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PPE Selection » Personal Fall Protection Equipment
 
Figure 1: Worker with safety harness.
Figure 1: Worker with safety harness.
 
OSHA hierarchy of controls is:
  1. Engineering Controls
  2. Administration Controls
  3. Personal Protective Equipment 
When workers are exposed to fall hazards while working at elevations of more than five feet, fall protection is required. Typically, guardrails or other barriers are used to protect workers. In situations where guardrails are not practical, or when working from two-point suspended scaffolding, personal fall arrest systems (PFAS) (such as safety harnesses, lifelines, lanyards) are required. In some situations, positioning device systems such as restraint (tether) lines or aerial lifts are used to provide protection from falling off an unguarded edge. Personal fall protection systems must:
  • Prevent a worker from falling (positioning device systems), or
  • Arrest the fall of workers without causing injuries.
  • Prevent workers from striking or falling to a lower level (PFAS).
Worker trauma from falls from elevated work surfaces can be minimized by the proper selection and use of personal fall protection systems.
 


Use of Personal Fall Protection Systems
Potential Hazards:
  • Falls caused by failure to use fall protection
  • Injuries due to improper use of fall protection equipment
Requirements and Example Solutions:
  • When guardrails and other positive fall protection are not available to protect from falls, workers must use personal fall protection systems (such as harnesses, lanyards, lifelines). [1910.67, 1915.71, 1915.73, and 1915.77]
Training
  • Before use, workers must be trained to understand [1915.159(d), 1915.160(d)]:
    • The application limits (for example maximum permitted free falls, distance needed below to stop before hitting lower levels or objects, minimizing swing falls, etc.) of the equipment
    • Proper hook-up, anchoring, and tie-off techniques
    • Proper use, inspection, and storage of equipment
  • Personal fall protection systems must not be used for other purposes such as hoisting materials. [1915.159(c)(9)]

Inspection

  • Personal fall protection systems must be inspected before each use and defective components must be removed from service. [1915.159(c)(5), 1915.160(c)(1)]
  • Personal fall protection systems subjected to impact loading must be removed from service. [1915.159(c)(6), 1915.160(c)(2)]
Anchorage
  • Workers must attach to an anchorage of sufficient strength (5,000 pounds). [1915.159(a)(9)]
  • Workers must use anchorage points independent of the scaffold supporting system. [1915.159(a)(8)]
  • Positioning device systems must be secured to an anchorage capable of supporting at least twice the potential impact load of a worker's fall. [1915.160(a)(3)]
Lifelines and Lanyards
  • Each worker must be provided with their own separate vertical lifeline. [1915.159(b)(1)]
  • Horizontal lifelines must be designed, installed, and used under the supervision of a qualified person. [1915.159(b)(5)]
  • Workers must use systems that are rigged to prevent free fall of more than six feet or contact with the lower level. [1915.159(b)(7)]
  • Lifelines and lanyards must be protected against damage such as cuts, abrasions, burns (hot work), acids, and solvents. [1915.159(c)(4)]
Snap Hooks and D-Rings
  • Workers must use locking snaphooks. [1915.159, 1915.160(a)(4)].
  • Snaphooks, unless designed for such connections, must not be connected to: [1915.159(a)(6)]
    • Webbing, rope or wire rope
    • Other snaphooks
    • D-rings to which other snaphooks or connectors are attached
    • Horizontal lifelines
    • Other objects such as eye bolts that are incompatible

Rescue

  • In the event of a fall, prompt rescue of workers must be provided. [1915.159(c)(7)]
Fig 2: Worker protected with a retractable lifeline and body harness.
Figure 2: Worker protected with a retractable lifeline and body harness.

Fig 3: Worker protected with lifeline and shock absorber.
Figure 3: Worker protected with lifeline and shock absorber.

Fig 4: D-Ring and Snap-hook.
Figure 4: D-Ring and Snap-hook.

Fig 5: Work being rescued from fall in enclosed space.
Figure 5: Work being rescued from fall in enclosed space.
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Design Criteria for Personal Fall Protection Systems
Potential Hazards:
  • Falls due to anchorage or equipment failure
  • Injuries (for example damage to internal organs, fractures, abrasions) due to the use of improper fall protection equipment.
Requirements and Example Solutions:
  • Personal fall protection systems must meet the design, strength, and testing requirements for the equipment. [1915.159, 1915.160, and Subpart I Appendix B]
  • Design requirements include:
    • Maximum permitted arrest forces
    • Minimum system strength
    • Maximum permitted stopping distances
    • Component strength
    • Proof testing
    • Corrosion-resistant materials
    • Compatibility requirements
Additional Resources: Accessibility Assistance: Contact the OSHA Directorate of Science, Technology and Medicine at 202-693-2300 for assistance accessing OSHA PDF materials.

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Page last updated: 04/30/2008