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Figure 2. Reach
truck with pantograph attachment that scissors forward from the mast to retrieve the pallet. |
Reach trucks are a type of Class II electric motor
narrow aisle truck. These trucks are used for high tiering, which involves
storing material in multiple tiers high off the ground.
Potential Hazards:
- Danger of overloading, especially on high lift.
- Danger of tip over.
Requirements and Recommended Practices:
- Check your pallet weight before you make your lift.
- Place heaviest loads on the bottom racks, and lighter loads on the top.
- Do not exceed the load capacity of the lift truck with attachments such as a pantograph
attachment. (Figure 2)
- Do not lift the heaviest load to the maximum lift or stacking height. There may be a loss of stability.
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Figure 3. Order picker operator using full body harness. |
Order picker
trucks are another type of Class II electric motor narrow aisle truck. These
trucks are designed to lift the operator to retrieve items.
Potential Hazards:
Requirements and Recommended Practices:
- Check your pallet weight before you select.
- Wear appropriate fall protection equipment that is properly fitted and
adjusted. Ensure that employees are trained in the proper use of the fall
protection equipment.
Additional Information:
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Potential Hazards:
Requirements and Recommended Practices:
Figure 4. Stored material stacked safely. |
The Powered Industrial Truck Standard includes a series of rules for safe stacking:
- Only stable or safely arranged loads shall be handled. Caution shall be exercised when handling off-center loads which
cannot be centered.
[29
CFR 1910.178(o)(1)]
- Only loads within the rated capacity of the truck shall be handled.
[29
CFR 1910.178(o)(2)]
- The long or high (including multiple-tiered) loads which may affect capacity shall be adjusted.
[29
CFR 1910.178(o)(3)]
- Trucks equipped with attachments shall be operated as partially loaded trucks when not handling a load.
[29
CFR 1910.178(o)(4)]
- A load engaging means shall be placed under the load as far as possible; the mast shall be carefully tilted backward to
stabilize the load.
[29
CFR 1910.178(o)(5)]
- Extreme care shall be used when tilting the load forward or backward, particularly when high tiering. Tilting forward with
load engaging means elevated shall be prohibited except to pick up a load. An elevated load shall not be tilted forward except
when the load is in a deposit position over a rack or stack. When stacking or tiering, only enough backward tilt to stabilize
the load shall be used. [29
CFR 1910.178(o)(6)]
In addition, the following are recommended:
- Move forks as far apart as the load will permit. Be sure the load is centered and the forks are completely under the load
before lifting.
- When stacking use only enough backward tilt to stabilize the load.
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