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Disclaimer: These guidelines were developed under contract using generally accepted secondary sources. The protocol used by the contractor for surveying these data sources was developed by the National Institute for Occupational Safety and Health (NIOSH), the Occupational Safety and Health Administration (OSHA), and the Department of Energy (DOE). The information contained in these guidelines is intended for reference purposes only. None of the agencies have conducted a comprehensive check of the information and data contained in these sources. It provides a summary of information about chemicals that workers may be exposed to in their workplaces. The secondary sources used for supplements 111 and 1V were published before 1992 and 1993, respectively, and for the remainder of the guidelines the secondary sources used were published before September 1996. This information may be superseded by new developments in the field of industrial hygiene. Therefore readers are advised to determine whether new information is available.
OCCUPATIONAL SAFETY AND HEALTH GUIDELINE FOR 4,4'-METHYLENE BIS (2-CHLOROANILINE)
INTRODUCTION
This guideline summarizes pertinent information about 4,4'-methylene bis
(2-chloroaniline) for workers and employers as well as for physicians,
industrial hygienists, and other occupational safety and health professionals
who may need such information to conduct effective occupational safety and
health programs. Recommendations may be superseded by new developments in
these fields; readers are therefore advised to regard these recommendations
as general guidelines and to determine whether new information is available.
SUBSTANCE IDENTIFICATION
* Formula
C(13)H(12)Cl(2)N(2)
* Structure
(For Structure, see paper copy)
* Synonyms
4,4' methylenebis (2-chlorobenzeamine); bis-amine; bis-amine A;
bisamine S; cyanaset; curalin M; curene 442; MOCA; MBOCA; DACPM
* Identifiers
1. CAS No.: 101-14-4
2. RTECS No.: CY1050000
3. Specific DOT number: None
4. Specific DOT label: None
* Appearance and odor
4,4'-Methylene bis (2-chloroaniline) is a colorless to yellow or
light brown crystalline solid with a faint amine-like odor. It is
commercially available in pellet form and can also be obtained in a liquid
form.
CHEMICAL AND PHYSICAL PROPERTIES
* Physical data
1. Molecular weight: 267.17
2. Boiling point: Data not available.
3. Specific gravity: 1.44 at 4degreesC (39.2degreesF)
4. Vapor density: Data not available.
5. Melting point: 110degreesC (230degreesF)
6. Vapor pressure at 25degreesC (77degreesF): 1.0 * 10(-5) mm Hg
7. Solubility: Slightly soluble in water; soluble in diluted acids,
ether, benzene, alcohol and soluble to varying degrees in most organic
solvents.
8. Evaporation rate: Data not available.
* Reactivity
1. Conditions contributing to instability: None reported.
2. Incompatibilities: Contact between 4,4'-methylene bis (2-
chloroaniline) and chemically-active metals such as potassium, sodium,
magnesium and zinc should be avoided.
3. Hazardous decomposition products: Toxic gases such as chlorine and
nitrogen oxides may be released in a fire involving 4,4'-methylene bis
(2-chloroaniline).
4. Special precautions: None reported.
* Flammability
The National Fire Protection Association has not assigned a
flammability rating to 4,4'-methylene bis (2-chloroaniline). Other sources
rate 4,4'-methylene bis (2-chloroaniline) as slightly flammable when this
substance is exposed to heat or open flame.
1. Flash point: Data not available.
2. Autoignition temperature: Data not available.
3. Flammable limits in air: Data not available.
4. Extinguishant: Use dry chemical, carbon dioxide, water spray, or foam
to fight fires involving 4,4'-methylene bis (2-chloroaniline).
Fires involving 4,4'-methylene bis (2-chloroaniline) should be
fought upwind from the maximum distance possible. Isolate the hazard area
and deny access to unnecessary personnel. Firefighters should wear a full
set of protective clothing and self-contained breathing apparatus when
fighting fires involving 4,4'-methylene bis (2-chloroaniline).
EXPOSURE LIMITS
* OSHA PEL
The Occupational Safety and Health Administration (OSHA) does not
currently regulate 4,4'-methylene bis (2-chloroaniline).
* NIOSH REL
The National Institute for Occupational Safety and Health (NIOSH)
has established a recommended exposure limit (REL) for 4,4'-methylene bis
(2-chloroaniline) of 0.003 milligram per cubic meter (mg/m(3)) of air, as a
TWA for up to a 10-hour workday and a 40-hour workweek. NIOSH also assigns a
"Skin" notation, which indicates that the cutaneous route of exposure,
including mucous membranes and eyes, contributes to overall exposure. NIOSH
considers 4,4'-methylene bis (2- chloroaniline) to be a potential human
carcinogen [NIOSH 1992].
* ACGIH TLV
The American Conference of Governmental Industrial Hygienists
(ACGIH) has assigned 4,4'-methylene bis (2-chloroaniline) a threshold limit
value (TLV) of 0.01 part per million (ppm) parts of air (0.11 mg/m(3)) as a
TWA for a normal 8-hour workday and a 40-hour workweek. The ACGIH also
assigns a "Skin" notation to 4,4'-methylene bis (2- chloroaniline). ACGIH
considers 4,4'-methylene bis (2-chloroaniline) to be a suspected human
carcinogen (A2 substance) [ACGIH 1994, p. 26].
* Rationale for Limits
The NIOSH limit is based on the risk of potential for cancer (liver
and lung tumors in animals) [NIOSH 1992].
The ACGIH limit is based on the risk of cancer [ACGIH 1991, p. 992].
HEALTH HAZARD INFORMATION
* Routes of Exposure
Exposure to 4,4'-methylene bis (2-chloroaniline) can occur through
inhalation, ingestion, and eye or skin contact.
* Summary of toxicology
1. Effects on Animals: 4,4'-Methylenebis (2-chloroaniline) is
carcinogenic, is a mild skin irritant, and can affect the gastrointestinal
system, liver, kidneys, and blood in experimental animals [ACGIH 1991].
4,4'-Methylenebis (2-chloroaniline) caused mild skin irritation in guinea
pigs and produced mild conjunctive irritation with no inflammation of the
cornea or iris in rabbit eyes [ACGIH 1991]. 4,4'-Methylenebis
(2-chloroaniline) is not a skin sensitizer [ACGIH 1991]. The oral LD(50) in
rats ranged from 750 to 2,100 mg/kg [ACGIH 1991]. The dermal LD(50) in
rabbits is greater than 5 gm/kg [NIOSH 1995]. Clinical signs associated with
acute exposure to 4,4'-methylenebis (2-chloroaniline) include: inactivity,
prostration, pallor, cyanosis, hypothermia, hematuria, stained perianal area,
lacrimation, and weight loss. Pathological examination revealed distended
hemorrhagic stomachs, distended bladders filled with a dark red fluid, pale
and friable livers, and congested kidneys [ACGIH 1991]. In oral subchronic
studies, similar signs of intoxication were observed. In addition,
methemoglobinemia, polyuria, and glucosuria were observed [ACGIH 1991].
4,4'-Methylenebis (2- chloroaniline) was genotoxic in multiple in vitro and
in vivo test systems [IARC 1987; ACGIH 1991]. 4,4'-Methylenebis
(2-chloroaniline) was carcinogenic in rats, mice, and dogs when administered
orally [IARC 1987; ACGIH 1991]. Tumors associated with 4,4'-Methylenebis (2-
chloroaniline) exposure included hemangiosarcomas and hepatomas in mice;
lung, liver, mammary gland and zymbal gland tumors and hemangiosarcomas in
rats; and urinary bladder tumors in dogs [IARC 1987; ACGIH 1991]. Based on
these data, the International Agency for Research on Cancer (IARC) has
concluded that there is sufficient evidence for the carcinogenicity of
4,4'-methylenebis (2- chloroaniline) in experimental animals [IARC 1987].
2. Effects on Humans: Based on evidence in animals, 4,4'-methylenebis
(2-chloroaniline) is considered a potential human carcinogen [IARC 1987].
Exposure to 4,4'-methylenebis (2-chloroaniline) can affect the eyes and
kidneys [ACGIH 1991]. It is considered to be a strongly suspected potential
occupational bladder carcinogen [Rom 1992]. 4,4'- Methylenebis
(2-chloroaniline) may have been a contributing agent or the primary causative
agent leading to hematuria in workers exposed to unknown concentrations of a
variety of contaminants [ACGIH 1991]. A worker splashed with hot liquid
4,4'-methylenebis (2-chloroaniline) had conjunctivitis in both eyes and
experienced an upset stomach and proteinuria; the patient recovered rapidly
without incident [ACGIH 1991]. IARC examined the carcinogenicity of
4,4'-methylenebis (2- chloroaniline) in humans and determined that there was
inadequate evidence, however based on animal data, the substance is
considered probably carcinogenic to humans (Group 2A) [IARC 1987].
* Signs and symptoms of exposure
1. Acute exposure: Acute exposure to 4,4'-methylenebis (2-chloroaniline)
has caused conjunctivitis and proteinuria (by direct contact).
2. Chronic exposure: No signs or symptoms of chronic exposure to 4,4'-
methylenebis (2-chloroaniline) have been reported in humans.
EMERGENCY MEDICAL PROCEDURES
* Emergency medical procedures: [NIOSH to supply]
5. Rescue: Remove an incapacitated worker from further exposure and
implement appropriate emergency procedures (e.g., those listed on the
Material Safety Data Sheet required by OSHA's Hazard Communication Standard
[29 CFR 1910.1200]). All workers should be familiar with emergency
procedures, the location and proper use of emergency equipment, and methods
of protecting themselves during rescue operations.
EXPOSURE SOURCES AND CONTROL METHODS
The following operations may involve 4,4'-methylene bis(2-chloroaniline) and
lead to worker exposures to this substance:
* The manufacture and transportation of 4,4'-methylene bis (2-
chloroaniline) * Use in the manufacture of gun mounts, jet engine turbine
blades,radar systems, and home appliances * Use as a curing agent
Methods that are effective in controlling worker exposures to 4,4'-
methylene bis (2-chloroaniline), depending on the feasibility of
implementation, are as follows:
* Process enclosure * Local exhaust ventilation * General dilution
ventilation * Personal protective equipment
Workers responding to a release or potential release of a hazardous
substance must be protected as required by paragraph (q) of OSHA's Hazardous
Waste Operations and Emergency Response Standard [29 CFR 1910.120].
Good sources of information about control methods are as follows:
1. ACGIH [1992]. Industrial ventilation--a manual of recommended
practice. 21st ed. Cincinnati, OH: American Conference of Governmental
Industrial Hygienists.
2. Burton DJ [1986]. Industrial ventilation--a self study companion.
Cincinnati, OH: American Conference of Governmental Industrial Hygienists.
3. Alden JL, Kane JM [1982]. Design of industrial ventilation systems.
New York, NY: Industrial Press, Inc.
4. Wadden RA, Scheff PA [1987]. Engineering design for control of
workplace hazards. New York, NY: McGraw-Hill.
5. Plog BA [1988]. Fundamentals of industrial hygiene. Chicago, IL:
National Safety Council.
MEDICAL SURVEILLANCE
OSHA is currently developing requirements for medical surveillance. When
these requirements are promulgated, readers should refer to them for
additional information and to determine whether employers whose employees are
exposed to 4,4'-methylene bis (2-chloroaniline) are required to implement
medical surveillance procedures.
* Medical Screening
Workers who may be exposed to chemical hazards should be monitored
in a systematic program of medical surveillance that is intended to prevent
occupational injury and disease. The program should include education of
employers and workers about work-related hazards, early detection of adverse
health effects, and referral of workers for diagnosis and treatment. The
occurrence of disease or other work- related adverse health effects should
prompt immediate evaluation of primary preventive measures (e.g., industrial
hygiene monitoring, engineering controls, and personal protective equipment).
A medical surveillance program is intended to supplement, not replace, such
measures. To detect and control work-related health effects, medical
evaluations should be performed (1) before job placement, (2) periodically
during the term of employment, and (3) at the time of job transfer or
termination.
* Preplacement medical evaluation
Before a worker is placed in a job with a potential for exposure to
4,4'-methylene bis (2-chloroaniline), a licensed health care professional
should evaluate and document the worker's baseline health status with
thorough medical, environmental, and occupational histories, a physical
examination, and physiologic and laboratory tests appropriate for the
anticipated occupational risks. These should concentrate on the function and
integrity of the liver, kidneys, hematopoietic system, and respiratory
system. Medical surveillance for respiratory disease should be conducted
using the principles and methods recommended by the American Thoracic
Society.
A preplacement medical evaluation is recommended to assess medical
conditions that may be aggravated or may result in increased risk when a
worker is exposed to 4,4'-methylene bis (2-chloroaniline) at or below the
prescribed exposure limit. The health care professional should consider the
probable frequency, intensity, and duration of exposure as well as the nature
and degree of any applicable medical condition. Such conditions (which
should not be regarded as absolute contraindications to job placement)
include a history and other findings consistent with diseases of the liver,
kidneys, hematopoietic system, or respiratory system.
* Periodic medical evaluations
Occupational health interviews and physical examinations should be
performed at regular intervals during the employment period, as mandated by
any applicable Federal, State, or local standard. Where no standard exists
and the hazard is minimal, evaluations should be conducted every 3 to 5 years
or as frequently as recommended by an experienced occupational health
physician. Additional examinations may be necessary if a worker develops
symptoms attributable to 4,4'- methylene bis (2-chloroaniline) exposure. The
interviews, examinations, and medical screening tests should focus on
identifying the adverse effects of 4,4'-methylene bis (2-chloroaniline) on
the liver, kidneys, hematopoietic system, or respiratory system. Current
health status should be compared with the baseline health status of the
individual worker or with expected values for a suitable reference
population.
* Termination medical evaluations
The medical, environmental, and occupational history interviews, the
physical examination, and selected physiologic or laboratory tests that were
conducted at the time of placement should be repeated at the time of job
transfer or termination to determine the worker's medical status at the end
of his or her employment. Any changes in the worker's health status should
be compared with those expected for a suitable reference
population.
* Biological monitoring
Biological monitoring involves sampling and analyzing body tissues
or fluids to provide an index of exposure to a toxic substance or metabolite.
No biological monitoring test acceptable for routine use has yet been
developed for 4,4'-methylene bis (2-chloroaniline).
WORKPLACE MONITORING AND MEASUREMENT
Determination of a worker's exposure to airborne 4,4'-methylene bis (2-
chloroaniline) is made using coated glass fiber filters (37 mm) in a 3- piece
cassette. The filter coating is sulfuric acid. Samples are collected at a
maximum flow rate of 1 liter/minute until a maximum collection volume of 100
liters is reached. Analysis is conducted by gas chromatography using an
electron capture detector (GC/ECD). This method (OSHA 71) is described in
the OSHA Computerized Information System [OSHA 1994] and is fully validated.
PERSONAL HYGIENE PROCEDURES
If 4,4'-methylene bis (2-chloroaniline) contacts the skin, workers should
immediately wash the affected areas with large amounts of soap and water.
Clothing contaminated with 4,4'-methylene bis (2-chloroaniline) should be
removed immediately, and provisions should be made for the safe removal of
the chemical from the clothing. Persons laundering the clothes should be
informed of the hazardous properties of 4,4'-methylene bis (2-
chloroaniline).
A worker who handles 4,4'-methylene bis (2-chloroaniline) should thoroughly
wash hands, forearms, and face with soap and water before eating, using
tobacco products, using toilet facilities, applying cosmetics, or taking
medication.
Workers should not eat, drink, use tobacco products, apply cosmetics, or
take medication in areas where 4,4'-methylene bis (2-chloroaniline) or a
solution containing 4,4'-methylene bis (2-chloroaniline) is handled,
processed, or stored.
STORAGE
4,4'-Methylene bis (2-chloroaniline) should be stored in a cool, dry, well-
ventilated area in tightly sealed containers that are labeled in accordance
with OSHA's Hazard Communication Standard [29 CFR 1910.1200]. Containers of
4,4'-methylene bis (2-chloroaniline) should be protected from physical damage
and should be stored separately from chemically-active metals such as
potassium, sodium, magnesium and zinc.
SPILLS AND LEAKS
In the event of a spill or leak involving 4,4'-methylene bis (2-
chloroaniline), persons not wearing protective equipment and clothing should
be restricted from contaminated areas until cleanup has been completed. The
following steps should be undertaken following a spill or leak:
1. If a spill of molten 4,4'-methylene bis (2-chloroaniline) results in
potential high exposures, evacuate the area and wait for the material to
solidify before returning to the area.
2. Caution should be taken not to generate dusty conditions during the
cleanup of this material.
3. Collect the powdered material in the most convenient and safe manner
possible and deposit it into a suitable container for disposal.
SPECIAL REQUIREMENTS
U.S. Environmental Protection Agency (EPA) requirements for emergency
planning, reportable quantities of hazardous releases, community right-to-
know, and hazardous waste management may change over time. Users are
therefore advised to determine periodically whether new information is
available.
* Emergency planning requirements
4,4'-Methylene bis (2-chloroaniline) is not subject to EPA emergency
planning requirements under the Superfund Amendments and Reauthorization Act
(SARA) (Title III) in 42 USC 11022.
* Reportable quantity requirements for hazardous releases
A hazardous substance release is defined by EPA as any spilling,
leaking, pumping, pouring, emitting, emptying, discharging, injecting,
escaping, leaching, dumping, or disposing into the environment (including the
abandonment or discarding of contaminated containers) of hazardous
substances. In the event of a release that is above the reportable quantity
for that chemical, employers are required to notify the proper Federal,
State, and local authorities [40 CFR 355.40].
The reportable quantity of 4,4'-methylene bis (2-chloroaniline) is
10 pounds. If an amount equal to or greater than this quantity is released
within a 24-hour period in a manner that will expose persons outside the
facility, employers are required to do the following:
- Notify the National Response Center immediately at (800)
424-8802 or at (202) 426-2675 in Washington, D.C. [40 CFR 302.6].
* Community right-to-know requirements
Employers who own or operate facilities in SIC codes 20 to 39 that
employ 10 or more workers and that manufacture 25,000 pounds or more of
4,4'-methylene bis(2-chloroaniline) per calendar year or otherwise use 10,000
pounds or more of 4,4'-methylene bis(2-chloroaniline) per calendar year are
required by EPA [40 CFR Part 372.30] to submit a Toxic Chemical Release
Inventory form (Form R) to EPA reporting the amount of 4,4'-methylene
bis(2-chloroaniline) emitted or released from their facility
annually.
* Hazardous waste management requirements
EPA considers a waste to be hazardous if it exhibits any of the
following characteristics: ignitability, corrosivity, reactivity, or
toxicity as defined in 40 CFR 261.21-261.24. Under the Resource Conservation
and Recovery Act (RCRA) [40 USC 6901 et seq.], EPA has specifically listed
many chemical wastes as hazardous. 4,4'-Methylene bis (2-chloroaniline) is
listed as a hazardous waste under RCRA and has been assigned EPA Hazardous
Waste No. U158. It is approved for land disposal after treatment and only if
the concentration of 4,4'- methylene bis (2-chloroaniline) in the waste or
treatment residual does not exceed 35 mg/kg.
Providing detailed information about the removal and disposal of
specific chemicals is beyond the scope of this guideline. The U.S.
Department of Transportation, EPA, and State and local regulations should be
followed to ensure that removal, transport, and disposal of this substance
are conducted in accordance with existing regulations. To be certain that
chemical waste disposal meets EPA regulatory requirements, employers should
address any questions to the RCRA hotline at (703) 412-9810 (in the
Washington, D.C. area) or toll-free at (800) 424-9346 (outside Washington,
D.C.). In addition, relevant State and local authorities should be contacted
for information on any requirements they may have for the waste removal and
disposal of this substance.
RESPIRATORY PROTECTION
* Conditions for respirator use
Good industrial hygiene practice requires that engineering controls
be used where feasible to reduce workplace concentrations of hazardous
materials to the prescribed exposure limit. However, some situations may
require the use of respirators to control exposure. Respirators must be worn
if the ambient concentration of 4,4'-methylene bis(2- chloroaniline) exceeds
prescribed exposure limits. Respirators may be used (1) before engineering
controls have been installed, (2) during work operations such as maintenance
or repair activities that involve unknown exposures, (3) during operations
that require entry into tanks or closed vessels, and (4) during emergencies.
Workers should only use respirators that have been approved by NIOSH and the
Mine Safety and Health Administration (MSHA).
* Respiratory protection program
Employers should institute a complete respiratory protection program
that, at a minimum, complies with the requirements of OSHA's Respiratory
Protection Standard [29 CFR 1910.134]. Such a program must include
respirator selection, an evaluation of the worker's ability to perform the
work while wearing a respirator, the regular training of personnel,
respirator fit testing, periodic workplace monitoring, and regular respirator
maintenance, inspection, and cleaning. The implementation of an adequate
respiratory protection program (including selection of the correct
respirator) requires that a knowledgeable person be in charge of the program
and that the program be evaluated regularly. For additional information on
the selection and use of respirators and on the medical screening of
respirator users, consult the latest edition of the NIOSH Respirator Decision
Logic [NIOSH 1987b] and the NIOSH Guide to Industrial Respiratory Protection
[NIOSH 1987a].
PERSONAL PROTECTIVE EQUIPMENT
Workers should use appropriate personal protective clothing and equipment
that must be carefully selected, used, and maintained to be effective in
preventing skin contact with 4,4'-methylene bis(2-chloroaniline). The
selection of the appropriate personal protective equipment (PPE) (e.g.,
gloves, sleeves, encapsulating suits) should be based on the extent of the
worker's potential exposure to 4,4'-methylene bis(2-chloroaniline). The
resistance of 4H (PE/EVAL) to permeation by 4,4'-methylene bis (2-
chloroaniline) is shown below:
| Material |
Breakthrough time (hr) |
|
| 4H (PE/EVAL) |
>4 |
To evaluate the use of this or other PPE materials with 4,4'-methylene bis
(2-chloroaniline), users should consult the best available performance data
and manufacturers' recommendations. Significant differences have been
demonstrated in the chemical resistance of generically similar PPE materials
(e.g., butyl) produced by different manufacturers. In addition, the chemical
resistance of a mixture may be significantly different from that of any of
its neat components.
Any chemical-resistant clothing that is used should be periodically
evaluated to determine its effectiveness in preventing dermal contact. Safety
showers and eye wash stations should be located close to operations that
involve 4,4'-methylene bis(2-chloroaniline).
Splash-proof chemical safety goggles or face shields (20 to 30 cm long,
minimum) should be worn during any operation in which a solvent, caustic, or
other toxic substance may be splashed into the eyes.
In addition to the possible need for wearing protective outer apparel (e.g.,
aprons, encapsulating suits), workers should wear work uniforms, coveralls,
or similar full-body coverings that are laundered each day. Employers should
provide lockers or other closed areas to store work and street clothing
separately. Employers should collect work clothing at the end of each work
shift and provide for its laundering. Laundry personnel should be informed
about the potential hazards of handling contaminated clothing and instructed
about measures to minimize their health risk.
Protective clothing should be kept free of oil and grease and should be
inspected and maintained regularly to preserve its effectiveness.
Protective clothing may interfere with the body's heat dissipation,
especially during hot weather or during work in hot or poorly ventilated work
environments.
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