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PPE Selection » Head Protection
 
Workers with appropriate head protection and suspension position
Figure 1: Workers with appropriate head protection and suspension position.
 
The OSHA Hierarchy of Controls 
  1. Engineering Controls
  2. Administration Controls
  3. Personal Protective Equipment (PPE)
Head injuries may be caused by falling or flying objects, or by bumping the head against a fixed object. Protective helmets must do three things:
  • Resist penetration.
  • Absorb the shock of a blow.
  • Protect against electrical shock.
Head injuries may be prevented by the selection and use of appropriate head protection.

Use of Head Protection
Potential Hazards:
  • Head trauma due to contact with falling objects.
  • Electrical shock or burns due to contact with exposed electrical conductors.
  • Various head and neck injuries due to the striking low overhead objects (for example piping, I-beams, bracket, cabel brackets).
Requirements and Example Solutions:
  • Workers must wear a protective helmet (hard hats) when working in areas where  there is a potential for injury to the head from falling objects. [1915.155(a)(1)]
  • Workers must wear a protective helmet designed to reduce electrical shock hazards where there is potential for electric shock or burns. [1915.155(a)(2)]
  • Wearing a hard hat can reduce the impact from striking low overhead objects.
Fig 1. Hard hat provides protection from falling objects
Fig 2. Hard hat provides protection from falling objects.
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Selection Criteria
Potential Hazards:
  • Head trauma from falling objects.
  • Bumping the head against fixed objects.
  • Electric shock and burns from contact with exposed electric conductors.
Note: Head protection that does not meet nationally recognized standards of construction (such as ANSI Z89.1) does not assure the user of protection from head injury hazards.

Requirements and Example Solutions:
  • Protective helmets must comply with ANSI Z89.1. [1915.155(b)(1) and (b)(2)]
  • Hard hats are designed to provide protection from impact and penetration hazards caused by falling objects. Hard hats must be worn when working below other workers who are using tools and materials which could fall. [ANSI Z89.1-1986]
  • Head protection which provides protection from electric shock and burns is also available. [ANSI Z89.1-1986]
Fig 2. Hard hat will prevent striking head on overhead objects
Fig 3. Hard hat will prevent striking head on overhead objects.
    • Class A helmets provide electrical protection from low-voltage conductors (less than 2,200 volts).
    • Class B helmets provide electrical protection from high voltage conductors (less than 20,000 volts).
    • Class C helmets provide only impact and penetration protection and since they are usually made of aluminum, which conducts electricity, that should not be used around electrical hazards.
  • Materials used in helmets must be water-resistant and slow burning. [ANSI Z89.1-1986]
  • Each helmet must consist of a shell and suspension system (such as a head band). [ANSI Z89.1-1986]
  • Helmets must have suspension systems (such as head bands) that are adjustable to prevent the helmet from falling off the head.  [ANSI Z89.1-1986]
  • Suspension systems must be worn in the correct direction (for example an adjustment strap in the back of head). See Fig 2. [ANSI Z89.1-1986]
  • Helmets and suspension systems (such as head bands) should be inspected daily, maintained as necessary, and replaced promptly when damaged. [ANSI Z89.1-1986]
Note:
  • Modifying the hard hat by drilling holes or painting should not occur unless in accordance with manufacturer's recommendations.
  • Bump caps do not meet hard hat requirements.
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