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Job Safety Analysis (JSA)
Servicing >> General Servicing


Wells often need maintenance or service on surface or down-hole equipment. Working on an existing well to restore or increase oil and gas production is an important part of today's petroleum industry. A well that is not producing to its full potential may require service or workover.

Maintenance activities associated with the well when using a workover/service rig are: 		Fig. 1. Service rig
Fig. 1. Service rig
Back to TopRemoving the Horsehead (Pumping unit only)
Fig. 2. Servicing horsehead and bridle
Fig. 2. Servicing horsehead and bridle

Typically, the horsehead of a pumping unit must be removed to gain access to the wellhead equipment.

Potential Hazards:
  • Having the unit start up while working on equipment.

  • Being struck by counterweights on the pumping unit.
Possible Solutions: Potential Hazards:
  • Being struck by dropped horsehead or caught between horsehead and walking beam.

  • Getting fingers and hands pinched and caught between tools and/or equipment.

  • Being struck by falling tools or equipment.

  • Falling from an elevation.
Possible Solutions:
  • Inspect all slings before use.

  • Use tag lines to position the horsehead when removing or lowering and to keep personnel clear of suspended load.

  • Use the correct tools for each task.

  • Inspect the tools before each use.

  • Keep fingers and hands away from pinch points.

  • Secure tools from falling and keep the area below clear of personnel.

  • Use proper PPE and fall protection as required.
Additional Information:


Back to TopRemoving the Wellhead
Fig. 3. Wellhead on flowing well
Fig. 3. Wellhead on flowing well

To begin the process, the wellhead must be removed from the casing flange.

Potential Hazards:
  • Being struck by released pressure or flying particles.

  • Being struck by the wrench or hammer while removing bolts and fittings.

  • Getting caught between wellhead, hydraulic wrenches, and wellhead fittings.

  • Getting fingers and hands pinched and caught between flanges or valves.

  • Slips, trips, and falls.

  • Entering into well cellars.
Possible Solutions:
  • Stand clear of valves and fittings when removing fitting or bleeding off pressure.

  • Check wellhead pressure and bleed pressure off before removal.

  • Use the correct tools for each task.

  • Inspect the tools before each use.

  • Wear proper PPE including safety glasses.

  • Keep fingers and hands away from pinch points.

  • Cover open cellars.

  • Wear fall protection as appropriate.

  • Implement a confined space entry program.


Back to TopPulling and Running Rods

Fig. 4. Sucker rods
Fig. 4. Sucker rods


Fig. 5a. Rod elevatorFig. 5b. Rod elevator and tools
Fig. 5a. Rod elevator and
 Fig. 5b. Rod elevator and tools


Fig. 6. Manual rod wrench
Fig. 6. Manual rod wrench


Fig. 7. Hydraulic tong operator
Fig. 7. Hydraulic tong operator

To service, repair, or replace the rods or pump, the sucker rod string must be pulled out of the hole. Pulling rods refers to the process of removing rods from the well. Running rods refers to the process of replacing rods in the well.

 Potential Hazards:
  • Falling from heights.
Possible Solutions: Potential Hazards:
  • Getting fingers or hands pinched in or between rod wrenches, rod elevators, power tongs, rod hook, rod transfer, and rod fingers.
Possible Solutions:
  • Ensure that workers are instructed in proper hand and finger placement when making and breaking rod connections or setting rods on the rod fingers.

  • Ensure that workers are instructed in proper latching procedures while pulling and running rods.
Potential Hazards:
  • Being struck by dropped objects.
Possible Solutions:
  • Wear the proper personal protective equipment such as:

    • Hard hat

    • Work gloves

    • Safety-toed footwear
       
  • Use extra caution while people are working overhead.

  • Avoid carrying tools while climbing the derrick ladder. Raise tools with a line to any worker above the derrick floor.
  • Ensure that all tools and equipment being used are secured with the proper safety lines.
Additional Information:
  • Standards. American Petroleum Institute (API).
    • RP 54, Occupational Safety for Oil and Gas Well Drilling and Servicing Operations. (2007, March).

  • TV 304, Rod Wrenching: Safe and Sound. Association of Energy Services Companies (AESC) Training Video.


Back to TopPulling and Running Tubing
Fig. 8. Tubing rig
Fig. 8. Tubing rig

Among the reasons for pulling tubing includes replacing a packer, locating a tubing leak, or plugged tubing.

Raising or Lowering Traveling Block and Elevator

Potential Hazards:
  • Being struck by the elevators and traveling block as they are raised or lowered.

  • Getting fingers and hands pinched between elevators and tongs or tubing collar.
Possible Solutions:
  • Instruct workers to stand clear of tong and slip area when lowering the elevator and traveling block.

  • Use handles on elevators as they are descending into place over the tubing.
Latching or Unlatching Elevators onto the Tubing

Potential Hazards:
  • Pinching hands or fingers in the elevators.

  • Being struck by elevators not securely latched.
Possible Solutions:
  • Ensure that workers are instructed in proper latching procedure.

  • Inspect and maintain elevators.

Accessibility Assistance: Contact the OSHA Directorate of Technical Support and Emergency Management at (202) 693-2300 for assistance accessing PDF materials.

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