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UNITED STATES OF AMERICA
OCCUPATIONAL SAFETY AND HEALTH REVIEW COMMISSION
HILDA L. SOLIS, Secretary of Labor, | ) |
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United States Department of Labor |
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Complainant, |
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OSHRC Docket Nos. 08-0533 and 08-1195 |
V. |
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IMPERIAL SUGAR COMPANY; IMPERIAL
SAVANNAH, L.P.; IMPERIAL
DISTRIBUTION, INC., and its successors |
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OSHA Inspection No. 311522858 |
Respondent. |
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UFCW, LOCAL 1167-P, |
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Authorized Employee
Representative |
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SETTLEMENT AGREEMENT
I.
Scope and Intent of Agreement
- Come now the Secretary of Labor, Hilda L. Solis, Complainant
(hereinafter "Complainant") and Imperial Sugar Company, and
Imperial Savannah, L.P. and Imperial Distribution, Inc., Respondent
(hereinafter collectively "Respondent") and submit the
following settlement agreement (hereinafter "Agreement"
or "Settlement Agreement") pursuant to Rule 2200.100 of
the Occupational Safety and Health Review Commission's ("OSHRC") Rules of Procedure.
- Since the issuance of the citations docketed OSHRC Docket Nos.
08-0533 and 08-1195, as observed by OSHA, Respondent has established
programs to improve significantly conditions at its Gramercy facility,
including a housekeeping program: (1) to control combustible dust
levels; and (2) to assure that electrical equipment is safe for use
where the possibility of combustible dust exists. Respondent also
retained safety consultants to recommend engineering controls to abate
fire and explosion hazards and is in the process of implementing these
controls.
- This Settlement Agreement constitutes a full and complete
settlement of the contested Citations, proposed penalties, and
abatement dates at issue and disposes of all issues in the
above-styled case, OSHRC Docket Nos. 08-0533 and 08-1195, arising
from OSHA Inspection No. 311522858.
- Affected employees have not filed objections to the reasonableness of any abatement time.
II.
Amendment of the Citations and Notifications of Penalty
- The parties agree that the Citations issued in Inspection No.
311522858 are amended by this Agreement to include the full terms of this
Agreement including the abatement actions and dates stated herein.
- The penalties proposed in OSHA Inspection No. 311522858,
forming the basis of OSHRC Docket Nos. 08-0533 and 08-1195,
are amended to a total amount of $2,000,000.00.
- For purposes of this Agreement, the term "affected
employee" means an employee of Respondent who may be exposed to
a potential hazard at Respondent's workplace.
- For purposes of this Agreement, the term
"affected contractor employee" means an employee of a
contractor who performs work at Respondent's workplace and may be
exposed to a potential hazard at Respondent's workplace.
III.
Withdrawal of Notice of Contest and Entry of Final Order
Respondent hereby withdraws its notice of contest to
the Citations, proposed penalties and abatement dates, as amended and
set forth herein, and the parties agree to the entry of a final
enforceable order of the OSHRC consistent with the terms of this
Agreement.
IV.
Payment of Penalties
Respondent agrees to pay the total amended
penalties of $2,000,000.00 in four (4) equal quarterly installments, as
follows: The first quarterly payment of $500,000.00 shall be due on
the 10th day after this Agreement becomes a final order of the OSHRC,
with each successive quarterly payment of $500,000.00 due and
payable within ninety (90) calendar days of the preceding payment
due date to: Occupational Safety and Health Administration,
Baton Rouge Area Office, 9100 Bluebonnet Center, Suite 201, Baton
Rouge LA, 70809-2985." All checks should be made payable
to "U. S. Department of Labor - OSHA."
In the event of default on any of the payments, the total amended
penalty balance shall become immediately due and payable and interest
shall be assessed against such remaining balance at the rate
provided by 28 U.S.C. § 1961 from the date of default until the
total amount is paid in full. A payment shall be deemed in default
if it is not received by OSHA within fifteen (15) calendar days
after the indicated due date. Requirement of the accelerated
payment shall be at OSHA's sole discretion.
V.
Abatement, Certification and Documentation
- Respondent states that the specific conditions described in all
Citations, inclusive of all Items therein, together with any and all
subparts, have been abated at Respondent's sugar refining facility
located in Gramercy, Louisiana ("Gramercy facility"), except
that the following Items will be abated in the manner and on the
schedule set forth below:
- Respondent represents that it retained a consultant to
analyze abatement of the hazard described in Citation 3, Item
2(b), related to explosion venting in the Bosch packaging
machines. Respondent represents that the consultant's
recommendations to install improvements to the local exhaust
ventilation ("LEV") system, housekeeping procedures,
and reduction of horizontal surfaces have already been
implemented. Respondent states that the following additional
measures will be implemented no later than September 15, 2010:
(1) installation of additional LEV hoods; (2) installation
of a central vacuum system equipped with a suppression
system; (3) reconfiguration of sugar spillage collection
points; and (4) reduction of all horizontal surfaces to
the maximum feasible extent within the Bosch enclosure
that may accumulate product.
- Respondent agrees to abate Citation 3, Item 2(c), related to
explosion venting for Bin 5, by disabling and taking Bin 5 out of
service permanently no later than December 31, 2010. Specifically,
the disabling of Bin 5 will be effected by removing all feeds and
removal systems; moreover, since Bin 5 is constructed of wood,
Respondent will further ensure Bin 5 is disabled by cutting holes
throughout it in a way that preserves its structural integrity.
Bin 5 is being replaced with two new bins which will be equipped
with the isolation valves and explosion panels, as recommended by
Respondent's consultant. Respondent represents that the
following interim measures to address the hazard described in
Citation 3, Item 2(c) are in place: the bin has been repaired
to significantly minimize leakage of sugar and sugar dust and
Standard Operating Procedures ("SOPs") have been
implemented for enhanced housekeeping in this area to address
any sugar leaks.
- Respondent agrees to abate Citation 3, Item 2(d), related to
explosion venting for bucket elevators 3 and 4, no later than
July 1, 2010, by installing new explosion suppression systems.
Respondent represents that it retained a consultant who performed
an engineering analysis and determined that the optimal method for
reducing the risk of dust fires and explosions in these elevators
is explosion suppression. Installation of the explosion suppression
systems is complete; and the equipment will be fully commissioned and
all affected employees trained on same by July 1, 2010. Respondent
represents that it has further addressed the cited hazards through
installation of: temperature monitors for bearings; belt alignment
sensors; high-level probes and conveyor plugged discharge chute
protection. An interlock control system to shut down the elevators if
abnormal conditions are detected by any of the above monitors has been
installed.
- Respondent agrees to abate Citation 3, Item 2(e), related to
explosion venting for the Fawema tank feed elevator, no later than
July 1, 2010, by installing a new explosion suppression system.
Respondent represents that it retained a consultant who determined
that the optimum method for reducing the risk of dust fires and
explosions in this elevator is explosion suppression. Installation
of the explosion suppression system is complete; and the equipment
will be fully commissioned and all affected employees trained on same
by July 1, 2010. Respondent represents that it has further addressed
the cited hazards through installation of: temperature monitors for
bearings; belt alignment alarms; high-level probes and conveyor
plugged discharge chute protection. An interlock control system to
shut down the elevators if abnormal conditions are detected by any of
the above monitors has been installed.
- Respondent agrees to abate Citation 3, Item 2(f), related
to explosion venting for fruit elevators 1 and 2, no later than
December 31, 2010, by disabling and taking the elevators out
of service permanently on or before that date. Specifically,
Respondent will remove the drive and take the belts, buckets
and pulleys out of the elevators, thereby rendering the elevators
inoperable. Respondent represents that the following interim
measures are in place: documented inspections of elevator
buckets and belt alignment before and after fruit elevators
are placed into service and scheduled manual bearing
temperature checks when the elevators are in operation.
- Respondent agrees to abate Citation 3, Item 2(g), related to
explosion venting for the cooler elevator, no later than July 1, 2010,
by installing a new explosion suppression system. Respondent represents
that it retained a consultant who determined that the optimal method
for reducing the risk of dust fires and explosions in this elevator
is explosion suppression. Installation of the explosion suppression
system is complete and the equipment will be fully commissioned and
all affected employees trained on same by July 1, 2010. Respondent
represents that it has further addressed the cited hazards through
installation of: temperature monitors for bearings; belt alignment
alarms; and high-level probes and conveyor plugged discharge chute
protection. An interlock control system to shut down the
elevators if abnormal conditions are detected by any of the above
monitors has been installed.
- Respondent agrees to abate Citation 3, Item 2(h), related to
explosion venting for the Bosch Fawema Room, no later than July 1, 2010
, by installing explosion venting. Respondent certifies that the
following interim measures are in place: housekeeping procedures
applicable to the area and audits to ensure that housekeeping standards
are maintained.
- Respondent agrees to abate Citation 3, Item 2(i), related to
explosion protection for storage Bin 5, by disabling and taking Bin 5
out of service permanently no later than December 31, 2010.
Specifically, the disabling of Bin 5 will be effected by removing all
feeds and removal systems; moreover, since Bin 5 is constructed of
wood, Respondent will further ensure Bin 5 is disabled by cutting
holes throughout it in a way that preserves its structural
integrity. Bin 5 is being replaced with two new bins which will be
equipped with isolation valves and explosion panels, as recommended
by Respondent's consultant. Respondent represents that the
following interim measures to abate the cited hazard until the bin is
removed from service are in place: the bin has been repaired to
significantly minimize leakage of sugar and sugar dust and SOPs have
been implemented for housekeeping in this area to address any sugar
leaks.
- Respondent represents that it retained a consultant to
analyze abatement of the hazard described in Citation 3, Item
2(1), related to granulators A, B, and C. Respondent represents
that the consultant 's recommendations to install
pre-deflagration and steam or water ignition suppression systems
will be installed no later than August 31, 2010. Respondent
represents that the following interim measures are currently in
place: enhanced housekeeping in the granulator area; the
access door to the area near the inlets to the granulators has
been locked to restrict personnel access; the size of the
granulator inlets was reduced to minimize the opportunity
for foreign material to be introduced into the equipment;
preventative maintenance regimes for the screw conveyors
associated with the granulators require maintenance employees
to monitor bearing temperatures and to perform routine
inspections to identify potential friction points; the bucket
elevator (the cooler elevator), to which the granulators
discharge, is equipped with chemical isolation to prevent
propagation back to the granulators; the cyclones servicing
the lower granulator A have been equipped with explosion
vents; and training has been provided to inform operations
personnel of the risk and proper actions to address
identified potential upset conditions. Respondent will also add the
following measures to the referenced bucket elevator to address fire and
explosion hazards no later than July 1, 2010: a chemical suppression
system; installation of temperature monitors of bearings; belt alignment
alarms; high-level probes and conveyor plugged discharge chute
protection. An interlock control system to shut down the elevators if
abnormal conditions are detected by any of the above monitors has been
installed.
- Respondent will comply with all applicable abatement verification
provisions of 29 C.F.R. § 1903.19 including, but not limited to, all
certification, documentation and posting requirements.
- Abatement certification for the Citations and the specific
abatement measures set forth in Section V and VI of this Agreement
shall be accomplished within ten (10) calendar days after the
abatement date by mailing a letter to: Occupational Safety
and Health Administration, Baton Rouge Area Office, 9100
Bluebonnet Center, Suite 201, Baton Rouge LA, 70809-2985,
certifying that affected employees have been informed
of the abatement. Any required abatement documentation shall
be submitted along with the abatement certification.
- The parties agree that the Citations as amended and the specific
abatement measures set forth in Sections V and VI of this Agreement,
including all subparts therein, shall be considered required abatement
of the cited conditions and that the failure to perform any measures
required in the Agreement may be cited as failure to abate under
Section 10(b) of the Occupational Safety and Health Act of 1970,
29 U.S.C. § 651, et seq. ("the Act"), 29 U.S.C.
§ 659(b), to the same extent as if these abatement measures had been
set forth from the outset in the Citations issued in this matter.
- Respondent further agrees that failure to implement the abatement
measures set forth in Sections V and VI of this Agreement may be
subject to an enforcement action brought by Complainant pursuant to
Section 11(b) of the Act, 29 U.S.C. § 660(b), to the same extent as
if these abatement measures had been set forth from the outset in
the Citations issued in this matter. Without waiving any defense
Respondent may have to any allegation that it has failed to
abate any citation herein or violated this Agreement, Respondent
agrees that it will not oppose the entry of such an order of
enforcement by the United States Court of Appeals to which Complainant presents this Agreement and supporting documents.
VI.
Additional Abatement
Measures by Respondent
In furtherance of abating certain conditions and improving safety and health at the Gramercy facility,
Respondent additionally agrees to perform the following for the term of the Agreement:
- Combustible Dust Training. As part of its training
program, Respondent has developed, and will maintain, with the
assistance of outside consultants with expertise in combustible dust and
in developing training materials, computer-based training ("CBT
") and Digital Video Disk based training ("DVD")
regarding combustible dust. Respondent has implemented CBT and DVD
Module 1, designed for visitors and office personnel, and Modules 2A
and 2B, designed for operational personnel. Respondent agrees that such
CBT and DVD training includes the topic of the recognition and means of
control of combustible dust hazards in training provided annually to
employees and to all newly hired employees before they assume work
duties. Such CBT and DVD training for all Respondent's
employees and contractor employees, as indicated, shall also include,
but not be limited, to, the following:
- The physical hazards and hazardous properties including,
but not limited to, combustibility and explosivity of sugar,
powdered sugar, cornstarch and coal dusts for Respondent's
employees and all contractor employees which is addressed in Modules
1 and 2A;
- The prevention and mitigation of combustible dust hazards
including, but not limited to, dust accumulation, ignition
sources, and housekeeping for Respondent's employees and
contractor employees which is addressed in Modules 1 and 2A;
- The specification, ordering, development of electrical
classification drawings, installation, maintenance and control
of change of electrical equipment, with an emphasis on approved
electrical equipment for hazardous classified areas designated in
OSHA's standards at Subpart S - Electrical, for all Respondent
's employees and contractor employees who may be involved in
the listed activities in this sub-Section, VI.A.3 which is addressed
in Module 2B;
- The hazard recognition and reporting of electrical equipment
which is not properly installed or maintained, e.g., unapproved
extension cords or box fans in hazardous locations, frayed
electrical conductors on a product machine, the addition of an
"ordinary" light fixture in a hazardous classified
area, etc. for all Respondent's employees and
contractor employees which is addressed in Modules 1, 2A and 2B; and
- Reasons for wearing fire retardant clothing for all
Respondent's employees and contractor employees that is addressed
in Modules 1 and 2A.
On or before July 1, 2010, Respondent shall require: (1) all Respondent
's employees then employed at Respondent's Gramercy facility,
and (2) all contractor employees who may have access to areas at the
Gramercy facility that may have combustible dust, to successfully
complete either CBT or DVD Module 1 or Module 2A and B (or their
equivalents), as applicable for their job. Any employee of
Respondent hired after July 1, 2010 will receive such training before
entering areas that may have combustible dust. After July 1, 2010,
Respondent will require its contractors to certify that their
employees who may have access to the areas that may have combustible
dust at the Gramercy facility have successfully completed CBT or DVD
Module 1 or Module 2A and B (or their equivalents), as applicable
for their job before entering areas that may have combustible dust
and annual refresher training thereafter. Contractor employees
for whom such certification has not been received will not be
permitted access to areas of the Gramercy facility that may have
combustible dust. Respondent further agrees that it shall require
its employees and contractor employees to be re-trained at least
annually on the recognition and means of control of combustible dust.
Respondent agrees to follow the training policy for contractor
employees, as attached hereto as Exhibit "A" and
incorporated by reference as part of this Agreement.
- Advanced Training for Personnel. In addition to
the training obligations set forth above in Section VI.A,
- No later than January 15, 2011, Respondent agrees to ensure
that certain Gramercy managers, superintendents, engineers and
supervisors will complete the following advanced training
applicable to their responsibilities: advanced combustible dust
management; NFPA 61; NFPA 654; NFPA 499; NFPA 68; NFPA 69; and
NFPA 101.
- No later than July 1, 2010, Respondent agrees to commence
advanced training to ensure that all Gramercy managers,
superintendents, engineers and supervisors will complete
training on the following: OSHA 30-hour course; safety
leadership; effective safety communications; behavioral-based
safety (designed to encourage and enhance employee involvement
in safety); risk assessment; Imperial Safety Management System;
OSHA recordkeeping; management of change; incident
investigation; safe, standard operating procedures; industrial
security; emergency preparedness for supervisors; evaluating
employee safety performance; ergonomics for supervisors; and
asbestos.
- No later than July 1, 2010, Respondent agrees to commence
advanced training to ensure that certain Gramercy managers,
superintendents, engineers and supervisors will complete the
following training applicable to their responsibilities:
electrical safe work practices (arc flash); NFPA 70; advanced
machinery guarding; advanced fall protection; confined space
entry rescue; powered industrial trucks; hoists, cranes, and
lifting devices; welding techniques and practices; maintenance
of fire protection and explosion protection systems and
equipment; contractor safety; and industrial ventilation.
- Hire and Retention of Safety Personnel at the Gramercy
Facility. Respondent agrees that it will continue to employ
full-time safety personnel at its Gramercy facility who by
education, experience or training have, at a minimum, expertise in
the fields of combustible dust and related hazards. In the event
that Respondent fails to employ a safety professional with the
credentials described in this paragraph for a period of two or
more consecutive weeks, Respondent agrees to assign a qualified
safety substitute to assume such responsibilities until another
safety professional is employed on a full-time basis.
- Internal Safety Inspections. No later than
September 30, 2010, in addition to the ongoing regular inspections
being conducted at the Gramercy facility, Respondent agrees to (1)
commence bi- annual safety inspections at the Gramercy facility
regarding potential combustible dust hazards (including
housekeeping), fall hazards, electrical hazards, as well as machine
guarding and the life safety code; (2) document those safety
inspections and any deficiencies observed; (3) communicate any
deficiencies noted to plant and corporate management; (4) post
conspicuously the results of those inspections where affected
employees and affected contractor employees can review them; (5)
implement corrective action promptly; and (6) track progress and
completion of corrective action. The bi-annual inspections
shall be so designed such that each Gramercy department is
inspected at least once per year, but no later than 12 months
between each such inspection. The Gramercy safety professional
identified in sub paragraph C above shall lead the inspection
and accompany the inspection team on each bi-annual
inspection. The inspection team shall consist of individuals
who have completed either the OSHA 30-hour course or received
relevant training pursuant to Section VI.B above. The
inspection team shall consult with, and consider input from,
affected employees, authorized employee representatives and
affected contractor employees at the Gramercy facility. In
the event any deficiencies observed in the inspections
cannot be promptly corrected, Respondent agrees to provide
interim measures immediately to ensure that affected
employees and affected contractor employees are not
exposed to hazards. If Respondent believes the
deficiencies observed are not feasible to correct or
cannot be corrected within ninety (90) calendar days
from the inspection date, no later than ninety (90)
calendar days from the inspection date, Respondent shall
document the reasons for such infeasibility or the
delay in correction, the interim measures in place, the
permanent or alternative corrective measures to be
implemented, and the schedule for implementation.
- Management Responsibility and Accountability for Safety.
Effective July 1, 2010, Respondent shall communicate its
policy which gives full authority to all operators, safety and health
personnel, managers, superintendents, and supervisors to discontinue
immediately any unsafe or unhealthy practices at the Gramercy
facility without the prior approval of upper management, including
the authority to shut down production or other work activities if
necessary until the safety and health personnel, manager,
superintendent, and/or or supervisor determines that the unsafe
or unhealthy practices have been corrected and/or the equipment
or work activities are safe to re-start. Effective July 1,
2010, Respondent agrees to develop and maintain a program to
assure accountability for safety throughout its manufacturing
and engineering organization, by ensuring that all
manufacturing and engineering leadership will have a set of
result targets and one of those result areas will be safety.
Respondent shall assess performance on these result
targets annually.
- Safety and Health Experts. Respondent has
previously contracted with consulting experts in the field of
combustible dust as well as certified safety professionals who have
provided guidance and assistance regarding Respondent's
safety and health program, including but not limited to:
interpretation and application of consensus standards relating to
the control/mitigation of the hazards related to combustible
dust; development of computer-based training materials related to
combustible dust; providing training regarding combustible dust;
review and designation of classified areas for electrical
equipment; facilitation and participation in process hazard
analyses; engineering and design of equipment for control/mitigation
of the hazards related to combustible dust; and review and assistance
regarding drafting and implementation of safety and health policies.
- Programs and Procedures Relating to Combustible Dust Hazards.
No later than August 31, 2010, Respondent agrees to develop,
document, and implement the following programs and policies, referenced
below in numbered Sections VI.G.1-8, at its Gramercy facility. In the
development, implementation and/or maintenance of each such program or
policy, Respondent shall, during the term of this Agreement: retain and
consult with at least one (1) independent safety and health
professional who is qualified by education, experience and training,
and who has expertise in the field of analyzing and evaluating
combustible dust and related work place hazards; consult with, and
consider input from, Gramercy facility employees through the facility
safety committee and authorized employee representatives; provide
training to all affected employees; implement a policy to take
disciplinary action for a failure to comply; and provide and
communicate to affected employees the availability of alternative
avenues of raising concerns or complaints, including anonymously,
regarding compliance with the programs or policies or safety and
health generally.
- Emergency Action Plan and Fire Prevention Plan.
Respondent has implemented and will maintain an Emergency
Action Plan and Fire Prevention Plan pursuant to 29 C.F.R. §§ 1910.38
and 1910.39 including, but not limited to, procedures in the event of
fire for all employees, supervisors, managers and employees of
contractors.
- Combustible Dust Housekeeping Program.
Respondent has implemented and will maintain a combustible dust
housekeeping program compliant with 29 C.F.R. § 1910.22 to ensure
sugar dust, cornstarch dust, or other combustible dust does not
accumulate to hazardous quantities on overhead surfaces, equipment,
or floors. Such housekeeping program includes the following
elements: (1) housekeeping policy that explains intent, general
requirements, and how to report problems; (2) specific housekeeping
procedures for sugar handling areas; (3) procedures for removing
dust and cleaning; and (4) auditing procedures to assure that
housekeeping standards are maintained and housekeeping procedures
are observed.
- Hot Work Program. Respondent has implemented
and will maintain a hot work permitting program compliant with 29
C.F.R. § 1910.252.
- Electrical Classification. Respondent
shall implement and maintain an electrical classification policy compliant
with 29 C.F.R. § 1910.307. Such policy shall include the
development, implementation and documentation of a final mapping
system for Class II hazardous locations to ensure appropriate
classification of electrical equipment in all areas of the Gramercy
facility and management of change procedures for re-evaluating and
updating the mapping system as necessary when changes to equipment,
processing or production occur. A preliminary classification map has been completed and management of change has been implemented.
- Incident Investigation. Respondent has
implemented and will maintain an incident investigation procedure
that is designed to encourage reporting of: personal injury
incidents; a release of sugar of 50 pounds or more that cannot
be cleaned up immediately; dust accumulation that exceeds 1/32
inches over 5% of floor, overhead surfaces and walls, or over
1,000 sq. ft of floor, overhead surfaces and walls if area
exceeds 20,000 sq. ft; dust accumulation in areas not covered
by routine housekeeping; failure, defeat or activation
(including false alarms) of safety systems and critical
interlocks; any fire, smoke or explosion regardless of how
significant; any electrical arc, flash or shock; property
damage or loss of more than $25,000; and "near-misses
" that have the realistic potential to cause combustible
dust incidents.
- Preventative Maintenance Program.
Respondent has implemented and will maintain a program to
inspect refining and packaging equipment for problems or defects
permitting the escape of fugitive dust; to repair, replace, or
remove from service the equipment; and to institute interim
protective measures if equipment cannot be removed or taken out
of service immediately.
- Personal Protective Equipment (PPE) Assessment.
Respondent has implemented a policy and agrees to
maintain such policy requiring employees and contract personnel
to wear flame-resistant clothing while working in Class II
locations within the meaning of 29 C.F.R. 1910.399.
Respondent shall conduct a hazard assessment pursuant to 29
C.F.R. § 1910.132(d) regarding combustible dust hazards,
including specifically, a hazard assessment for personnel in
Class II locations within the meaning of 29 C.F.R. § 1910.399,
and shall select, and have each affected employee use, the
types of PPE that will protect the affected employee from the
hazards identified in the hazard assessment. Pursuant to 29
C.F.R. § 1910.132(d)(2), Respondent will verify that the
hazard assessment has been performed through a written
certification that identifies: the workplace evaluated; the
person certifying that the evaluation has been performed;
the date(s) of the hazard assessment; and the document as a
certification of hazard assessment. In the interim, all of
Respondent's employees and visitors are required to
wear the following personal protective equipment while
working in or visiting operating areas: fire resistant
uniforms or coveralls; safety boots or shoes; hard hats;
and safety glasses. Other special PPE is required as
needed (e.g., hearing protection equipment in high
noise areas, heat resistant gloves when handling hot
objects, etc.).
- Deflagration Venting and Explosion Relief.
Respondent shall complete its review of all feasible and
appropriate deflagration, venting and explosion relief measures
for bucket elevators, storage bins, belt conveyors, dust
collectors and granulators, consistent with the guidance of
NFPA 61, 68 and 69. Respondent shall provide Complainant with
a written description of proposed remedial or mitigation
measures along with planned completion dates within fifteen
15) days following Respondent's development of such
measures.
- Organizational Expert. Respondent agrees to
retain one, or more, independent experts who are qualified by
education, experience or training in organizational communication,
organizational behavior or organizational analysis ("
Organizational Expert"). Respondent shall ensure that each
Organizational Expert engaged under this Section will consult
with, and consider input from, Gramercy facility employees
including, but not limited to, Respondent's authorized
employee representative(s) as identified in Section X, paragraph
A, of this Agreement. Each independent Organizational Expert
engaged under this Section shall be competent to address any, or
all, of the topics set forth below.
- Written Reports. Each Organizational Expert engaged
under this Section will provide a written assessment of avenues
of communications within Respondent's organization with
respect to safety and safety commitment semi-annually for a
period of one (1) year from the date this settlement
agreement is executed by Complainant ("Organizational
Reports"). The Organizational Reports will evaluate the
effectiveness of avenues of communications that impact the
implementation of safety practices, policies and procedures by,
within and between the following groups: management employees,
supervisors, and non-management employees. Such Organizational
Reports will include, but will not be limited to, specific
review regarding the following items relating to the
Gramercy facility:
- Means and methods to ensure that safety and health
issues and concerns are communicated to the level of
management who can most appropriately act on the issues and
concerns, including Respondent's top levels of
management.
- Communication systems to allow Respondent to quickly
analyze and address safety and health complaints as well
as trends in accidents and near- misses.
- The encouragement of employees to report to management
any safety and health concerns.
- Communication of Respondent's policy on safe and
healthful work and working conditions so that all personnel
understand the priority of safety and health in relation
to other organizational values.
- Respondent's culture of communication and
cooperation to encourage and enable effective employee
involvement in the planning and operation of the safety
and health program and in decisions that affect employees
' safety and health. Such employee involvement may
include, but shall not be limited to, employee
participation in safety and health problem-solving
groups, hazard reviews, accident and incident
investigations, health and safety committees, the
development of training programs and procedures, the
development of employee improvement suggestion programs
regarding training, acting as safety observers, and
inspections and audits.
- The authority and resources provided to responsible
parties so that assigned safety and health responsibilities
can be fully met.
- Notice of Reports. Respondent shall provide written
notice to Complainant of completion of each Organizational
Report. The Organizational Reports shall be provided to
Complainant upon request.
- Implementation of Report Recommendations.
Respondent will implement all feasible recommendations
included in the Organizational Reports.
- Employee Safety and Health Complaints. On or
before July 1, 2010, Respondent agrees to develop, document, and
implement a program under which employees and contractor employees
may, without fear of reprisal, notify appropriate management or
safety personnel of apparent safety and health hazards. The program
shall include procedures to advise the employee, if known, of the
status of proposed and/or implemented actions to address the
complaint within thirty (30) calendar days, management's
response, and corrective action(s) taken to resolve the issue.
- OSHA 300 Logs. Every six (6) months for a total
period of two (2) years from the date this Agreement is executed,
Respondent agrees to submit to Complainant and to Respondent
's authorized employee representative its logs of
occupational injuries and illnesses ("OSHA 300 logs")
for the Gramercy facility. In addition, for a period of two (2)
years from the date this Agreement is executed, Respondent
agrees to notify the appropriate Area Office of any accident and
injury at Respondent's Gramercy facility which results
in an employee being hospitalized one or more days. Further,
Respondent agrees to permit Complainant access to the work
place at its Gramercy facility to inspect and investigate any
such accident or injury recorded in the OSHA 300 log without
requiring OSHA to obtain a warrant and to produce additional
records, such as OSHA 301 reports, and/or without requiring
OSHA to issue a subpoena.
- Notification and Approval of Experts.
Respondent shall provide written notice to Complainant for each
Organizational Expert retained for the obligations specified in
this Agreement, including a general description of the scope of
their work (as applicable) and their qualifications. Complainant
will have seven (7) calendar days after receipt of such notice to
object to any candidate proposed by Respondent. If Complainant
objects to any candidate, Respondent shall make another selection
within fourteen (14) calendar days and that name will be
submitted to Complainant who will have seven (7) calendar days to
object, until the experts are fully selected. If Complainant
does not respond to Respondent's selected candidates
within seven (7) calendar
days, the selections shall be deemed acceptable. Complainant
's consent to such Experts shall not be unreasonably
withheld. Respondent shall forward its written notice(s) regarding
proposed Experts and completion of reports to the OSHA Baton
Rouge and Regional Offices with a copy to the Regional Solicitor
's Office at the following addresses:
OSHA Baton Rouge Area Office
Attn: Area Director
9100 Bluebonnet Center, Suite 201
Baton Rouge, LA 70809-2985
OSHA Region VI
Attn: Assistant Regional Administrator, Enforcement
525 S. Griffin St., Suite 602
Dallas, TX 75201
Office of the Solicitor
Attn: Counsel for Occupational Safety and Health
525 S. Griffin St., Suite 501
Dallas, TX 75201
VII.
Non-Admission
Neither this Settlement Agreement nor Respondent
's consent to entry of a final order by the OSHRC pursuant to
this Agreement constitutes any admission by the Respondent, their
parent, subsidiary and affiliated companies, and their respective
affiliated entities, directors, officers or employees of violations
of the Act, regulations or standards promulgated thereunder, or the
allegations contained within the Citations and notification of
penalties. This Settlement Agreement represents the compromise of
disputed claims within the meaning of Federal Rule of Evidence 408,
and the foregoing agreements, statements, stipulations, findings,
and actions taken by Respondents herein are made for the purpose
of settling this matter economically and amicably.
VIII.
Term and Expiration of Agreement
- Term and Expiration.
- This Agreement shall expire two (2) years from the date it
becomes a final order of the OSHRC. Respondent expressly agrees
that all duties and obligations relating to its specific abatement
actions required herein shall be fully completed and implemented
prior to the expiration of this Agreement. In the event
Respondent fails to timely abate and comply with the terms of
this Agreement, Respondent will not assert that this expiration
date in any way affects Respondent's duty to fully
comply with the Agreement.
- Respondent, Cargill, Incorporated and Sugar Growers and
Refiners, Inc. are each one-third owners in Louisiana Sugar
Refining, LLC ("LSR"), a joint venture formed and
capitalized on November 19, 2009 for the purpose of building and
operating a new sugar refinery (the "New Refinery") in
Gramercy, Louisiana adjacent to the Respondent's existing
sugar refinery (the "Existing Refinery"). Respondent
's Existing Refinery is the subject of the Citations
issued by Complainant in the above-styled actions. From November
19, 2009 through December 31, 2010, Respondent will continue to
operate the Existing Refinery, using its own employees, with
the sales and results of operations from the Existing Refinery
for the Respondent's account. Effective January 1,
2011, control of the Existing Refinery, with the exception
of the small bag packaging area, will switch to LSR, with
LSR's employees operating the Existing Refinery and
the sales and results of operations from the Existing
Refinery then being for the account of LSR. Effective
January 1, 2011, Respondent will only occupy a portion of
the Existing Refinery, the small bag packaging area, and
utilize its own employees to package bulk refined sugar
purchased from LSR in packages smaller than 50 pounds
("Small Bag Operations"). Once LSR constructs
the New Refinery and it becomes operational, LSR is
expected to transition some of its unit's operations
from the Existing Refinery to the New Refinery. Subject
to the terms and conditions of this Agreement and in
recognition of LSR assuming operational control of the
Existing Refinery on January 1, 2011, the scope of
Respondent's duties and obligations under this
Agreement thereafter will be consistent with its
status as an "employer" of its own
employees under Section 3(5) of the OSH Act, 29 U.S.C.
652(5) and Respondent does not waive any argument
that it shall not be responsible for obligations
under this Agreement that become under the control
of LSR effective January 1, 2011.
- Notice of Outstanding Obligations. If
Respondent has not fully performed, completed and implemented all
duties and obligations as set forth herein at least ninety (90)
calendar days prior to the above-referenced expiration of the
Agreement, Respondent shall provide a written Notice of
Outstanding Obligations to Complainant. Respondent shall
detail which specific duties and obligations have not been
fully met under the terms of the Agreement, whether such
uncompleted duties and obligations will be fully performed,
completed and implemented by the expiration of the Agreement
and shall specify any and all asserted reasons for such lack
of performance, completion or implementation under the
Agreement.
- Petition for Modification of Abatement.
Respondent may exercise its right to timely file a Petition for
Modification of Abatement ("PMA").
- Specific Notice Requirements Relating to Outstanding
Obligations or Requests for Extension of Agreement.
Respondent agrees that all Notifications of Outstanding Obligations
and/or any PMA filed by Respondent under this Section shall be
forwarded to the OSHA Savannah and Regional Offices with a copy to
the Regional Solicitor's Office at the following addresses:
OSHA Baton Rouge Area Office
Attn: Area Director
9100 Bluebonnet Center, Suite 201
Baton Rouge, LA 70809-2985
OSHA Region VI
Attn: Assistant Regional Administrator, Enforcement
525 S. Griffin St., Suite 602
Dallas, TX 75201
Office of the Solicitor
Attn: Counsel for Occupational Safety and Health
525 S. Griffin St., Suite 501
Dallas, TX 75201
Complainant shall have thirty (30) calendar days after receipt of
the Notification of Outstanding Obligations and/or any PMA under
the terms of the Agreement to provide a written response to
Respondent. Respondent expressly agrees to fully cooperate in
good faith with Complainant during such thirty (30) day period
in the event Complainant requests from Respondent any
additional information, documentation or other materials,
conferencing with select representatives and/or conducting
on-site visits at the Gramercy facility in order to formulate
a response to Respondent's Notification of Outstanding
Obligations and/or PMA.
IX.
Further Action by OSHA
- The parties agree that OSHA may regularly monitor progress and
compliance with this Agreement, investigate and verify notification
regarding action taken in response to the expert's
recommendations, the plan of abatement, and other matters set
forth in this Agreement, and to verify final abatement.
Respondent agrees to require no warrant for entry by OSHA, and
to require no subpoenas for access to documents related to
compliance with this Agreement.
- Respondent agrees that any working condition presenting an
imminent danger to employees shall be immediately corrected,
regardless of the abatement date set forth in the Agreement,
and that this Agreement shall not restrict OSHA's ability to
take any and all enforcement measures permitted under the Act,
including measures to address imminent dangers.
- OSHA retains the right to conduct inspections of conditions
not covered by this Agreement and to conduct all other types of
inspections of Respondent permitted under the Act, and nothing
in this Agreement shall be construed to alter or affect
Respondent's rights and obligations under the Act with regard
to such inspections. When OSHA is conducting such an inspection
, it will verify, with appropriate input from Respondent's
safety professional as identified in Paragraph VI (C) of this
Agreement and authorized employee representative(s), that
Respondent is meeting its obligations and abatement
under this Agreement
X.
Notice, Service and
Posting Requirements
- Respondent certifies that the names and address of all authorized employee representatives of affected employees are:
Ms. Robyn Robbins, Associate Director |
|
Mr. Lloyd Kliebert, President |
Occupational Safety & Health Office |
|
United Food & Commercial Workers |
United Food & Commercial Workers |
|
International Union |
International Union |
|
Local No. 1167-P |
1775 K Street |
|
Post Office Box 520 |
Washington, DC 20006 |
|
Gramercy, LA 70052 |
- Respondent further certifies that there are no other unions
affected employees except those set forth above.
- Pursuant to Commission Rules 7 and 100, 20 CFR Parts 2200.7
and 2200.100, Respondent served a copy of this Agreement on
the authorized employee representatives by: ______________________________ on ______________________________ the 7th day of July, 2010.
- Pursuant to Rules 7 and 100, 29 CFR Parts 2200.7 and 2200.100,
Respondent served a copy of this Agreement on unrepresented
employees by posting this document where the citation is
required to be posted the 7th day of, July,2010.
- Notice shall be accomplished by certified mail or express overnight
delivery and shall be effective upon receipt.
- Unless otherwise specified in this Agreement, all written notices and communications shall be made to the following persons:
- To Complainant:
OSHA Baton Rouge Area Office
Attn: Area Director
9100 Bluebonnet Center, Suite 201
Baton Rouge, LA 70809 2985
OSHA Region VI
Attn: Assistant Regional Administrator, Enforcement
525 S. Griffin St., Suite 602
Dallas, TX 75201
Office of the Solicitor
Attn: Counsel for Occupational Safety and Health
525 S. Griffin St., Suite 501
Dallas, TX 75201
- To Respondent:
Louis T. Bolognini, Esq.
Senior Vice President, General Counsel & Secretary
P.O. Box 9
Sugar Land, TX 77484-0009
Patrick J. Veters
Jane H. Heidingsfelder
JONES WALKER
201 St. Charles Avenue, 50th Floor
New Orleans, LA 70170-5100
XI.
Dispute Resolution
OSHA agrees that, during the term of this
Agreement, if it reaches a preliminary determination that Respondent
may not be in compliance with this Agreement, OSHA shall notify
Respondent. Respondent has fifteen (15) working days from receipt
of OSHA's notification to provide a written response. Within
twenty (20) calendar days thereafter, the parties will enter into
good faith discussions in an attempt to resolve the issue.
This paragraph is not intended to limit Complainant's right to
use enforcement methods provided by the Act.
XII.
Costs
Each party agrees to bear its own attorney's
fees, costs and other expenses incurred by such party in connection
with any stage of the above-referenced proceeding including, but not
limited to, attorney's fees which may be available under the
Equal Access to Justice Act, as amended.
XIII.
No Alteration of
Employee Rights
Nothing in this Agreement alters in any manner the rights afforded employees under the Act.
|
Respectfully submitted, |
| |
|
IMPERIAL SUGAR COMPANY |
M. PATRICIA SMITH |
IMPERIAL SAVANNAH L.P. and |
Solicitor of Labor |
IMPERIAL DISTRIBTUION, INC. |
|
|
JAMES E. CULP |
|
Regional Solicitor |
| |
|
|
MADELEINE T. LE |
|
Counsel for Occupational Safety and Health |
| |
|
______________________________ |
______________________________ |
PATRICK J. VETERS |
MICHAEL D. SCHOEN |
Attorney |
Senior Trial Attorney |
| |
|
Signed this 7th day of |
Signed this 6th day of |
July, 2010 |
July, 2010 |
| |
|
JONES WALKER |
Office of the Solicitor |
201 St. Charles Avenue |
525 S. Griffin St. |
50th Floor |
Suite 501 |
New Orleans, LA 70170-5100 |
Dallas, TX 75201 |
Telephone: (504) 582-8000 |
Telephone: (972) 850-3100 |
Facsimile: (504) 582-8015 |
Facsimile: (972) 850-3101 |
|
|
Attorneys for Respondent |
Attorneys for Complainant |
|
|
Inspection No. 311522858 |
RSOL No. 08-01129 |
|
|
______________________________ |
|
Robyn Robbins, Associate Director |
|
Occupational Safety and Health Office |
|
UFCW |
|
1775 K Street |
|
Washington, D.C. 20006 |
|
Tel: (202) 223-3111, x 1505 |
|
Fax: (202) 466-1562 |
|
Email: rrobins@ufcw.org |
|
|
|
|
Respectfully submitted, |
IMPERIAL SUGAR COMPANY, |
M. PATERICIA SMITH |
IMPERIAL SAVANNAH, L.P., and |
Solicitor of Labor |
IMPERIAL DISTRIBUTION, INC. |
|
|
JAMES E. CULP |
|
Regional Solicitor |
| |
|
|
MADELEINE T. LE |
|
Counsel for Occupational Safety and Health |
| |
|
______________________________ |
______________________________ |
PATRICK J. VETERS |
MICHAEL D. SCHOEN |
Attorney |
Senior Trial Attorney |
| |
|
Signed this ____day of |
Signed this ____day of |
__________, 2010 |
__________, 2010 |
| |
|
| |
|
JONES WALKER |
Office of the Solicitor |
201 St. Charles Avenue |
525 S. Griffin St. |
50th Floor |
Suite 501 |
New Orleans, LA 70170-5100 |
Dallas, TX 75201 |
Telephone: (504) 582-8000 |
Telephone: (972) 850-3101 |
Facsimile: (504) 582-8015 |
Facsimile: (972) 850-3101 |
| |
|
Attorneys for Respondent |
Attorneys for Complainant |
| |
|
Inspection No. 311522858 |
RSOL No.08-01129 |
| |
|
______________________________ |
|
Jackie Nowell |
|
Robyn Robbins, Associate Director |
|
Occupational Safety and Health Office |
|
UFCW |
|
1775 K Street |
|
Washington, D.C. 20006 |
|
Tel: (202) 223-3111, x 1505 |
|
Fax: (202) 466-1562 |
|
Email: jjn0982@ufcw.org |
|
Email: rrobins@ufcw.org |
|
NOTICE TO AFFECTED EMPLOYEES NOT REPRESENTED BY A LABOR ORGANIZATION
EACH AFFECTED EMPLOYEE WHO IS NOT REPRESENTED BY A
LABOR ORGANIZATION HEREBY IS GIVEN NOTICE THAT ANY OBJECTIONS TO THE
ENTRY OF AN ORDER APPROVING THIS SETTLEMENT AGREEMENT MUST BE FILED
WITHIN TEN (10) DAYS FROM THE DATE THAT THIS SETTLEMENT AGREEMENT
IS POSTED. SUCH OBJECTIONS MUST BE SET FORTH IN WRITING AND MAILED
TO COVETTE ROONEY, ADMINISTRATIVE LAW JUDGE, OCCUPATIONAL SAFETY
AND HEALTH REVIEW COMMISSION, 1120 20TH STREET, N.W., 9TH FLOOR,
WASHINGTON, D. C. 20036-3457.
NOTICE TO AUTHORIZED EMPLOYEE REPRESENTATIVES OF AFFECTED EMPLOYEES
EACH AUTHORIZED EMPLOYEE REPRESENTATIVE OF
AFFECTED EMPLOYEES IS HEREBY GIVEN NOTICE THAT ANY OBJECTION TO THE
ENTRY OF AN ORDER TERMINATING THIS LITIGATION MUST BE FILED WITHIN
TEN (10) DAYS OF THE DATE OF SERVICE OF THE SETTLEMENT AGREEMENT
ON THEM, BY SETTING FORTH SUCH OBJECTIONS IN WRITING AND MAILING
THEM TO COVETTE ROONEY, ADMINISTRATIVE LAW JUDGE, OCCUPATIONAL
SAFETY AND HEALTH REVIEW COMMISSION, 1120 20THSTREET, N.W., 9TH
FLOOR, WASHINGTON, D. C. 20036-3457.
A COPY OF SAID OBJECTION SHOULD ALSO BE SENT TO:
COMPLAINANT: |
OSHA Region VI |
|
Attn: Assistant Regional Administrator, Enforcement |
|
525 S. Griffin St., Suite 602 |
|
Dallas, TX 75201 |
|
|
|
Office of the Solicitor |
|
Attn: Counsel for Occupational Safety and Health |
|
525 S. Griffin St., Suite 501 |
|
Dallas, Texas 75201 |
|
|
RESPONDENT: |
Patrick J. Veters, Esq. |
|
Jane H. Heidingsfelder, Esq. |
|
Jones, Walker, Waechter, Poitevent, Carrere & Denegre L.L.P. |
|
201 St. Charles Avenue |
|
New Orleans, Louisiana 70170 |
EXHIBIT A
Imperial Sugar Company, and Imperial Savannah, L.P. and Imperial Distribution, Inc. Combustible Dust Training and Notification Requirements for Contractors, Visitors, and Business Invitees
- Each plant will categorize contractors, visitors, and business invitees into one of the following groups:
- Nested Contractors: An employer that provides
personnel working full-time on Imperial's premises under
contract providing personnel or services for Imperial.
- Non-Nested Contractor: An employer on site that is
not a nested contractor whose employees may enter areas of
Imperial's premises where combustible dust may be
present.
- Visitors/Business Invitee: Anyone entering
Imperial's premises who is not an employee of Imperial,
a nested contractor, or a non-nested contractor. Examples
include: drivers, delivery people, job applicants, sales
people, consultants, customers, stevedores, weighers, and
governmental personnel. Included in this category are
contractors and other service providers who will not be
entering areas where combustible dust may be present.
- No contractor or visitor shall enter areas of the plant that
may have combustible dust without being provided the combustible
dust training or notification specified below.
- Training for Contractors
- All Nested Contractors shall receive the same combustible
dust training as is provided to Imperial personnel.
- All Non-Nested Contractors who may enter areas of the plant
that may have combustible dust present shall receive training
on CBT Module 1 or its DVD equivalent as a minimum.
- Notification/Training for Visitors/Business Invitees
All unaccompanied Visitors/Business Invitees shall receive a
written notification of the hazards of combustible dust prior
to entry into any areas of the plant that may have combustible
dust present.
|