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Safety and Health Topics > Semiconductors > Silicon > Metallization: Photolithography

Metallization: Photolithography
Circuit lines hundreds of times smaller than a human hair Similar photolithographic techniques that are used during device fabrication are used to deposit conductive patterns during metallization. In one technique, the metal is deposited then covered with a patterned photoresist, and subsequently etched. In another method the resist is applied first, followed by deposition of the metal. The wafer is then placed in a solvent that causes swelling of the resist. As the resist swells it lifts the overlaid metal away from the wafer surface.

Potential Hazards
Photoresist Chemicals
Potential Hazard
  • Possible employee exposure to photoresist chemicals.
Possible Solutions
  • Identify chemical hazards and perform appropriate exposure evaluations.

    • Perform exposure measurements for the chemicals used.

    • See 1910.1000, Table Z-1, which contains permissible exposure limits for various chemicals.
  • Address all dermal exposures.

  • Provide appropriate ventilation to reduce chemical concentration levels in the air.

  • Provide PPE [1910 Subpart I] as appropriate to prevent eye and skin contact.

  • Use respiratory protection [1910.134] when necessary to further reduce exposure and protect employees.

  • Design and use specialized processing, material handling, and storage equipment to properly contain chemicals. Consider both normal use and emergency scenarios.

  • Install emergency facilities to provide immediate treatment in the event of an accidental exposure to corrosive materials. According to 1910.151, provide suitable facilities for quick drenching or flushing of the eyes and body for immediate emergency use whenever the eyes or body may be exposed to corrosive materials.
Additional Information

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Flammable Liquids, Fire
Potential Hazard
  • Possible ignition of flammable liquids resulting in fire and/or explosion. Employees may also be exposed to vapors above permissible limits.
Possible Solutions
  • Identify and eliminate possible ignition sources. Use a Process Hazard Analysis (PHA) for identifying and controlling such hazards.

  • Provide appropriate ventilation to reduce vapor concentration levels in the air.

  • Use respiratory protection [1910.134] when necessary to further reduce exposure and protect employees.

  • Use appropriate material handling and storage equipment designed for use with flammable liquids.
Additional Information

OSHA Safety and Health Topic pages:

 
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