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Packout - Bone-In Packaging
Task 1: Tray Packer
Obtains
a tray from a stack of trays and places it on a packing shelf. Employees then
reach to obtain product and place it on the tray. Filled trays are placed on
a conveyor from which they will later be plastic wrapped.
Hazards of this task may include:
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Repetitive reaching |
Hazardous Situation:
Employees repeatedly reach to access trays, to
obtain parts, and to place filled trays on conveyors. Repetitive reaching stresses the shoulder and upper back.
Possible Solutions:
- Use diverter
bars to push the product closer to the employee.
- Reduce width of
conveyor so the product is presented closer to the employee.
- Position
packing fixtures, trays, and product so all activities of the task can be
performed with the elbows in close to the torso.
- Tilt work
surface so product slides to the employee.
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Develop both left- and right-hand stations so employees can rotate
through different stations and experience periods of working rest.
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Provide adjustable work tables or stands so task can be performed without
torso bending or reaching.
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Standing
for a long time |
Hazardous Situation:
Standing for a long time
reduces blood flow to the legs, forces isolated muscles to work for
an extended time, and increases risk of fatigue and varicose veins.
Possible Solutions:
- Install
sit/stand stools, which allow
employees to lean and have their weight supported while still remaining in an upright
posture.
- Rotate
employees to tasks that do not require prolonged standing.
- Provide
shoe insoles that cushion the feet and spread foot pressure over a larger surface.
- Provide a foot rest
in front of employees so they can shift their posture.
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