Standard Cited:19100119 D03 II Process safety management of highly hazardous chemicals.

Violation Items
Nr: 311611081 Citation: 01004A Issuance: 03/08/2010 ReportingID: 0524700
Viol Type:Serious NrInstances:25 Contest Date:03/31/2010
Abatement Date:04/19/2010 Nr Exposed:250 Final Order:
Initial Penalty:5000.00 REC: Emphasis:
Current Penalty:5000.00 Gravity:10 Haz Category:REFINERY



Text For Citation: 01 Item/Group: 004A Hazard: REFINERY
29 CFR 1910.119(d)(3)(ii): The employer did not document that the equipment in the process complied with recognized and generally accepted good engineering practices: a.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Compressor Discharge Condenser-Top (PR 543018) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. b.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Compressor Discharge Condenser-Btm (PR 543019) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. c.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Compressor Discharge Condenser-Top (PR 543020) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. d.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Compressor Discharge Condenser-Btm (PR 543021) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. e.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Isobutane Tower Overhead Condenser-Top (PR 543023) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. f.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Isobutane Tower Overhead Condenser-Btm (PR 543024) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. g.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Debutanizer Overhead Condenser-East (PR 543027) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. h.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Debutanizer Reboiler (PR 543028) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. i.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Debutanizer Overhead Condenser-West (PR 543048) in the Alky 1 unit was deficient, inthat, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. j.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Total Alkylate Cooler (PR 543238) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. k.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Condensate Effluent Exchanger-Top (PR 543596) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. l.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Condensate Effluent Exchanger-Btm (PR 543597) in the Alky 1 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. m.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Acid Settler/Dry Drum (PR 511383) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. n.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Isobutane Coalescer (PR 511392) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. o.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Butane Recycle Coalescer (PR 511394) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. p.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Effluent Coalescer (PR 511399) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. q.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Caustic Storage Drum (PR 511481) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. r.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Depropanizer Feed Treater (PR 511518) in the Alky 2 unit was deficient, in that, it didnot have a grounding cable as required by recognized and generally accepted good engineering practice. s.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Rerun Tower Bottoms Reboiler (PR 540007) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. t.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Feed Chiller (PR 540061) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. u.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Recycle Chiller (PR 543558) in the Alky 2 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. v.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the DIB Overhead Receiver (PR 511443) in the Alky 3 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. w.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the Hydrocarbon Degasser (PR 511743) in the Alky 3 unit was deficient, in that, it did not have a grounding cable as required by recognized and generally accepted good engineering practice. x.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the employer did not ensure the Safety Instrumented System bypass functions overseen in the central control room were password protected or controlled with a keyed lock which complied with recognized and generally accepted good engineering practices. y.BP-Husky Refining, LLC - Oregon, Ohio: On or about September 10, 2009, the employer did not ensure an intervening valve between the relief device and the Sour Gas knock out drum (PR511923) was car sealed open and complied with recognized and generally accepted good engineering practices. In accordance with 29 CFR 1903.19(d), abatement certification is required for this violation (using the CERTIFICATION OF CORRECTIVE ACTION WORKSHEET), and in addition, documentation demonstrating that abatement is complete must be included with your certification. This documentation may include, but is not limited to, evidence of the purchase or repair of the equipment, photographic or video evidence of abatement, or other written records.t,