
VI.B on carcinogenic effects were evaluated to determine the adequacy 
of the exposure-response information for the quantitative assessment of 
lung cancer risk associated with Cr(VI) exposure. The key criteria were 
data that allowed for estimation of input variables,
specifically levels of exposure and duration of exposure (e.g., 
cumulative exposure in mg/m\3\-yr); observed numbers of cancers (deaths 
or incident cases) by exposure category; and expected (background) 
numbers of cancer deaths by exposure category.
    Additional criteria were applied to evaluate the strengths and 
weaknesses of the available epidemiological data sets. Studies needed 
to have well-defined cohorts with identifiable cases. Features such as 
cohort size and length of follow-up affect the ability of the studies 
to detect any possible effect of Cr(VI) exposure. Potential confounding 
of the responses due to other exposures was considered. Study 
evaluation also considered whether disease rates from an appropriate 
reference population were used to derive expected numbers of lung 
cancers. One of the most important factors in study evaluation was the 
ascertainment and use of exposure information (i.e., well-documented 
historical exposure data). Both level and duration of exposure are 
important in determining cumulative dose, and studies are often 
deficient with respect to the availability or use of such information.
    Two recently studied cohorts of chromate production workers, the 
Gibb cohort and the Luippold cohort, were found to be the strongest 
data sets for quantitative assessment (Exs. 31-22-11; 33-10). Of the 
various studies, these two had the most extensive and best documented 
Cr(VI) exposures spanning three or four decades. Both cohort studies 
characterized observed and expected lung cancer mortality and reported 
a statistically significant positive association between lung cancer 
risk and cumulative Cr(VI) exposure. For the remainder of this preamble 
the Gibb and Luippold cohorts are referred to as the "preferred 
cohorts", denoting that they are the cohorts used to derive OSHA's 
model of lung cancer risk from exposure to Cr(VI).
    Four other cohorts (Mancuso, Hayes et al., Gerin et al., and 
Alexander et al.) had less satisfactory data for quantitative 
assessments of lung cancer risk (Exs. 7-11; 23; 7-14; 7-120; 31-16-3). 
These cohorts include chromate production workers, stainless steel 
welders, and aerospace manufacturing workers. While the lung cancer 
response in these cohorts was stratified across multiple exposure 
groups, there were limitations to these data that affected their 
reliability for quantitative risk assessment. OSHA therefore did not 
consider them to be preferred cohorts (i.e., they were not used to 
derive OSHA's model of lung cancer risk from exposure to Cr(VI)). 
However, OSHA believes that quantitative analysis of these cohorts 
provides valuable information to the risk assessment, especially for 
the purpose of comparison with OSHA's risk model based on the preferred 
Gibb and Luippold cohorts. Analyses based on the Mancuso, Hayes et al., 
Gerin et al., and Alexander et al. cohorts, referred to as "additional 
cohorts" for the remainder of this preamble, were compared with the 
assessments based on the Gibb and Luippold cohorts. The strengths and 
weaknesses of all six cohorts as a basis for exposure-response analysis 
are discussed in more detail below.
1. Gibb Cohort
    The Gibb et al. study was a particularly strong study for 
quantitative risk assessment, especially in terms of cohort size and 
historical exposure data (Exs. 31-22-11; 33-11). Gibb et al. studied an 
updated cohort from the same Baltimore chromate production plant 
previously studied by Hayes et al. (see section VI.B.4). The cohort 
included 2357 male workers (white and non-white) first employed between 
1950 and 1974. Follow-up was through the end of 1992 for a total of 
70,736 person-years and an average length of 30 years per cohort 
member. Smoking status and amount smoked in packs per day at the start 
of employment was available for the majority of the cohort members.
    A significant advantage of the Gibb data was the availability of a 
large number of personal and area sampling measurements from a variety 
of locations and job titles which were collected over the years during 
which the cohort members were exposed (from 1950 to 1985, when the 
plant closed). Using these concentration estimates, a job exposure 
matrix was constructed giving annual average exposures by job title. 
Based on the job exposure matrix and work histories for the cohort 
members, Gibb et al. computed the person-years of observation, the 
observed numbers of lung cancer deaths, and the expected numbers of 
lung cancer deaths categorized by cumulative Cr(VI) exposure and age of 
death. They found that cumulative Cr(VI) exposure was a significant 
predictor of lung cancer risk over the exposure range of 0 to 2.76 
(meanSD = 0.702.75) mg/m\3\-yr. This included a 
greater than expected number of lung cancer deaths among relatively 
young workers. For example, chromate production workers between 40 and 
50 years of age with mean cumulative Cr(VI) exposure of 0.41 mg 
CrO3/m\3\-yr (equivalent to 0.21 mg Cr(VI)/m\3\-yr) were 
about four times more likely to die of lung cancer than a State of 
Maryland resident of similar age (Ex. 31-22-11, Table V).
    The data file containing the demographic, exposure, smoking, and 
mortality data for the individual cohort members was made available to 
OSHA (Ex. 295). These data were used in several reanalyses to produce 
several different statistical exposure-response models and to explore 
various issues raised in comments to OSHA, such as the use of linear 
and nonlinear exposure-response models, the difference between modern 
and historical levels of Cr(VI) exposure, and the impact of including 
or excluding short-term workers from the exposure-response analysis. 
The Agency's access to the dataset and to reanalyses of it performed by 
several different analysts has been a tremendous advantage in its 
consideration of these and other issues in the development of the final 
risk assessment.
2. Luippold Cohort
    The other well-documented exposure-response data set comes from a 
second cohort of chromate production workers. Luippold et al. studied a 
cohort of 482 predominantly white, male employees who started work 
between 1940 and 1972 at the same Painesville, Ohio plant studied 
earlier by Mancuso (Ex. 33-10) (see subsection VI.B.3). Mortality 
status was followed through 1997 for a total of 14,048 person-years. 
The average worker had 30 years of follow-up. Cr(VI) exposures for the 
Luippold cohort were based on 21 industrial hygiene surveys conducted 
at the plant between 1943 and 1971, yielding a total of more than 800 
area samples (Ex. 35-61). A job exposure matrix was computed for 22 
exposure areas for each month of plant operation starting in 1940 and, 
coupled with detailed work histories available for the cohort members, 
cumulative exposures were calculated for each person-year of 
observation. Luippold et al. found significant dose-related trends for 
lung cancer SMRs as a function of year of hire, duration of employment, 
and cumulative Cr(VI) exposure. Risk assessments on the Luippold et al. 
study data performed by Crump et al. had access to the individual data 
and, therefore, had the best basis for analysis of this cohort (Exs. 
31-18-1; 35-205; 35-58).
    While the Luippold cohort was smaller and less racially diverse 
than the Gibb cohort, the workforce contained fewer transient, short-
term employees. The Luippold cohort consisted entirely of workers 
employed over one year. Fifty-five percent worked
for more than five years. In comparison, 65 percent of the Gibb cohort 
worked for less than a year and 15 percent for more than five years at 
the Baltimore plant. There was less information about the smoking 
behavior (smoking status available for only 35 percent of members) of 
the Luippold cohort than the Gibb cohort.
    One aspect that the Luippold cohort had in common with the Gibb 
cohort was extensive and well-documented air monitoring of Cr(VI). The 
quality of exposure information for both the Gibb and Luippold cohorts 
was considerably better than that for the Mancuso, Hayes et al., Gerin 
et al., and Alexander et al. cohorts. The cumulative Cr(VI) exposures 
for the Luippold cohort, which ranged from 0.003 to 23 (mean< plus-
minus>SD = 1.582.50) mg Cr(VI)/m\3\-yr, were generally 
higher but overlapped those of the Gibb cohort. The use of individual 
work histories to define exposure categories and presentation of mean 
cumulative doses in the exposure groups provided a strong basis for a 
quantitative risk assessment. The higher cumulative exposure range and 
the longer work duration of the Luippold cohort serve to complement 
quantitative data available on the Gibb cohort.
3. Mancuso Cohort
    Mancuso (Ex. 7-11) studied the lung cancer incidence of an earlier 
cohort of 332 white male employees drawn from the same plant in 
Painesville, Ohio that was evaluated by the Luippold group. The Mancuso 
cohort was first employed at the facility between 1931 and 1937 and 
followed up through 1972, when the plant closed. Mancuso (Ex. 23) later 
extended the follow-up period through 1993, yielding a total of 12,881 
person-years of observation for an average length of 38.8 years and a 
total of 66 lung cancer deaths. Since the Mancuso workers were first 
employed in the 1930s and the Luippold workers were first employed 
after 1940, the two cohorts are completely different sets of 
individuals.
    A major limitation of the Mancuso study is the uncertainty of the 
exposure data. Mancuso relied exclusively on the air monitoring 
reported by Bourne and Yee (Ex. 7-98) conducted over a single short 
period of time during 1949. Bourne and Yee presented monitoring data as 
airborne insoluble chromium, airborne soluble chromium, and total 
airborne chromium by production department at the Painesville plant. 
The insoluble chromium was probably Cr(III) compounds with some 
slightly water-soluble and insoluble chromates. The soluble chromium 
was probably highly water-soluble Cr(VI). Mancuso (Exs. 7-11; 23) 
calculated cumulative exposures (mg/m\3\-yr) for each cohort member 
based on the 1949 mean chromium concentrations, by production 
department, under the assumption that those levels reflect exposures 
during the entire duration of employment for each cohort member, even 
though employment may have begun as early as 1931 and may have extended 
to 1972. Due to the lack of air measurements spanning the full period 
of worker exposure and the lack of adequate methodology to distinguish 
chromium valence states (i.e., Cr(VI) vs. Cr(III)), the exposure data 
associated with the Mancuso cohort were not as well characterized as 
data from the Luippold or Gibb cohorts.
    Mancuso (Exs. 7-11; 23)reported cumulative exposure-related 
increases in age-adjusted lung cancer death rates for soluble, 
insoluble, or total chromium. Within a particular range of exposures to 
insoluble chromium, lung cancer death rates also tended to increase 
with increasing total cumulative chromium. However, the study did not 
report whether these tendencies were statistically significant, nor did 
it report the extent to which exposures to soluble and insoluble 
chromium were correlated. Thus, it is possible that the apparent 
relationship between insoluble chromium (e.g., primarily Cr(III)) and 
lung cancer may have arisen because both insoluble chromium 
concentrations and lung cancer death rates were positively correlated 
with Cr(VI) concentrations. Further discussion with respect to 
quantitative risk estimation from the Mancuso cohort is provided in 
section VI.E.1 on additional risk assessments.
4. Hayes Cohort
    Hayes et al. (Ex. 7-14) studied a cohort of employees at the same 
chromate production site in Baltimore examined by Gibb et al. The Hayes 
cohort consisted of 2101 male workers who were first hired between 1945 
and 1974, excluding those employed for less than 90 days. The Gibb 
cohort had different but partially overlapping date criteria for first 
employment (1950-1974) and no 90 day exclusion. Hayes et al. reported 
SMRs for respiratory tract cancer based on workers grouped by time of 
hire, employment duration, and high or low exposure groups. Workers who 
had ever worked at an older plant facility and workers whose location 
of employment could not be determined were combined into a single 
exposure group referred to as "high or questionable" exposure. 
Workers known to have been employed exclusively at a newer renovated 
facility built in 1950 and 1951 were considered to have had "low" 
exposure. A dose-response was observed in the sense that higher SMRs 
for respiratory cancer were observed among long-term workers (workers 
who had worked for three or more years) than among short-term workers.
    Hayes et al. did not quantify occupational exposure to Cr(VI) at 
the time the cohort was studied, but Braver et al. (Ex. 7-17) later 
estimated average cumulative soluble chromium (presumed by the authors 
to be Cr(VI)) exposures for four subgroups of the Hayes cohort first 
employed between 1945 and 1959. The TWA Cr(VI) concentrations were 
determined from a total of 555 midget impinger air measurements that 
were collected at the older plant from 1945 to 1950. The cumulative 
exposures for the subgroups were estimated from the yearly average 
Cr(VI) exposure for the entire plant and the subgroups' average 
duration of employment rather than job-specific Cr(VI) concentrations 
and individual work histories. Such "group level" estimation of 
cumulative exposure is less appropriate than the estimation based on 
individual experiences as was done for the Gibb and Luippold cohorts.
    A more severe limitation of this study is that exposures attributed 
to many workers in the newly renovated facility at the Baltimore site 
throughout the 1950s were based on chromium measurements from an 
earlier period (i.e., 1949-1950) at an older facility. Samples 
collected at the new facility and reviewed by Gibb et al. (Exs. 25, 31-
22-12) show that the exposures in the new facility were substantially 
lower than assumed by Braver et al. Braver et al. (Ex. 7-17) discussed 
a number of other potential sources of uncertainty in the Cr(VI) 
exposure estimates, such as the possible conversion to Cr(III) during 
sample collection and the likelihood that samples may have been 
collected mainly in potential problem areas.
5. Gerin Cohort
    Gerin et al. (Ex. 7-120) developed a job exposure matrix that was 
used to estimate cumulative Cr(VI) exposures for male stainless steel 
welders who were part of the International Agency for Research on 
Cancer's (IARC) multi-center historical cohort study (Ex. 7-114). The 
IARC cohort included 11,092 welders. However, the number of cohort 
members who were stainless steel welders, for which Cr(VI) exposures 
were estimated, could not be determined from their report. Gerin et al. 
used occupational hygiene surveys reported in the published literature, 
including a limited amount of data collected from 8 of the 135 
companies that employed welders in the cohort, to estimate typical eight-hour 
TWA Cr(VI) breathing zone concentrations for various combinations of 
welding processes and base metal. The resulting exposure matrix was 
then combined with information about individual work history, including 
time and length of employment, type of welding, base metal welded, and 
information on typical ventilation status for each company (e.g., 
confined area, use of local exhaust ventilation, etc.) to estimate the 
cumulative Cr(VI) exposure. Individual work histories were not 
available for about 25 percent of the stainless steel welders. In these 
cases, information was assumed based on the average distribution of 
welding practices within the company. The lack of Cr(VI) air 
measurements from most of the companies in the study and the 
limitations in individual work practice information for this cohort 
raise questions concerning the accuracy of the exposure estimates.
    Gerin et al. reported no upward trend in lung cancer mortality 
across four cumulative Cr(VI) exposure categories for stainless steel 
welders, each accumulating between 7,000 and 10,000 person-years of 
observation. The welders were also known to be exposed to nickel, 
another potential lung carcinogen. Co-exposure to nickel may obscure or 
confound the Cr(VI) exposure-response relationship. As discussed 
further in Sections VI.E.3 and VI.G.4, exposure misclassification in 
this cohort may obscure an exposure-response relationship. This is the 
primary reason that the Gerin et al. cohort was not considered a 
preferred cohort (i.e., it was not used to derive OSHA's quantitative 
risk estimates), although a quantitative analysis of this cohort was 
performed for comparison with the preferred cohorts.
6. Alexander Cohort
    Alexander et al. (Ex. 31-16-3) conducted a retrospective cohort 
study of 2429 aerospace workers employed in jobs entailing chromate 
exposure (e.g., spray painting, sanding/polishing, chrome plating, 
etc.) between 1974 and 1994. The cohort included workers employed as 
early as 1940. Follow-up time was short, averaging 8.9 years per cohort 
member; in contrast, the Gibb and Luippold cohorts accumulated an 
average 30 or more years of follow-up. Long-term follow-up of cohort 
members is particularly important for determining the risk of lung 
cancer, which typically has an extended latency period of twenty years 
or more.
    Industrial hygiene data collected between 1974 and 1994 were used 
to classify jobs in categories of "high" exposure, "moderate" 
exposure, or "low" exposure to Cr(VI). The use of respiratory 
protection was accounted for when setting up the job exposure matrix. 
These exposure categories were assigned summary TWA concentrations and 
combined with individual job history records to estimate cumulative 
exposures for cohort members over time. As further discussed in section 
VI.E.4, it was not clear from the study whether exposures are expressed 
in units of Cr(VI) or chromate (CrO3). Exposures occurring 
before 1974 were assumed to be at TWA levels assigned to the interval 
from 1974 to 1985.
    Alexander et al. presented lung cancer incidence data for four 
cumulative chromate exposure categories based on worker duration and 
the three (high, moderate, low) exposure levels. Lung cancer incidence 
rates were determined using a local cancer registry, part of the 
National Cancer Institute (NCI) Surveillance Epidemiology and End 
Results (SEER) program. The authors reported no positive trend in lung 
cancer incidence with increasing Cr(VI) exposure. Limitations of this 
cohort study include the young age of the cohort members (median = 42) 
and lack of information on smoking. As discussed above, the follow-up 
time (average <  9 years) was probably too short to capture lung cancers 
resulting from Cr(VI) exposure. Finally, the available Cr(VI) air 
measurement data did not span the entire employment period of the 
cohort (e.g., no data for 1940 to 1974) and was heavily grouped into a 
relatively small number of "summary" TWA concentrations that may not 
have fully captured individual differences in workplace exposures to 
Cr(VI). For the above reasons, in particular the insufficient follow-up 
time for most cohort members, the Alexander cohort was not considered a 
preferred dataset for OSHA's quantitative risk analysis. However, a 
quantitative analysis of this cohort was performed for comparison with 
the preferred cohorts.
7. Studies Selected for the Quantitative Risk Assessment
    The epidemiologic database is quite extensive and contains several 
studies with exposure and response data that could potentially be used 
for quantitative risk assessment. OSHA considers certain studies to be 
better suited for quantitative assessment than others. The Gibb and 
Luippold cohorts are the preferred sources for quantitative risk 
assessment because they are large, have extensive follow-up, and have 
documentation of historical Cr(VI) exposure levels superior to the 
Mancuso, Hayes, Gerin and Alexander cohorts. In addition, analysts have 
had access to the individual job histories of cohort members and 
associated exposure matrices. OSHA's selection of the Gibb and Luippold 
cohorts as the best basis of exposure-response analysis for lung cancer 
associated with Cr(VI) exposure was supported by a variety of 
commenters, including for example NIOSH (Tr. 314; Ex. 40-10-2, p. 4), 
EPRI (Ex. 38-8, p.6), and Exponent (Ex. 38-215-2, p. 15). It was also 
supported by the three external peer reviewers who reviewed OSHA's 
preliminary risk assessment, Dr. Gaylor (Ex. 36-1-4-1, p. 24), Dr. 
Smith (Ex. 36-1-4-2 p. 28), and Dr. Hertz-Picciotto (Ex. 36-1-4-4, pp. 
41-42).
    The Mancuso cohort and the Hayes cohort were derived from workers 
at the same plants as Luippold and Gibb, respectively, but have 
limitations associated with the reporting of quantitative information 
and exposure estimates that make them less suitable for risk 
assessment. Similarly, the Gerin and Alexander cohorts are less 
suitable, due to limitations in exposure estimation and short follow-
up, respectively. For these reasons, OSHA did not rely upon the 
Mancuso, Hayes, Gerin, and Alexander cohorts to derive its exposure-
response model for the risk of lung cancer from Cr(VI).
    Although the Agency did not rely on the Mancuso, Hayes, Gerin, and 
Alexander studies to develop its exposure-response model, OSHA believes 
that evaluating risk among several different worker cohorts and 
examining similarities and differences between them adds to the overall 
completeness and quality of the assessment. The Agency therefore 
analyzed these datasets and compared the results with the preferred 
Gibb and Luippold cohorts. This comparative analysis is discussed in 
Section VI.E. In light of the extensive worker exposure-response data, 
there is little additional value in deriving quantitative risk 
estimates from tumor incidence results in rodents, especially 
considering the concerns with regard to route of exposure and study 
design.
    OSHA received a variety of public comments regarding the overall 
quality of the Gibb and Luippold cohorts and their suitability as the 
preferred cohorts in OSHA's quantitative risk analysis. Some commenters 
raised concerns about the possible impact of short-term workers in the 
Gibb cohort on the risk assessment (Tr. 123; Exs. 38-106, p. 10, 21; 
40-12-5, p. 9). The Gibb cohort's inclusion of many workers employed 
for short periods of time was cited as a
"serious flaw" by one commenter, who suggested that many lung cancers 
among short-term workers in the study were caused by unspecified other 
factors (Ex. 38-106, p. 10, p. 21). Another commenter stated that the 
Davies cohort of British chromate production workers "gives greater 
credence to the Painesville cohort as it showed that brief exposures 
(as seen in a large portion of the Baltimore cohort) did not have an 
increased risk of lung cancer" (Ex. 39-43, p. 1). However, separate 
analyses of the short-term (<  1 year employment) and longer-term ( 1 
year) Gibb cohort members indicated that restriction of the cohort to 
workers with tenures of at least one year did not substantially impact 
estimates of excess lung cancer mortality (Ex. 31-18-15-1 , p. 29). At 
the public hearing, Ms. Deborah Proctor of Exponent, Inc. stated that 
"the short term workers did not affect the results of the study" (Tr. 
1848). OSHA agrees with Ms. Proctor's conclusion, and does not believe 
that the inclusion of short term workers in the Gibb cohort is a source 
of substantial uncertainty in the Agency's risk estimates.
    Some commenters expressed concern that the Gibb study did not 
control for smoking (Exs. 38-218, pp. 20-21; 38-265, p. 28; 39-74, p. 
3). However, smoking status at the time of employment was ascertained 
for approximately 90% of the cohort (Ex. 35-435) and was used in 
statistical analyses by Gibb et al., Environ Inc., and Exponent Inc. to 
adjust for the effect of smoking on lung cancer in the cohort (Exs. 25; 
31-18-15-1; 35-435). NIOSH performed similar analyses using more 
detailed information on smoking level (packs per day) that was 
available for 70% of the cohort (Ex. 35-435, p.1100). OSHA believes 
that these analyses appropriately addressed the potential confounding 
effect of smoking in the Gibb cohort. Issues and analyses related to 
smoking are further discussed in Section VI.G.3.
    Other issues and uncertainties raised about the Gibb and Luippold 
cohorts include a lack of information necessary to estimate deposited 
dose of Cr(VI) for workers in either cohort and a concern that the 
Luippold exposure data were based on exposures to "airborne total 
soluble and insoluble chromium* * * rather than exposures to Cr(VI)" 
(Ex. 38-218, pp. 20-21). However, the exposure estimates for the 
Luippold (2003) cohort were recently developed by Proctor et al. using 
measurements of airborne Cr(VI), not the total chromium measurements 
used previously in Mancuso et al.'s analysis (Exs. 35-58, p. 1149; 35-
61). And, while it is true that the Gibb and Luippold (2003) datasets 
do not lend themselves to construction of deposited dose measures, the 
extensive Cr(VI) air monitoring data available on these cohorts are 
more than adequate for quantitative risk assessment. In the case of the 
Gibb cohort, the exposure dataset is extraordinarily comprehensive and 
well-documented (Tr. 709-710; Ex. 44-4, p.2), even "exquisite" 
according to one NIOSH expert (Tr. 312). Further discussion of the 
quality and reliability of the Gibb and Luippold (2003) exposure data 
and related comments appears in Section VI.G.1.
    OSHA received several comments regarding a new epidemiological 
study conducted by Environ, Inc. for the Industrial Health Foundation, 
Inc. of workers hired after the institution of process changes and 
industrial hygiene practices designed to limit exposure to Cr(VI) in 
two chromate production plants in the United States and two plants in 
Germany (Exs. 47-24-1; 47-27, pp. 15-16; 47-35-1, pp. 7-8). These 
commenters suggested that OSHA should use these cohorts to model risk 
of lung cancer from low exposures to Cr(VI). Unfortunately, the public 
did not have a chance to comment on this study because documents 
related to it were submitted to the docket after the time period when 
new information should have been submitted. However, OSHA reviewed the 
study and comments that were submitted to the docket. Based on the 
information submitted, the Agency does not believe that quantitative 
analysis of these studies would provide additional information on risk 
from low exposures to Cr(VI).
    A cohort analysis based on the U.S. plants is presented in an April 
2005 publication by Luippold et al. (Ex. 47-24-2). Luippold et al. 
studied a total of 617 workers with at least one year of employment, 
including 430 at a plant built in the early 1970s ("Plant 1") and 187 
hired after the 1980 institution of exposure-reducing process and work 
practice changes in a second plant ("Plant 2"). Workers were followed 
through 1998. Personal air-monitoring measures available from 1974 to 
1988 for the first plant and from 1981 to 1998 for the second plant 
indicated that exposure levels at both plants were low, with overall 
geometric mean concentrations below 1.5 [mu]g/m3 and area-
specific average personal air sampling values not exceeding 10 [mu]g/
m3 for most years (Ex. 47-24-2, p. 383). By the end of 
follow-up, which lasted an average of 20.1 years for workers at Plant 1 
and 10.1 years at Plant 2, 27 cohort members (4%) were deceased. There 
was a 41% deficit in all-cause mortality when compared to all-cause 
mortality from age-specific state reference rates, suggesting a strong 
healthy worker effect. Lung cancer was 16% lower than expected based on 
three observed vs. 3.59 expected cases, also using age-specific state 
reference rates (Ex. 47-24-2, p. 383). The authors concluded that 
"[t]he absence of an elevated lung cancer risk may be a favorable 
reflection of the postchange environment. However, longer follow-up 
allowing an appropriate latency for the entire cohort will be needed to 
confirm this conclusion" (Ex. 47-24-2, p. 381).
    OSHA agrees with the study authors that the follow-up in this study 
was not sufficiently long to allow potential Cr(VI)-related lung cancer 
deaths to occur among many cohort members. The mean times since first 
exposure of 10 and 20 years for Plant 1 and Plant 2 employees, 
respectively, suggest that most workers in the cohort may not have 
completed the " * * * typical latency period of 20 years or more" 
that Luippold et al. suggest is required for occupational lung cancer 
to emerge (Ex. 47-24-2, p. 384). Other important limitations of this 
study include the striking healthy worker effect on the SMR analysis, 
and the relatively young age of most workers at the end of follow-up 
(approximately 90% <  60 years old) (Ex. 47-24-2, p. 383). OSHA also 
agrees with the study authors' statements that " * * * the few lung 
cancer deaths in this cohort precluded * * * [analyses to] evaluate 
exposure-response relationships * * * " (Ex. 47-24-2, p. 384).
    Although OSHA's model predicts high excess lung cancer risk for 
highly exposed individuals (e.g., workers exposed for 45 years at the 
previous PEL of 52 [mu]g/m3), the model would predict much 
lower risks for workers with low exposures, as in the Luippold (2005) 
cohorts. To provide a point of comparison between the results of the 
Luippold et al. (2005) 'post-change' study and OSHA's risk model, the 
Agency used its risk model to generate an estimate of lung cancer risk 
for a population with exposure characteristics approximately similar to 
the 'post-change' cohorts described in Luippold et al. (2005). It 
should be noted that since this comparative analysis used year 2000 
U.S. reference rates were rather than the state-, race-, and gender-
specific historical reference mortality rates used by Luippold et al. 
(2005), this risk calculation provides only a rough estimate of 
expected excess lung cancer risk for the cohort. The derivation of 
OSHA's risk model (based on the preferred Gibb and Luippold
(2003) cohorts) is described in Sections VI.C.1 and VI.C.2.
    It is difficult to tell from the publication what the average level 
or duration of exposure was for the cohort. However, personal sampling 
data reported by Luippold et al. (2005) had annual geometric mean 8-
hour TWA concentrations "much less" than 1.5 [mu]g/m3 in 
most years (Ex. 47-24-2, p. 383). Most workers also probably had less 
than 20 years of exposure, given the average follow-up periods of 20 
and 10 years reported for the Luippold (2005) Plant 1 and Plant 2, 
respectively. OSHA assumed that workers had TWA exposures of 1.5 [mu]g/
m3 for 20 years, with the understanding that this assumption 
would lead to somewhat higher estimates of risk than OSHA s model would 
predict if the average exposure of the cohort was known. Using these 
assumptions, OSHA's model predicts a 2-9% excess lung cancer risk due 
to Cr(VI) exposure, or less than four cancers in the population the 
size and age of the Luippold 2005 cohort.
    Since this analysis used year 2000 U.S. reference rates rather than 
the state-, race-, and gender-specific historical reference mortality 
rates used by Luippold et al. (2005), this risk calculation provides 
only a rough estimate of the lung cancer risk that OSHA's model would 
predict for the cohort. Nevertheless, it illustrates that for a 
relatively young population with low exposures, OSHA's risk model 
(derived from the preferred Gibb and Luippold 2003 cohorts) predicts 
lung cancer risk similar to that observed in the low-exposure Luippold 
2005 cohort. The small number of lung cancer deaths observed in 
Luippold 2005 should not be considered inconsistent with the risk 
estimates derived using models developed by OSHA based on the Gibb and 
Luippold (2003) cohorts (Ex. 47-24-2, p. 383).
    Some commenters believed that analysis of the unpublished German 
cohorts would demonstrate that lung cancer risk was only increased at 
the highest Cr(VI) levels and, therefore, could form the basis for an 
exposure threshold (Exs. 47-24-1; 47-35-1). Although no data were 
provided to corroborate their comments, the Society of the Plastics 
Industry requested that OSHA obtain and evaluate the German study as 
"new and available evidence which may suggest a higher PEL than 
proposed" (Ex. 47-24-1, p. 4).
    Following the close of the comment period, OSHA gained access to a 
2002 final contract report by Applied Epidemiology Inc. prepared for 
the Industrial Health Foundation (Ex. 48-1-1; 48-1-2) and a 2005 
prepublication by ENVIRON Germany (Ex. 48-4). The 2002 report contained 
detailed cohort descriptions, exposure assessments, and mortality 
analyses of 'post-change' workers from the two German chromate 
production plants referred to above and two U.S. chromate production 
plants, one of which is plant 1 discussed in the 2005 study by Luippold 
et al. The mortality and multivariate analyses were performed on a 
single combined cohort from all four plants. The 2005 prepublication 
contained a more abbreviated description and analysis of a smaller 
cohort restricted to the two German plants only. The cohorts are 
referred to as 'post-change' because the study only selected workers 
employed after the participating plants switched from a high-lime to a 
no-lime (or very low lime facility, in the case of U.S. plant 1) 
chromate production process and implemented industrial hygiene 
improvements that considerably reduced Cr(VI) air levels in the 
workplace.
    The German cohort consisted of 901 post-change male workers from 
two chromate production plants employed for at least one year. 
Mortality experience of the cohort was evaluated through 1998. The 
study found elevated lung cancer mortality (SMR=1.48 95% CI: 0.93-2.25) 
when compared to the age- and calendar year-adjusted German national 
population rates (Ex. 48-4). The cohort lacked sufficient job history 
information and air monitoring data to develop an adequate job-exposure 
matrix required to estimate individual airborne exposures (Ex. 48-1-2). 
Instead, the researchers used the large amount of urinary chromium data 
from routine biomonitoring of plant employees to analyze lung cancer 
mortality using cumulative urinary chromium as an exposure surrogate, 
rather than the conventional cumulative Cr(VI) air concentrations. The 
study reported a statistically significant two-fold excess lung cancer 
mortality (SMR=2.09; 95% CI: 1.08-3.65; 12 observed lung cancer deaths) 
among workers in the highest cumulative exposure grouping (i.e. >200 
[mu]g Cr/L--yr). There was no increase in lung cancer mortality in the 
lower exposure groups, but the number of lung cancer deaths was small 
(i.e. < 5 deaths) and the confidence intervals were wide. Logistic 
regression modeling in the multi-plant cohort (i.e. German and U.S. 
plants combined) showed an increased risk of lung cancer in the high 
(OR=20.2; 95% CI: 6.2-65.4; 10 observed deaths) and intermediate 
(OR=4.9; 95% CI: 1.5-16.0; 9 deaths) cumulative exposure groups when 
compared to the low exposure group (Ex. 48-1-2, Table 18). The lung 
cancer risks remained unchanged when smoking status was controlled for 
in the model, indicating that the elevated risks were unlikely to be 
confounded by smoking in this study.
    OSHA does not believe that the results of the German study provide 
a basis on which to establish a threshold exposure below which no lung 
cancer risk exists. Like the U.S. post-change cohort (i.e., Luippold 
(2005) cohort) discussed above, small cohort size, few lung cancer 
cases (e.g., 10 deaths in the three lowest exposure groups combined) 
and limited follow-up (average 17 years) severely limit the power to 
detect small increases in risk that may be present with low cumulative 
exposures. The limited power of the study is reflected in the wide 
confidence intervals associated with the SMRs. For example, there is no 
apparent evidence of excess lung cancer (SMR=0.95; 95% CI: 0.26-2.44) 
in workers exposed to low cumulative urine chromium levels between 40-
100 [mu]g Cr/L--yr. However, the lack of precision in this estimate is 
such that a two-fold increase in lung cancer mortality can not be ruled 
out with a high degree of confidence. Although the study authors state 
that the data suggest a possible threshold effect, they acknowledge 
that "demonstrating a clear (and statistically significant) threshold 
response in epidemiological studies is difficult especially [where], as 
in this study, the number of available cases is relatively small, and 
the precise estimation of small risks requires large numbers" (Ex. 48-
4, p. 8). OSHA agrees that the number of lung cancer cases in the study 
is too small to clearly demonstrate a threshold response or precisely 
estimate small risks.
    OSHA has relied upon a larger, more robust cohort study for its 
risk assessment than the German cohort. In comparison, the Gibb cohort 
has about five times the person-years of observation (70736 vs. 14684) 
and number of lung cancer cases (122 vs. 22). The workers, on average, 
were followed longer (30 vs. 17 years) and a greater proportion of the 
cohort is deceased (36% vs. 14%). Limited air monitoring from the 
German plants indicate that average plant-wide airborne Cr(VI) roughly 
declined from about 35 [mu]g Cr(VI)/m\3\ in the mid 1970s to 5 [mu]g 
Cr(VI)/m\3\ in the 1990s (2002 report; Ex. 7-91). This overlaps the 
Cr(VI) air levels in the Baltimore plant studied by Gibb et al. (Ex. 
47-8). Furthermore, cumulative exposure estimates for members of the 
Gibb cohort were individually reconstructed
from job histories and Cr(VI) air monitoring data. These airborne 
Cr(VI) exposures are better suited than urinary chromium for evaluating 
occupational risk at the permissible exposure limits under 
consideration by OSHA. An appropriate conversion procedure that 
credibly predicts time-weighted average Cr(VI) air concentrations in 
the workplace from urinary chromium measurements is not evident and, 
thus, would undoubtedly generate additional uncertainty in the risk 
estimates. For the above reasons, OSHA believes the Gibb cohort 
provides a stronger dataset than the German cohort on which to assess 
the existence of a threshold exposure. This and other issues pertaining 
to the relationship between the cumulative exposure and lung cancer 
risk are further discussed in section VI.G.1.a.

C. Quantitative Risk Assessments Based on the Gibb Cohort

    Quantitative risk assessments were performed on the exposure-
response data from the Gibb cohort by three groups: Environ 
International (Exs. 33-15; 33-12) under contract with OSHA; the 
National Institute for Occupational Safety and Health (Ex. 33-13); and 
Exponent (Ex. 31-18-15-1) for the Chrome Coalition. All reported 
similar risks for Cr(VI) exposure over a working lifetime despite using 
somewhat different modeling approaches. The exposure-response data, 
risk models, statistical evaluation, and risk estimates reported by 
each group are discussed below.
1. Environ Risk Assessments
    In 2002, Environ International (Environ) prepared a quantitative 
analysis of the association between Cr(VI) exposure and lung cancer 
(Ex. 33-15) , which was described in detail in the Preamble to the 
Proposed Rule (69 FR at 59364-59365). After the completion of the 2002 
Environ analysis, individual data for the 2357 men in the Gibb et al. 
cohort became available. The new data included cumulative Cr(VI) 
exposure estimates, smoking information, date of birth, race, date of 
hire, date of termination, cause of death, and date of the end of 
follow-up for each individual (Ex. 35-295). The individual data allowed 
Environ to do quantitative risk assessments based on (1) redefined 
exposure categories, (2) alternate background reference rates for lung 
cancer mortality, and (3) Cox proportional hazards modeling (Ex. 33-
12). These are discussed below and in the 2003 Environ analysis (Ex. 
33-12).
    The 2003 Environ analysis presented two alternate groupings with 
ten cumulative Cr(VI) exposure groups each, six more than reported by 
Gibb et al. and used in the 2002 analysis. One alternative grouping was 
designed to divide the person-years of follow-up fairly evenly across 
groups. The other alternative allocated roughly the same number of 
observed lung cancers to each group. These two alternatives were 
designed to remedy the uneven distribution of observed and expected 
cases in the Gibb et al. categories, which may have caused parameter 
estimation problems due to the small number of cases in some groups. 
The new groupings assigned adequate numbers of observed and expected 
lung cancer cases to all groups and are presented in Table VI-1.
    Environ used a five-year lag to calculate cumulative exposure for 
both groupings. This means that at any point in time after exposure 
began, an individual's cumulative exposure would equal the product of 
chromate concentration and duration of exposure, summed over all jobs 
held up to five years prior to that point in time. An exposure lag is 
commonly used in exposure-response analysis for lung cancer since there 
is a long latency period between first exposure and the development of 
disease. Gibb et al. found that models using five- and ten-year lags 
provided better fit to the mortality data than lags of zero, two and 
twenty years (Ex. 31-22-11).
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    The 2003 Environ analysis also derived expected cases using lung 
cancer rates from alternative reference populations. In addition to the 
State of Maryland lung cancer rates that were used by Gibb et al., 
Environ used age- and race-specific rates from the city of Baltimore, 
where the plant was located. Baltimore may represent a more appropriate 
reference population because most of the cohort members
resided in Baltimore and Baltimore residents may be more similar to the 
cohort members than the Maryland or U.S. populations in their co-
exposures and lifestyle characteristics, especially smoking habits and 
urban-related risk factors. On the other hand, Baltimore may not be the 
more appropriate reference population if the higher lung cancer rates 
in the Baltimore population primarily reflect extensive exposure to 
industrial carcinogens. This could lead to underestimation of risk 
attributable to Cr(VI) exposure.
    The 2003 analysis used two externally standardized models, a 
relative risk model (model E1 below) and an additive risk model (model 
E2) defined as follows:

E1. Ni = C0 * Ei * (1 + C1Di + C2Di\2\)
E2. Ni = C0 * Ei + PYi * (C1Di + C2Di\2\)

where Ni is the predicted number of lung cancers in the i 
th group; PYi is the number of person-years for 
group i; Ei is the expected number of lung cancers in that 
group, based on the reference population; Di is the mean 
cumulative dose for that group; and C0, C1, and 
C2 are parameters to be estimated. Both models initially 
included quadratic exposure terms (C2Di\2\ ) as 
one way to test for nonlinearity in the exposure-response. Model E1 is 
a relative risk model, whereas Model E2 is an additive risk model. In 
the case of additive risk models, the exposure-related estimate of 
excess risk is the same regardless of the age- and race-specific 
background rate of lung cancer. For relative risk models, a dose term 
is multiplied by the appropriate background rate of lung cancer to 
derive an exposure-related estimate of risk, so that excess risk always 
depends on the background.
    Maximum likelihood techniques were used to estimate the parameters 
C0, C1, and C2. Likelihood ratio tests 
were used to determine which of the model parameters contributed 
significantly to the fit of the model. Parameters were sequentially 
added to the model, starting with C1, when they contributed 
significantly (p <  0.05) to improving the fit. Parameters that did not 
contribute significantly, including the quadratic exposure terms 
(C2Di\2\ ), were removed from the models.
    Two Cox proportional hazards models were also fit to the individual 
exposure-response data. The model forms were:

C1. h(t;z;D) = h0(t)*exp([beta]1z + 
[beta]2D)

C2. h(t;z;D) = h0(t)*[exp([beta]1z)][1 + 
[beta]2D]

where h is the hazard function, which expresses the age-specific rate 
of lung cancer among workers, as estimated by the model. In addition, t 
is age, z is a vector of possible explanatory variables other than 
cumulative dose, D is cumulative dose, h0(t) is the baseline 
hazard function (a function of age only), [beta]2 is the 
cumulative dose coefficient, and [beta]1 is a vector of 
coefficients for other possible explanatory variables--here, cigarette 
smoking status, race, and calendar year of death (Ex. 35-57). Cox 
modeling is an approach that uses the experience of the cohort to 
estimate an exposure-related effect, irrespective of an external 
reference population or exposure categorization. Because they are 
internally standardized, Cox models can sometimes eliminate concerns 
about choosing an appropriate reference population and may be 
advantageous when the characteristics of the cohort under study are not 
well matched against reference populations for which age-related 
background rates have been tabulated. Model C1 assumes the lung cancer 
response is nonlinear with cumulative Cr(VI) exposure, whereas C2 
assumes a linear lung cancer response with Cr(VI) exposure. For the Cox 
proportional hazards models, C1 and C2, the other possible explanatory 
variables considered were cigarette smoking status, race, and calendar 
year of death.
    The externally standardized models E1 and E2 provided a good fit to 
the data (p>=0.40). The choice of exposure grouping had little effect 
on the parameter estimates of either model E1 or E2. However, the 
choice of reference rates had some effect, notably on the 
"background" parameter, C0, which was included as a fitted 
parameter in the models to adjust for differences in background lung 
cancer rates between cohort members and the reference populations. For 
example, values of C0 greater than one "inflate" the base 
reference rates, reducing the magnitude of excess risks in the model. 
Such an adjustment was necessary for the Maryland reference population 
(the maximum likelihood estimate of C0 was significantly 
higher than one), but not for the Baltimore city reference population 
(C0 was not significantly different from one). This result 
suggests that the Maryland lung cancer rates may be lower than the 
cohort's background lung cancer rates, but the Baltimore city rates may 
adequately reflect the cohort background rates. The inclusion of the 
C0 parameter yielded a cumulative dose coefficient that 
reflected the effect of exposure and not the effect of differences in 
background rates, and was appropriate.
    The model results indicated a relatively consistent cumulative dose 
coefficient, regardless of reference population. The coefficient for 
cumulative dose in the models ranged from 2.87 to 3.48 per mg/m\3\-yr 
for the relative risk model, E1, and from 0.0061 to 0.0071 per mg/m\3\-
person-yr for the additive risk model, E2. These coefficients determine 
the slope of the linear cumulative Cr(VI) exposure-lung cancer response 
relationship. In no case did a quadratic model fit the data better than 
a linear model.
    Based on comparison of the models' AIC values, Environ indicated 
that the linear relative risk model E1 was preferred over the additive 
risk model E2. OSHA agrees with Environ's conclusion. The relative risk 
model is also preferred over an additive risk model because the 
background rate of lung cancer varies with age. It may not be 
appropriate to assume, as an additive model does, that increased lung 
cancer risk at age 25, where background risk is relatively low, would 
be the same (for the same cumulative dose) as at age 65, where 
background rates are much higher.
    The Cox proportional hazards models, C1 and C2, also fit the data 
well (although the fit was slightly better for model C2 than C1). 
Recall that for the Cox proportional hazards models, C1 and C2, the 
other possible explanatory variables considered were cigarette smoking 
status, race, and calendar year of death. For both models, addition of 
a term for smoking status significantly improved the fit of the models 
to the data (p< 0.00001). The experience with model C1 indicated that 
race (p=0.15) and year of death (p=0.4) were not significant 
contributors when cumulative dose and smoking status were included in 
the model. Based on results for model C1, race and year of death were 
not considered by Environ in the linear model C2. The cumulative dose 
coefficient, [beta]2, was 1.00 for model C1 and 2.68 for 
model C2. A more complete description of the models and variables can 
be found in the 2003 Environ analysis (Ex. 33-12, p. 10).
    Lifetable calculations were made of the number of extra lung 
cancers per 1000 workers exposed to Cr(VI) based on models E1, E2, C1, 
and C2, assuming a constant exposure from age 20 through a maximum of 
age 65. The lifetable accounted for both lung cancer risk and competing 
mortality through age 100. Rates of lung cancer and other mortality for 
the lifetable calculations were based, respectively, on 2000 U.S. lung 
cancer and all-cause mortality rates for both sexes and all races. In 
addition to the maximum likelihood estimates, 95% confidence intervals 
for the excess lifetime risk were derived. Details about the procedures 
used to estimate parameters, model fit, lifetable calculations, and 
confidence intervals are described in the 2003 Environ report (Ex. 33-12, p. 8-9).
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    Table VI-2 shows each model's predictions of excess lifetime lung 
cancer risk from a working lifetime of exposure to various Cr(VI) air 
levels. The estimates are very consistent regardless of model, exposure 
grouping, or reference population. The model that appears to generate 
results least similar to the others is C1, which yielded one of the 
higher risk estimates at 52 [mu]g/m3, but estimated the 
lowest risks for exposure levels of 10 [mu]g/m3 or lower. 
The change in magnitude, relative to the other models, is a result of 
the nonlinearity of this model. Confidence limits for all models, 
including C1, tend to overlap, suggesting a fair degree of statistical 
consistency.
2. National Institute for Occupational Safety and Health (NIOSH) Risk 
Assessment
    NIOSH (Ex. 33-13) developed a risk assessment from the Gibb cohort. 
The NIOSH analysis, like the 2003 Environ assessment, used the cohort 
individual data files to compute cumulative Cr(VI) exposure. However, 
NIOSH also explored some other exposure-related assumptions. For 
example, they performed the dose-response analysis with lag times in 
addition to the 5-year lag used by Environ. NIOSH also analyzed dose-
response using as many as 50 exposure categories, although their report 
presents data in five cumulative Cr(VI) exposure groupings.
    NIOSH incorporated information on the cohort smoking behavior in 
their quantitative assessments. They estimated (packs/day)-years of 
cumulative smoking for each individual in the cohort, using information 
from a questionnaire that was administered at the time of each cohort 
member's date of hire. To estimate cumulative smoking, NIOSH assumed 
that the cohort members maintained the level of smoking reported in the 
questionnaire from the age of 18 through the end of follow-up. 
Individuals with unknown smoking status were assigned a value equal to 
the average smoking level among all individuals with known smoking 
levels (presumably including non-smokers). Individuals who were known 
to smoke but for whom the amount was unknown were assigned a smoking 
level equal to the average of all smokers.
    NIOSH considered six different relative risk models, fit to the 
Gibb cohort data by Poisson regression methods. They did not consider 
additive risk models. The six relative risk models were externally 
standardized using age- and race-specific U.S. lung cancer rates. Their 
background coefficients, C0, explicitly included smoking, 
race, and age terms to adjust for differences between the cohort and 
the reference population. These models are described as follows:

NIOSH1a: Ni = C0 * Ei * exp(C1Di)
NIOSH1b: Ni = C0 * Ei * exp(C1Di\1/2\\)
NIOSH1c: Ni = C0 * Ei * exp(1 + C1Di + C2Di2)
NIOSH1d: Ni = C0 * Ei * (1 + Di)[alpha]
NIOSH1e: Ni = C0 * Ei * (1 + C1Di)
NIOSH1f: Ni = C0 * Ei * (1 + C1Di[alpha])

where the form of the equation has been modified to match the format 
used in the Environ reports. In addition, NIOSH fit Cox proportional 
hazard models (not presented) to the lung cancer mortality data using 
the individual cumulative Cr(VI) exposure estimates.
    NIOSH reported that the linear relative risk model 1e generally 
provided a superior fit to the exposure-response data when compared to 
the various log linear models, 1a-d. Allowing some non-linearity (e.g., 
model 1f) did not significantly improve the goodness-of-fit, therefore, 
they considered the linear relative risk model form 1e (analogous to 
the Environ model E1) to be the most appropriate for determining their 
lifetime risk calculations. A similar fit could be achieved with a log-
linear power model (model 1d) using log-transformed cumulative Cr(VI) 
and a piece-wise linear specification for the cumulative smoking term.
    The dose coefficient (C1) for the linear relative risk 
model 1e was estimated by NIOSH to be 1.444 per [mu]g CrO3/
m3-yr (Ex. 33-13, Table 4). If the exposures were converted 
to units of [mu]g Cr(VI)/m3-yr, the estimated cumulative 
dose coefficient would be 2.78 (95% CI: 1.04 to 5.44) per [mu]g/
m3-yr. This value is very close to the estimates derived in 
the Environ 2003 analysis (maximum likelihood estimates ranging from 
2.87 to 3.48 for model E1, depending on the exposure grouping and the 
reference population). Lifetime risk estimates based on the NIOSH-
estimated dose coefficient and the Environ lifetable method using 2000 
U.S. rates for lung cancer and all cause mortality are shown in Table 
VI-3. The values are very similar to the estimates predicted by the 
Environ 2003 analysis (Table VI-3). The small difference may be due to 
the NIOSH adjustment for smoking in the background coefficient. NIOSH 
found that excess lifetime risks for a 45-year occupational exposure to 
Cr(VI) predicted by the best-fitting power model gave very similar 
risks to the preferred linear relative risk model at TWA Cr(VI) 
concentrations between 0.52 and 52 [mu]g/m3 (Ex. 33-13, 
Table 5). Although NIOSH did not report the results, they stated that 
Cox modeling produced risk estimates similar to the Poisson regression. 
The consistency between Cox and Poisson regression modeling is 
discussed further in section VI.C.4.
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    NIOSH reported a significantly higher dose-response coefficient for 
nonwhite workers than for white workers. That is, nonwhite workers in 
the Gibb cohort are estimated to have a higher excess risk of lung 
cancer than white workers, given equal cumulative exposure to Cr(VI). 
In contrast, no significant race difference was found in the Cox 
proportional hazards analysis reported by 2003 Environ.

3. Exponent Risk Assessment
    In response to OSHA's Request For Information, Exponent prepared an 
analysis of lung cancer mortality from the Gibb cohort. Like the 2003 
Environ and NIOSH analyses, the Exponent analysis relied on the 
individual worker data. Exponent performed their dose-response analyses 
based on three different sets of exposure categories using two 
reference populations and 70,808 person-years of follow-up. A total of 
four analyses were completed, using (1) Maryland reference rates and 
the four Gibb et al. exposure categories; (2) Baltimore reference rates 
and the four Gibb et al. exposure categories; (3) Baltimore reference 
rates and six exposure groups defined by Exponent; and (4) Baltimore 
City reference rates and five exposure categories, obtained by removing 
the highest of the six groups defined by Exponent from the dose-
response analysis. A linear relative risk model without a background 
correction term (the term C0 used by Environ and NIOSH) was 
applied in all of these cases and cumulative exposures were lagged five 
years (as done by Environ and NIOSH). The analyses showed excess 
lifetime risk between 6 and 14 per 1000 for workers exposed to 1 [mu]g/
m\3\ Cr(VI) for 45 years.
    The analysis using Maryland reference lung cancer rates and the 
Gibb et al. four-category exposure grouping yielded an excess lifetime 
risk of 14 per 1000. This risk, which is higher than the excess 
lifetime risk estimates by Environ and NIOSH for the same occupational 
exposure, probably results from the absence of a background rate 
coefficient (C0) in Exponent's model. As reported in the 
Environ 2002 and 2003 analyses, the Maryland reference lung cancer 
rates require a background rate coefficient greater than 1 to achieve 
the best fit to the exposure-response data. The unadjusted Maryland 
rates probably underestimate the cohort's background lung cancer rate, 
leading to overestimation of the risk attributable to cumulative Cr(VI) 
exposure.
    The two analyses that used Baltimore reference rates and either 
Exponent's six-category exposure grouping or the Gibb et al. four-
category grouping both resulted in an excess lifetime unit risk of 9 
per 1000 for workers exposed to 1 [mu]g/m\3\ Cr(VI) for 45 years (Ex. 
31-18-15-1, p. 41). This risk is close to estimates reported by Environ 
using their relative risk model (E1) and Baltimore reference rates for 
the same occupational exposure (Table VI-2). The Environ analysis 
showed that, unlike the Maryland-standardized model discussed above, 
the Baltimore-standardized models had background rate coefficients very 
close to 1, the "default" value assumed by the Exponent relative risk 
model. This suggests that the Baltimore reference rates may represent 
the background lung cancer rate for this cohort more accurately than 
the Maryland reference rates.
    The lowest excess lifetime unit risk for workers exposed to 1 
[mu]g/m\3\ Cr(VI) for 45 years reported by Exponent, at 6 per 1000, was 
derived from the analysis that excluded the highest of Exponent's six 
exposure groups. While this risk value is close to the Environ and 
NIOSH unit risk estimates, the analysis merits some concern. Exponent 
eliminated the highest exposure group on the basis that most cumulative 
exposures in this group were higher than exposures usually found in 
current workplace conditions. However, eliminating this group could 
exclude possible long-term exposures (e.g., >15 years) below the 
previous OSHA PEL (52 [mu]g/m\3\ ) from the risk analysis. Moreover, no 
matter what current exposures might be, data on higher cumulative 
exposures are relevant for understanding the dose-response 
relationships.
    In addition, the Exponent six category cumulative exposure grouping 
may have led to an underestimate of the dose effect. The definition of 
Exponent's six exposure groups was not related to the distribution of 
cumulative exposure associated with individual person-years, but rather 
to the distribution of cumulative exposure among the workers at the end 
of their employment. This division does not result in either a uniform 
distribution of person-years or observed lung cancer cases among 
exposure categories. In fact, the six category exposure groupings of 
both person-years and observed lung cancers were very uneven, with a 
preponderance of both allocated to the lowest exposure group. This 
skewed distribution of person-years and observed cases puts most of the 
power for detecting significant differences from background cancer 
rates at low exposure levels, where these differences are expected to 
be small, and reduces the power to detect any significant differences 
from background at higher exposure concentrations.
4. Summary of Risk Assessments Based on the Gibb Cohort
    OSHA finds remarkable consistency among the risk estimates from the 
various quantitative analyses of the Gibb cohort. Both Environ and 
NIOSH determined that linear relative risk models generally provided a 
superior fit to the data when compared to other relative risk models, 
although the confidence intervals in the non-linear Cox model reported 
by Environ overlapped with the confidence intervals in their linear 
models. The Environ 2003 analysis further suggested that a linear 
additive risk model could adequately describe the observed dose-
response data. The risk estimates for NIOSH and Environ's best-fitting 
models were statistically consistent (compare Tables VI-2 and VI-3).
    The choice of reference population had little impact on the risk 
estimates. NIOSH used the entire U.S. population as the reference, but 
included adjustment terms for smoking, age and race in its models. The 
Environ 2003 analysis used both Maryland and Baltimore reference lung 
cancer rates, and included a generic background coefficient 
C0 to adjust for potential differences in background risk 
between the reference population and the worker cohort. This term was 
significant in the fitted model when Maryland rates were used for 
external standardization, but not when Baltimore rates were used. Since 
no adjustment in the model background term was required to better fit 
the exposure-response data using Baltimore City lung cancer rates, they 
may best represent the cohort's true background lung cancer incidence. 
OSHA considers the inclusion of such adjustment factors, whether 
specific to smoking, race, and age (as defined by NIOSH), or generic 
(as defined by Environ), to be appropriate and believes they contribute 
to accurate risk estimation by helping to correct for confounding risk 
factors. The Cox proportional hazard models, especially the linear Cox 
model, yielded risk estimates that were generally consistent with the 
externally standardized models.
    Finally, the number of exposure categories used in the analysis had 
little impact on the risk estimates. When an appropriate adjustment to 
the background rates was included, the four exposure groups originally 
defined by Gibb et al. and analyzed in the 2002 Environ report, the six 
exposure groups defined by Exponent, the two alternate sets of ten 
exposure categories as defined in the 2003 Environ analysis, and the 
fifty groups defined and aggregated by NIOSH all gave essentially the 
same risk estimates. The robustness of the results to various 
categorizations of cumulative exposure adds credence to the risk 
projections.
    Having reviewed the analyses described in this section, OSHA finds 
that the best estimates of excess lung cancer risk to workers exposed 
to the previous PEL (52 [mu]g Cr(VI)/m3) for a
working lifetime are about 300 to 400 per thousand based on data from 
the Gibb cohort. The best estimates of excess lung cancer risks to 
workers exposed to other TWA exposure concentrations are presented in 
Table VI-2. These estimates are consistent with predictions from 
Environ, NIOSH and Exponent models that applied linear relative and 
additive risk models based on the full range of cumulative Cr(VI) 
exposures experienced by the Gibb cohort and used appropriate 
adjustment terms for the background lung cancer mortality rates.

D. Quantitative Risk Assessments Based on the Luippold Cohort

    As discussed earlier, Luippold et al. (Exs. 35-204; 33-10) provided 
information about the cohort of workers employed in a chromate 
production plant in Painesville, Ohio. Follow-up for the 482 members of 
the Luippold cohort started in 1940 and lasted through 1997, with 
accumulation of person-years for any individual starting one year after 
the beginning of his first exposure. There were 14,048 total person-
years of follow-up for the cohort. The person-years were then divided 
into five exposure groups that had approximately equal numbers of 
expected lung cancers in each group. Ohio reference rates were used to 
compute expected numbers of deaths. White male rates were used because 
the number of women was small (4 out of 482) and race was known to be 
white for 241 of 257 members of the cohort who died and for whom death 
certificates were available. The 1960-64 Ohio rates (the earliest 
available) were assumed to hold for the time period from 1940 to 1960. 
Rates from 1990-94 were assumed to hold for the period after 1994. For 
years between 1960 and 1990, rates from the corresponding five-year 
summary were used. There were significant trends for lung cancer SMR as 
a function of year of hire, duration of employment, and cumulative 
Cr(VI) exposure. The cohort had a significantly increased SMR for lung 
cancer deaths of 241 (95% C.I. 180 to 317).

Click here to view table VI-4

    Environ conducted a risk assessment based on the cumulative Cr(VI) 
exposure-lung cancer mortality data from Luippold et al. and presented 
in Table VI-4 (Ex. 33-15). Cumulative Cr(VI) exposures were categorized 
into five groups with about four expected lung cancer deaths in each 
group. In the absence of information to the contrary, Environ assumed 
Luippold et al. did not employ any lag time in determining the 
cumulative exposures. The calculated
and expected numbers of lung cancers were derived from Ohio reference 
rates. Environ applied the relative and additive risk models, E1 and 
E2, to the data in Table VI-4.
    Linear relative and additive risk models fit the Luippold cohort 
data adequately (p>=0.25). The final models did not include the 
quadratic exposure coefficient, C2, or the background rate 
parameter, C0, as they did not significantly improve the fit 
of the models. The maximum likelihood estimates for the Cr(VI) 
exposure-related parameter, C1, of the linear relative and 
additive risk models were 0.88 per mg/m3-yr and 0.0014 per 
mg/m3-person-yr, respectively. The C1 estimates 
based on the Luippold cohort data were about 2.5-fold lower than the 
parameter estimates based on the Gibb cohort data. The excess lifetime 
risk estimate calculated by Environ for a 45-year working-lifetime 
exposure to 1 [mu]g Cr(VI)/m3 (e.g., the unit risk) for both 
models was 2.2 per 1000 workers (95% confidence intervals from 1.3 to 
3.5 per 1000 for the relative risk model and 1.2 to 3.4 per 1000 for 
the additive risk model) using a lifetable analysis with 1998 U.S. 
mortality reference rates. These risks were 2.5 to 3-fold lower than 
the projected unit risks based on the Gibb data set for equivalent 
cumulative Cr(VI) exposures.
    Crump et al. (Exs. 33-15; 35-58; 31-18) also performed an exposure-
response analysis from the Painesville data. In a Poisson regression 
analysis, cumulative exposures were grouped into ten exposure 
categories with approximately two expected lung cancer deaths in each 
group. The observed and expected lung cancer deaths by Cr(VI) exposure 
category are shown in Table VI-5. Ohio reference rates were used in 
calculating the expected lung cancer deaths and cumulative exposures 
were lagged five years.

Click here to view table VI-5

    The Crump et al. analysis used the same linear relative risk and 
additive risk models as Environ on the individual data categorized into 
the ten cumulative exposure groups (Ex. 35-58). Tests for systematic 
departure from
linearity were non-significant for both models (p>=0.11). The 
cumulative dose coefficient determined by the maximum likelihood method 
was 0.79 (95% CI: 0.47 to 1.19) per mg/m3-yr for the 
relative risk model and 0.0016 (95% CI: 0.00098 to 0.0024) per mg/
m3-person-yr for the additive risk model, respectively. The 
authors noted that application of the linear models to five and seven 
exposure groups resulted in no significant difference in dose 
coefficients, although the results were not presented. The exposure 
coefficients reported by Crump et al. were very similar to those 
obtained by Environ above, although different exposure groups were used 
and Crump et al. used a five-year lag for the cumulative exposure 
calculation. The authors noted that the linear models did not fit the 
exposure data grouped into ten categories very well (goodness-of-fit 
p< =0.01) but fit the data much better with seven exposure groups 
(p>0.3), replacing the many lower exposure categories where there were 
few observed and expected cancers with more stable exposure groupings 
with greater numbers of cancers. The reduction in number of exposure 
groups did not substantially change the fitted exposure coefficients.
    The maximum likelihood estimate for the cumulative exposure 
coefficient using the linear Cox regression model C2 was 0.66 (90% CI: 
0.11 to 1.21), which was similar to the linear [Poisson regression] 
relative risk model. When the Cox analysis was restricted to the 197 
workers with known smoking status and a smoking variable in the model, 
the dose coefficient for Cr(VI) was nearly identical to the estimate 
without controlling for smoking. This led the authors to conclude that 
"the available smoking data did not suggest that exposure to Cr(VI) 
was confounded with smoking in this cohort, or that failure to control 
for smoking had an appreciable effect upon the estimated carcinogenic 
potency of Cr(VI)" (Ex. 35-58, p. 1156).
    Given the similarity in results, OSHA believes it is reasonable to 
use the exposure coefficients reported by Crump et al. based on their 
groupings of the individual cumulative exposure data to estimate excess 
lifetime risk from the Luippold cohort. Table VI-6 presents the excess 
risk for a working lifetime exposure to various TWA Cr(VI) levels as 
predicted by Crump et al.'s relative and additive risk models using a 
lifetable analysis with 2000 U.S. rates for all causes and lung cancer 
mortality. The resulting maximum likelihood estimates indicate that 
working lifetime exposures to the previous Cr(VI) PEL would result in 
excess lifetime lung cancer risks around 100 per 1000 (95% C.I. approx. 
60-150). The risk estimates based on the Luippold cohort are lower than 
the risk estimates based on the Gibb cohort, as discussed further in 
section VI.F.
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E. Quantitative Risk Assessments Based on the Mancuso, Hayes, Gerin, 
and Alexander Cohorts

    In addition to the preferred data sets analyzed above, there are 
four other cohorts with available data sets for estimation of 
additional lifetime risk of lung cancer. These are the Mancuso cohort, 
the Hayes cohort, the Gerin cohort, and the Alexander cohort. Environ 
did exposure-response analysis for all but the Hayes cohort (Ex. 33-
15). Several years earlier, the K.S. Crump Division did quantitative 
assessments on data from the Mancuso and Hayes cohort, under contract 
with OSHA (Ex.13-5). The U.S. EPA developed quantitative risk 
assessments from the Mancuso cohort data for its Integrated Risk 
Information System (Exs. 19-1; 35-52). The California EPA (Ex. 35-54), 
Public Citizen Health Research Group (Ex. 1), and the U.S. Air Force 
Armstrong Laboratory (AFAL) for the Department of Defense (Ex. 35-51) 
performed assessments from the Mancuso data using the 1984 U.S. EPA 
risk estimates as their starting point. The U.S. EPA also published a 
risk assessment based on the Hayes cohort data (Ex. 7-102). Until the 
cohort studies of Gibb et al. and Luippold et al. became available, 
these earlier assessments provided the most current projected cancer 
risks from airborne exposure to Cr(VI). The previous risk assessments 
were extensively described in the NPRM sections VI.E.1 and VI.E.2 (69 
FR at 59375-59378). While the risk estimates from Mancuso, Hayes, 
Gerin, and Alexander data sets are associated with a greater degree of 
uncertainty, it is nevertheless valuable to compare them to the risk 
estimates from the higher quality Gibb and Luippold data sets in order 
to determine if serious discrepancies exist between them. OSHA believes 
evaluating consistency in risk among several worker cohorts adds to the 
overall quality of the assessment.
    The Mancuso and Luippold cohorts each worked at the Painesville 
plant but the worker populations did not overlap due to different 
selection criteria. Exposure estimates were also based on different 
industrial hygiene surveys. The Hayes and Gibb cohorts both worked at 
the Baltimore plant. Even though Cr(VI) exposures were reconstructed 
from monitoring data measured at different facilities resulting in 
significantly different exposure-response functions (see section VI.F), 
there was some overlap in the two study populations. As a result, the 
projected risks from these data sets can not strictly be viewed as 
independent estimates. The Gerin and Alexander cohorts were not 
chromate production workers and are completely independent from the 
Gibb and Luippold data sets. The quantitative assessment of the four 
data sets and comparison with the risk assessments based on the Gibb 
and Luippold cohorts are discussed below.
1. Mancuso Cohort
    As described in subsection VII.B.3, the Mancuso cohort was 
initially defined in 1975 and updated in 1997. The cohort members were 
hired between 1931 and 1937 and worked at the same Painesville facility 
as the Luippold cohort workers. However, there was no overlap between 
the two cohorts since all Luippold cohort workers were hired after 
1939. The quantitative risk assessment by Environ used data reported in 
the 1997 update (Ex. 23, Table XII) in which lung cancer deaths and 
person-years of follow-up were classified into four groups of 
cumulative exposure to soluble chromium, assumed to represent Cr(VI) 
(Ex. 33-15). The mortality data and person-years were further broken 
down by age of death in five year increments starting with age interval 
40 to 44 years and going up to >75 years. No expected numbers of lung 
cancers were computed, either for the cohort as a whole or for specific 
groups of person-years. Environ applied an indirect method based on the 
recorded median age and year of entry into the cohort to estimate age 
information necessary to derive expected numbers of age- and calendar 
year-adjusted lung cancers deaths required to complete the risk 
assessment.
    Observed and expected lung cancer deaths by age and cumulative 
exposure (mg/m\3\-yr) are presented in Table 3 of the 2002 Environ 
report (Ex. 33-15, p. 39). The mean cumulative exposures to soluble 
Cr(VI) were assumed to be equal to the midpoints of the tabulated 
ranges. No lag was used for calculating the cumulative exposures. 
Environ applied externally standardized risk models to these data, 
similar to those described in section VI.C.1 but using an age-related 
parameter, as discussed in the 2002 report (Ex. 33-15, p. 39). The 
externally-standardized linear relative risk model with an age-
dependent exposure term provided a superior fit over the other models.
    The predicted excess risk of lung cancer from a 45-year working 
lifetime of exposure to Cr(VI) at the previous OSHA PEL using the best-
fitting linear relative risk model is 293 per 1000 workers (95% C.I. 
188 to 403). The maximum likelihood estimate from working lifetime 
exposure to new PEL of 5.0 [mu]g/m\3\ Cr(VI) is 34 per 1000 workers 
(95% C.I. 20 to 52 per 1000). These estimates are close to those 
predicted from the Gibb cohort but are higher than predicted from the 
Luippold cohort.
    There are uncertainties associated with both the exposure estimates 
and the estimates of expected numbers of lung cancer deaths for the 
1997 Mancuso data set. The estimates of exposure were derived from a 
single set of measurements obtained in 1949 (Ex. 7-98). Although little 
prior air monitoring data were available, it is thought that the 1949 
air levels probably understate the Cr(VI) concentrations in the plant 
during some of the 1930s and much of the 1940s when chromate production 
was high to support the war. The sampling methodology used by Bourne 
and Yee only measured soluble Cr(VI), but it is believed that the 
chromate production process employed at the Painesville plant in these 
early years yielded slightly soluble and insoluble Cr(VI) compounds 
that would not be fully accounted for in the sampling results (Ex. 35-
61). This would imply that risks would be overestimated by use of 
concentration estimates that were biased low. However, it is possible 
that the 1949 measurements did not underestimate the Cr(VI) air levels 
in the early 1930s prior to the high production years. Some older 
cohort members were also undoubtedly exposed to less Cr(VI) in the 
1950s than measured in 1949 survey.
    Another uncertainty in the risk assessment for the Mancuso cohort 
is associated with the post-hoc estimation of expected numbers of lung 
cancer deaths. The expected lung cancers were derived based on 
approximate summaries of the ages and assumed start times of the cohort 
members. Several assumptions were dictated by reliance on the published 
groupings of results (e.g., ages at entry, calendar year of entry, age 
at end of follow-up, etc.) as well as by the particular choices for 
reference mortality rates (e.g., U.S. rates, in particular years close 
to the approximated time at which the person-years were accrued). Since 
the validity of these assumptions could not be tested, the estimates of 
expected numbers of lung cancer deaths are uncertain.
    There is also a potential healthy worker survivor effect in the 
Mancuso cohort. The cohort was identified as workers first hired in the 
1930s based on employment records surveyed in the late 1940s (Ex. 2-
16). The historical company files in this time period were
believed to be sparse and more likely to only identify employees still 
working at the plant in the 1940s (Ex. 33-10). If there was a sizable