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Shipbreaking » Use of Personal Fall Protection Systems
 
Use of Personal Fall Protection Systems
Potential Hazards:
  • Falls caused by failure to use fall protection
  • Injuries due to improper use of fall protection equipment
Requirements and Example Solutions:
  • When guardrails and other positive fall protection are not available to protect from falls, workers must use personal fall protection systems (such as harnesses, lanyards, lifelines). [1910.67, 1915.71, 1915.73, and 1915.77]
Worker protected with a retractable lifeline and body harness
Figure 1. Worker protected with a retractable lifeline and body harness.
Training
  • Before use, workers must be trained to understand [1915.159(d), 1915.160(d)]:
    • The application limits (for example maximum permitted free falls, distance needed below to stop before hitting lower levels or objects, minimizing swing falls, etc.) of the equipment
    • Proper hook-up, anchoring, and tie-off techniques
    • Proper use, inspection, and storage of equipment
  • Personal fall protection systems must not be used for other purposes such as hoisting materials. [1915.159(c)(9)]
Inspection
  • Personal fall protection systems must be inspected before each use and defective components must be removed from service. [1915.159(c)(5), 1915.160(c)(1)]
  • Personal fall protection systems subjected to impact loading must be removed from service. [1915.159(c)(6), 1915.160(c)(2)]
Anchorage
  • Workers must attach to an anchorage of sufficient strength (5,000 pounds). [1915.159(a)(9)]
  • Workers must use anchorage points independent of the scaffold supporting system. [1915.159(a)(8)]
  • Positioning device systems must be secured to an anchorage capable of supporting at least twice the potential impact load of a worker's fall. [1915.160(a)(3)]
Lifelines and Lanyards
  • Each worker must be provided with their own separate vertical lifeline. [1915.159(b)(1)]
  • Horizontal lifelines must be designed, installed, and used under the supervision of a qualified person. [1915.159(b)(5)]
  • Workers must use systems that are rigged to prevent free fall of more than six feet or contact with the lower level. [1915.159(b)(7)]
  • Lifelines and lanyards must be protected against damage such as cuts, abrasions, burns (hot work), acids, and solvents. [1915.159(c)(4)]
Snap Hooks and D-Rings
  • Workers must use locking snaphooks. [1915.159, 1915.160(a)(4)].
  • Snaphooks, unless designed for such connections, must not be connected to: [1915.159(a)(6)]
    • Webbing, rope or wire rope
    • Other snaphooks
    • D-rings to which other snaphooks or connectors are attached
    • Horizontal lifelines
    • Other objects such as eye bolts that are incompatible
Rescue
  • In the event of a fall, prompt rescue of workers must be provided. [1915.159(c)(7)]
Worker protected with lifeline and shock absorber
Figure 2. Worker protected with lifeline and shock absorber.
D-Ring and Snap-hook
Figure 3. D-Ring.
Work being rescued from fall in enclosed space
Figure 4. Work being rescued from fall in enclosed space.

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Design Criteria for Personal Fall Protection Systems
Potential Hazards:
  • Falls due to anchorage or equipment failure
  • Injuries (for example damage to internal organs, fractures, abrasions) due to the use of improper fall protection equipment
Requirements and Example Solutions:
  • Personal fall protection systems must meet the design, strength, and testing requirements for the equipment. [1915.159, 1915.160, and Subpart I Appendix B]
  • Design requirements include:
    • Maximum permitted arrest forces
    • Minimum system strength
    • Maximum permitted stopping distances
    • Component strength
    • Proof testing
    • Corrosion-resistant materials
    • Compatibility requirements
Additional Resources:
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